Pixsys ATR144 User Manual Download

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ATR144

User manual / Manuale d’uso

Controller / Regolatore

Summary of Contents for ATR144

Page 1: ...ATR144 User manual Manuale d uso Controller Regolatore...

Page 2: ......

Page 3: ...ntroller Functions 18 8 1 Modification of main and alarm setpoint value 18 8 2 Automatic Tune 18 8 3 Manual Tune 19 8 4 Tuning performed once 19 8 5 Synchronized Tuning 20 8 6 Digital input functions...

Page 4: ...o 97 7 Funzione dei visualizzatori e tasti 102 7 1 Indicatori numerici display 102 7 2 Significato delle spie di stato Led 103 7 3 Tasti 103 8 Funzioni del regolatore 104 8 1 Modifica valore setpoint...

Page 5: ...4 Tabella segnalazioni anomalie 173 Index des sujets 1 Introduction 180 2 Consignes de s curit 180 2 1 Politique environnementale DEEE 181 3 Identification du mod le 181 4 Donn es techniques 181 4 1 C...

Page 6: ...n from the network 2 Safety guidelines Read carefully the safety guidelines and programming instructions contained in this manual before connecting using the device Disconnect power supply before proc...

Page 7: ...law electric tools that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility 3 Model identification The ATR144 series includ...

Page 8: ...K Input V mA 0 1 V 0 5 V 0 10 V 0 20 o 4 20 mA 0 60 mV Pot Input 1 150 K Tolerance 25 C 0 2 1 digit on F s for thermocouple thermoresistance and V mA Cold junction accuracy 0 1 C C Impedence 0 10 V Ri...

Page 9: ...selectable alarm protection of command and alarm setpoints 4 4 Programming mode by keyboard see paragraph 11 software LabSoftview on Download section of official pixsys site www pixsys net App MyPixsy...

Page 10: ...rontal panel cut out Dima di foratura 28 5 x 70 5 mm 6 Electrical wirings This controller has been designed and manufactured in conformity to Low Voltage Directive 2006 95 EC 2014 35 EU LVD and EMC Di...

Page 11: ...stripping lenght 6 to 8 mm It is possible to connect on a single terminal two wires with same diameter comprised between 0 14 and 0 75mm2 6 1 Wiring diagram ATR144 ABC ATR144 ABC T V 8 9 10 11 12 1 2...

Page 12: ...e connection use wires with the same section For the two wire connection short circuit terminals 10 and 12 When shielded cable is used it should be grounded at one side only RED ROSSO RED ROSSO WHITE...

Page 13: ...und A Sensor power supply 12V 30mA In the picture pressure sensor P N 0 4 20mA B C 11 12 For signals 0 4 20mA with external power of sensor Comply with polarity C Sensor output B Sensor ground In the...

Page 14: ...ble when a resistive sensor thermoresistances or potentiometers is selected Close pin 10 on pin 11 to enable digital input 6 1 f Serial input only on ATR144 ABC T Shield Schermo RS485 6 7 Modbus RS485...

Page 15: ...loads See chart below 6 1 i Relay output Q2 only on ATR144 ABC 6 7 5A 230V Resistive 1 8HP Q2 Capacity 5 A 250 VAC for resistive loads See chart below Contact Q1 e Q2 Rating resistive 250 VAC 30 VDC...

Page 16: ...8 7 7 1 Numeric indicators display 1 123 4 Normally displays the process During the configuration phase it displays the parameter groups or the parameter being inserted 2 PRobe Normally displays the...

Page 17: ...h serial Flashes when the remote setpoint is enabled 7 3 Keys 9 Increases the main setpoint During configuration allows to scroll the parameters or the groups of parameters Increases the setpoints 10...

Page 18: ...oint type 3 Value on display 1 changes Increases or decreases the alarm setpoint value 8 2 Automatic Tune Automatic tuning procedure allows a precise regulation without detailed knowledge of PID regul...

Page 19: ...ion on front panel led T led switches on and at second activation switches off Running Tuning by serial input Write 1 on word modbus 1210 led T switches ON and the procedure starts Write 0 to stop the...

Page 20: ...aster switches off or turns on all zones value 1 or 2 on word 1210 for a time long enough to create inertia on the system Atthispointtheautotuningislaunched value3onword1210 The controller executes th...

Page 21: ...Ext AL when the digital input is active the controller goes on STOP and the alarms will be disabled The controller does not return to START automatically for this operation the user s intervention is...

Page 22: ...ferent from disab acting on the digital input the timer is switched to STOP t 2 run If timer 2 is enabled par 189 tmr 2 different from disab with digital input active the timer is switched to RUN othe...

Page 23: ...percentage To back to automatic with the same procedure select autom on display 2 immediately led M switches off and functioning backs to automatic 2 Second selection en sto enables the same functioni...

Page 24: ...y occurs in the output saturation phase control percentage 0 or 100 it should not be mistaken with a partial or total failure of the load which is measured for example using a current transformer Sett...

Page 25: ...gured for the cooling PID related to regulation loop 1 and alarm 1 are AL 1 F cooL Alarm 1 selection Cooling p b m 1 Proportional band multiplier o d b 1 Overlapping Dead band c c t 1 Cooling time cyc...

