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Page 25 

Page 25 

SECTION IV:  Maintenance 

 

Machine Name (OB) #: 

 

Model #: 

Type: 

 

Department: 

Serial #: 

 

Inspection Symbols 

H.P.: 

 

[F] Functional (Safety) 

Volts: 

 

[

R] Repair 

Phase: 

 

[G] General 

Preventive Maintenance Record 

Date 

Symbol 

Description 

Initialed by 

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  

Summary of Contents for XL2

Page 1: ...Road Tustin CA 92780 TOLL FREE 800 854 0137 PHONE 714 542 4487 FAX 714 972 2978 OPERATING MANUAL FOR XL2 MACHINES Email info plasties com Website www plasties com Proprietary Information of Plas Ties Co Rev 02 28 2017 ...

Page 2: ......

Page 3: ...s 12 13 Mounting Options 14 Pedestal Stand Assembly 15 Brake Assembly 16 17 Loading Twist Tie Material 18 19 Tying Operation 20 Chutes and Ribbon Guide 21 Tying Adjustments 22 23 Section IV Maintenance General 24 Lubrication 24 Preventive Maintenance Record 25 Section V Troubleshooting Solutions Matrix 26 27 Section VI Parts Parts List 28 33 Assemblies 34 35 Appendix A Explosion Chart with Case Co...

Page 4: ... 2 inch diameter Model designation and electrical requirements are found on the serial plate on the machine It is important that you have the correct model for your input power Unit comes with standard vertical mount Additional options include 1 horizontal mounting frame and 2 Pedestal with wheels for tying height between 3 and 5 feet see page 14 15 Page 4 With your purchase we provide FREE on lin...

Page 5: ... replacement parts see Appendix for reference guide SECTION I General Information Page 5 REQUEST FOR REPAIRS OR SERVICE For any repair and service requests please contact customer service at 800 854 0137 or 714 542 4487 to obtain an RMA number prior to sending products back to us In addition to the information above and the nature of the problem it is also important to leave the spool of material ...

Page 6: ...6 USE THE RIGHT MACHINE Do not force machine to do a job it is not designed to do 7 DO NOT USE UNDER THE INFLUENCE OF DRUGS OR ALCOHOL 8 DIRECT ELECTRICAL CONNECTION TO WALL SOCKET IS HIGHLY RECOMMENDED If use of extension cord is necessary make sure your extension cord is UL and CE approved and in good condition Your extension cord must also contain a ground wire and plug pin Always repair or rep...

Page 7: ...fully checked to determine that it would operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A part that is damaged should be properly repaired or replaced 15 NEVER LEAVE MACHINE RUNNING UNATTENDED Turn the power off and do not leave machine until it comes to...

Page 8: ... DATE OF PURCHASE IN ORDER TO ACTIVATE THE WARRANTY THE COMPANY NAME CONTACT CITY STATE AND SERIAL NUMBER MUST REGISTERED with PLAS TIES or PROOF OF PURCHASE MUST BE PROVIDED FAILURE TO DO SO WILL RESULT IN LIMITATION OF THE FULL WARRANTY THIS IS TO INSURE TOTAL QUALITY ASSURANCE AND 800 TOLL FREE TECHNICAL SUPPORT The warranty is void on any XL2 machine that has been subject to negligence acciden...

Page 9: ...the United States POWER REQUIREMENTS 120 Volts A C 2 0 Amp circuit breaker 60 HZ PERFORMANCE Up to 30 ties per minute 2 1 2 full twists on product tied DIMENSIONS WEIGHT Length 40 Height 17 5 Width at top 14 Width at front feet 16 Weight 50 pounds SPOOL REPLACEMENTS Recommended Spools Part 313 1500 PL PA 24 gauge single wire 5 32 width Part 314 1500 PL 24 gauge single wire 5 32 width ...

Page 10: ... 3 Tighten screw Tying Diameter Adjustment Dial Provides visual calibration for product diameter required ribbon chute length and ribbon length for the ribbon drive motor setting It is also the fine tuning adjustment controller for ribbon length Motor and Cam Controls the timing functions of overall tying operation Timing adjustment is critical Correct setting has cam set in the home position when...

Page 11: ...in a vertical position when inactive To adjust 1 Loosen twister sprocket set screw 2 Turn twister and shaft until twister is in a vertical position 3 Re tighten set screw Ribbon Cutter Cuts the ribbon to length Smooth action between knife and cutter anvil is critical To adjust 1 Remove knife actuator spring tension part 920 and slide knife to the left 2 Loosen the screws that secure the cutter anv...

Page 12: ...mbly G pulls the scissors H forward and around the product in the tying area A The ribbon forming arm I ensures that the precut ribbon is centered to the tying area then lifts out of the way STAGE 5 With the rotation of the main timing cam being approximately one half way through its cycle the ribbon will be around the product and the ribbon ends are positioned in front of the Twister J STAGE 6 As...

Page 13: ...Page 13 SECTION III Operation A B F D P N E J M I K L H C G PRODUCT STAGES ...

Page 14: ...ssembly on mounting plate with the same screws 3 Lay machine on left side so that it is supported by the mounting stand 4 Bolt the side mount stand to the XL2 external chassis bracket 5 Follow Loading Twist Tie Material Instructions see page 18 PEDESTAL STAND for either horizontal or vertical mount Optional part 505R033 XL plus use special brake A102020 1 Remove cover 2 Pull apart the 6 Molex conn...

Page 15: ...ment upright is held in place by the non locking spring plunger and secured by the lever clamp 5 Place the support plate tube F inside the tube on the adjustment upright and secure the lever clamp 6 Add the pedestal stand bracket 505D028 to F using 4 screws P001952 and 4 washers P004715 7 Screw 4 washers 16614 and 4 Hex Nuts 56507 to secure the bracket to F 8 Attach XL2 machine frame 505D173 to to...

Page 16: ...Page 16 BRAKE ASSEMBLY STANDARD Small Brake Arm Option A SECTION III Operation ...

Page 17: ...A LARGE B SPECIAL C Complete Assembly A102022 A102021 A102020 Used only for Pedestal Stand Assembly BRAKE ASSEMBLIES PARTS LISTING Large Brake Arm Option B Special Brake Arm Option C Used only for Pedestal Stand Assembly SECTION III Operation ...

Page 18: ... 1 foot of ribbon off the spool and feed into the rear of the XL2 4 Turn the pressure release cam B to separate the ribbon drive wheel and insert the ribbon through the ribbon guide C ensuring that the bump wire side is against wheel and into the cutter anvil guide D but not protruding beyond the cutter space 5 Release the pressure release cam to bring the idler wheel to the drive wheel making sur...

Page 19: ...Page 19 SECTION III Operation B C D LOADING TWIST TIE MATERIAL ...

Page 20: ...twist tied Tying cycle is approximately 3 seconds 3 The product may be removed from the tying area any time after the tying cycle is complete Periodically the ribbon length will need to be either lengthened or shortened Slightly turn the Tying Diameter Adjustment Dial to the left to decrease ribbon length and to the right to increase ribbon length See Page 22 Always remove any ribbon pieces from t...

Page 21: ...SECTION III Operation Page 21 CHUTES AND RIBBON GUIDE Length of Chutes Images not to scale ...

Page 22: ...move screw and washer on scissor arm F 2 Lift out chute 3 Install new ribbon chute tighten screw be certain that the ribbon chute is centered to the slot in the ribbon cutter anvil 1 Re thread ribbon through machine STEP 5 TEST TYING MATERIAL 1 Re connect power supply and turn the power switch on 2 Insert desired material into left side of tying area and activate the tying cycle 3 Find tune ribbon...

Page 23: ...SECTION III Operation TYING ADJUSTMENTS D E B F A C Page 23 ...

Page 24: ...inkage points is not necessary Page 24 SECTION IV Maintenance GENERAL The Tie Matic machine is designed for simple operation and with reasonable care and maintenance will provide long service CAUTION DO NOT OVER LUBRICATE MACHINE or USE SPRAY LUBRICANTS It is important that the material feed drum and idler pressure wheel be kept free of lubricants Ex cess lubrication to the drum will result in an ...

Page 25: ...e 25 SECTION IV Maintenance Machine Name OB Model Type Department Serial Inspection Symbols H P F Functional Safety Volts R Repair Phase G General Preventive Maintenance Record Date Symbol Description Initialed by ...

Page 26: ...ive motor operates but no ribbon is driven out a Ribbon drive pressure wheel is not in contact with ribbon drive wheel b Chain sprocket loose on drive wheel a Refer to pg 18 to check if ribbon is threaded correctly b Check sprocket tight en set screw Ribbon jams be hind anvil a Interference with ribbon feed b Misalignment of scis sors c Knife not returning to home position d Return spring broken o...

Page 27: ...e in close unison Main drive mo tor M 1 runs a Trigger switch LS is out of adjustment a Adjust to hear a click upon releasing of trig ger Depressing trig ger has no ef fect a Trigger switch LS 1 out of alignment b Safety switch LS 1 not closed c Fuse blown a Adjust to hear a click upon closing trigger b Adjust to hear a click upon closing cover c Check fuse replace if necessary Tie is not tight a ...

Page 28: ...Guard 1 80 56903 Miniature Lamp 1 85 56902 Lamp Holder 1 95 56500 10 32 Kepnet Hex Nut 1 100 P001460 4 Internal Tooth Lockwasher 2 110 P004364 4 40 x 7 8 Phillips Pan Head Screw 2 115 P004364 4 40 x 7 8 Phillips Pan Head Screw 2 120 P001460 4 Internal Tooth Lockwasher 2 125 M001200 Switch Spacer 1 130 P001570 Micro Switch 1 135 505B183 Hinge 1 140 506336 10 32 x 3 8 Pan Head Slotted Screw 4 145 56...

Page 29: ... 506336 10 32 x 3 8 Slotted Pan Head Screw 2 330 505C190 Back Cover 1 335 56933 Socket Relay 3 340 56922 Power Relay 3 345 56825 3 8 16 x 2 Shoulder Bolt 1 350 56929 Spring 1 355 505B210 Spring Detent 1 360 M021570 Arm Scissor Actuator 1 365 A202150 Arm Actuator Assembly 1 370 505B114 1 2 13 x 1 1 4 Shoulder Bolt 1 2 Dia 1 375 56801 4 Flat Washer 3 380 56785 5 40 x 3 8 Socket Head Cap screw 1 385 ...

Page 30: ...02020 Special Brake 1 515 505C166 Right Foot 1 516 56708 1 4 20 x 3 4 Socket Head Cap Screw 4 517 505B163 Leg Frame 4 518 505C164 Back Mounting Plate 1 519 505C165 Left Foot 1 520 P001540 Rubber Foot 4 525 56710 10 24 x 5 8 Screw 4 530 P001431 10 24 x 1 2 Flat Hex Socket Screw 2 535 56802 10 Flat Washer 2 540 M021402 Chain Cover 1 545 M026419 Spacer 2 550 A401650 35 Chain 13 1 2 Long 1 555 M021601...

Page 31: ...hute Optional 1 690 M021040 Support Block 1 695 505C103 Scissor Arm Cover 1 700 A202110 Ribbon Lever Assembly 1 705 56712 6 32 x 3 4 Socket Head Cap Screw 4 710 56602 O Ring 8 715 505M001 Spacer 2 720 56906 Magnet 2 725 506338 10 24 x 7 8 Socket Head Cap Screw 2 730 506337 10 Split Washer 4 735 56719 10 24 x 3 4 Hex Socket Head Cap Screw 4 740 505B176 Cam Actuator Bracket 1 745 505B144 Slide Retur...

Page 32: ...905 M001492 Pinion Shaft Assembly 1 910 P001080 1 4 20 Hex Nut 1 915 56711 1 4 20 x 1 Cup Point Set Screw 1 920 M001484 Spring Tension 1 940 505B133 Connector Cutter Link 1 945 A202130 Bell Crank Assembly 1 950 56002 Bearing 1 955 P001180 Snap Ring 1 960 56100 3 8 16 x 3 4 Shoulder Bolt 1 2 Dia 1 965 A202040 Support Cutter Cam Assembly 1 970 56729 10 24 x 1 2 Flat Hex Socket Screw 3 975 56729 10 2...

Page 33: ...ssure Wheel 1 1120 56606 Retaining Ring 1 1125 505B113 10 24 x 1 4 Dia X 5 8 lg Shoulder Bolt 1 1130 505B150 Support Idler 1 1135 56940 Spring Tension 1 1140 505B152 Ribbon Guide Flat Long 1 1145 506338 10 24 x 7 8 Socket Head Cap Screw 2 1150 506337 10 Split Lock Washer 2 1155 505B151 Ribbon Guide Flat Short 1 1160 505C027 1 Motor 110 Volt 1 1165 M030010 Stand Off 4 1170 14432 Black Thumb Screw 1...

Page 34: ...A001741 Sprocket Twister Drive M001741 Modified Sprocket 1 M001742 Sprocket Clamp 1 P002400 10 32 x 5 8 Socket Head Cap Screw 2 A202090 Twister Support Assembly 505B120 Support Block 1 P001020 Bearing 1 56205 Bushing 1 A202180 Scissor Arm Assembly Left 505C101 Scissor Arm Left 1 56202 Bushing 1 505B202 Washer Spacer 1 56001 Bearing 1 56723 Shoulder Bolt 1 A202170 Scissor Arm Assembly Right 505C102...

Page 35: ... Shaft Ribbon Idler 1 505B150 Support Idler 1 A302080 Idler Lock Out Cam Assembly 505B170 Cam Pressure Wheel 1 56910 1 8 x 1 Roll Pin 2 A301010 Power Cord Assembly P001610 Power Cord Black 1 P001410 Connector Quick Disconnect 1 P001420 Terminal Ring Tongue 1 P001670 Terminal Male 1 P001690 Connector Receptacle 1 56403 Strain Relief Connector 1 A401675 Electrical Harness Assembly 506340 Timer Socke...

Page 36: ...Page 36 APPENDIX A EXPLOSION CHART ...

Page 37: ...Page 37 APPENDIX A CASE COVER ...

Page 38: ...am begin to turn the cam closes top and bottom cam switches LS2 LS3 activating relays K2 K4 Then when the main motor and cam finish one complete rotation the cam switches are reo pened causing three effects 1 Relays K1 K are activated disabling the main motor and cam 2 Timing relay K4 begin its delay cycle 3 The ribbon feed motor begins to turn When timing relay K4 times out depending on the setti...

Page 39: ... Knob 409 D2 K1 1 7 56908 Fuse holder 342028 1 56909 Fuse 15V AGC 5 F1 1 16912 A C Cord 1 9 56924 On Off Switch and Lamp S1 and L1 1 56970 Optional Food Activated Switch 1 10 505D142 Control Box Chassis 1 505C190 Cover Back 1 505C225 Cover Front 1 11 16953 Circuit Breaker 1 5 Amp CB1 1 12 16907 Microswitch LS1 LS2 LS3 LS4 1 13 56926 Main Motor M1 1 505B172 Main Motor Sprocket 1 56928 Transformer G...

Page 40: ...APPENDIX B ELECTRICAL SYSTEM DETAILS Page 40 ...

Page 41: ...Segment Twister Drive 1 505B153 Knife Ribbon Cutoff 1 M001460 Spring Tension 1 505B177 Spring Trigger 1 56602 O Ring Ribbon Forming Lever 16 REPLACEMENT CHAINS PART DESCRIPTION QTY A401640 16 5 Chain Assembly for Twister Drive Assembly 1 A401645 12 5 Chain for Sliding Plate Assembly 1 A401630 17 5 Chain Assembly for Twister Support Assembly 5 twists only 1 A401650 13 5 Chain Assembly for Sprocket ...

Page 42: ...oprietary Information of Plas Ties Co PHONE 714 542 4487 TOLL FREE 800 854 0137 FAX 714 972 2978 14272 Chambers Rd Tustin CA 92780 OPERATING MANUAL FOR XL2 MACHINES 2 28 2017 Removed Internet Tech Support Webcam Page 42 ...

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