Page 26: ...HEAT ALARM OUTPUT COOL COMMAND OUTPUT HEAT ALARM OUTPUT COOL SPV PV ACTIVE ACTIVE SPV PV ACTIVE ACTIVE ACTIVE ACTIVE SPV PV x COOL x COOL x COOL 0 0 0 HEAT HEAT HEAT COMMAND OUTPUT HEAT ALARM OUTPUT...

Page 27: ...ual ATR144 27 co f 1 Coolingfluid type p b m 1 c c t 1 Air Air 1 00 10 oiL Oil 1 25 4 H2o Water 2 50 2 Once parameter co f 1 has been selected the parameters p b m 1 o d b 1and c c T 1can be however m...

Page 28: ...ual zero must be reset at each restart selecting u 0 sto the virtual zero will remain fixed once calibrated To use the LATCH ON function configure the par Ltc 1 Then refer to the following table for t...

Page 29: ...lected on par 114 SS ti is elapsed the controller stops to follow the gradient and reaches setpoint with the maximum power 2 Second selection PErc enables output percentual softstart On par 113 SS tH...

Page 30: ...e time set on parameter 115 ma t i At expiry process will reach ambient temperature according to gradient entered on parameter 116 fa Gr then command output will be disabled and display will visualize...

Page 31: ...l the connected equipment broadcast mode while with 0 all the devices receive the command but no response is expected The baud rate is selected on parameter 151 SL b r Slave Baud Rate The serial forma...

Page 32: ...W Read Write WO Write Only Modbus address Description Read Write Reset value 0 Device type RO 47x 1 Software version RO Flash 2 Boot version RO Flash 3 Slave Address RO Eepr dip 6 Baud rate RO Eepr di...

Page 33: ...t Bit0 Alarm 1 Bit1 Alarm 2 RO 0 1003 Error flags 1 Bit0 AI1 process error sensor 1 Bit1 Cold junction error Bit2 Safety error Bit3 Generic error Bit4 Hardware error Bit5 Errore L B Bit6 Parameters ou...

Page 34: ...0 1006 Outputs status 0 off 1 on Bit 0 Q1 Bit 1 Q2 Bit 4 DO1 RO 0 1007 Led status 0 off 1 on Bit 0 Led C Bit 1 Led T Bit 2 Led R Bit 3 Led A1 Bit 4 Led A2 Bit 5 Led M Bit 7 Led point time 2 Bit 8 Led...

Page 35: ...tenth R W EEPROM 1204 Alarm 1 setpoint degrees with tenth Alarm 1 setpoint lower if Par 62 AL 1 F A band R W EEPROM 1205 Alarm 1 setpoint upper if Par 62 AL 1 F A band degrees with tenth R W EEPROM 1...

Page 36: ...g function OFF 1 command output OFF forces the cooling 2 command output ON forces the heating 3 autotuning ON 4 autotuning ended R W 0 1211 Automatic manual selection 0 automatic 1 manual R W 0 1212 C...

Page 37: ...lowed R W 0 1219 Alarms manual reset write 0 to reset all alarms In reading 0 reset not allowed 1 reset allowed Bit0 Alarm 1 Bit1 Alarm 2 R W 0 1220 Alarm 1 remote stauts 0 absent 1 present R W 0 1221...

Page 38: ...setpoint if Par 78 AL 2 F A band R W EEPROM 1307 Alarm 2 lower setpoint if Par 78 AL 2 F A band with decimal point selection R W EEPROM 1400 Remote process reset by writing 1 the ATR144 uses for the p...

Page 39: ...e addresses for reading writing the variables should be set on the parameter 165 v 1 ad Variable 1 Address for variable 1 and parameter 170 v 2 ad Variable 2 Address for variable2 Forresendingthesetpo...

Page 40: ...ritten value might be rescaled according to the proportion described in the following table var 1orvar 2 Valuelimitsinput Limitsofrescaledvalue Min Max Min Max w pro Write Process L L i 1 Lower Limit...

Page 41: ...necessary to select r pro on parameter 164 var 1 In this mode the ATR144 reads a value remotely and sets it as a process The read value might be rescaled according to the proportion described in the f...

Page 42: ...tedbytheAppMyPixsys using an ANDROID smartphone with NFC connection it is possible to program the device without using a dedicated equipment The App allows to read set and backup all parameters which...

Page 43: ...uired modifications more easily The device parameters are divided into collapsible groups and are displayed with name current value and reference index to the manual Click on a row to open the setting...

Page 44: ...hing digit and move to next digit with SET Enter password1234 3 FNC to confirm Display 1 shows the first parameters group display 2 shows the description 4 or Scroll parameters groups 5 SET to confirm...

Page 45: ...ong To make it more functional the parameters list is dynamics and it changes as the user enables disables the functions Practically using a specific function that occupies a given input or output the...

Page 46: ...c T 260 C 400 C tc E Tc E 260 C 980 C tc N Tc N 260 C 1280 C tc b Tc B 100 C 1820 C Pt100 Pt100 200 C 600 C ni 100 Ni100 60 C 180 C ni 120 Ni120 60 C 240 C ntc 1 NTC 10K 3435K 40 C 125 C ntc 2 NTC 10K...

Page 47: ...than the one entered on the next parameter Lower limit for termination in case of process transmission in modbus master 9999 30000 digit1 p 86 Default 0 5 u L i 1 Upper Linear Input AI1 AI1 upper lim...

Page 48: ...e sensors Default 0 9 G ca 1 Gain Calibration AI1 Value multiplied to the process value to calibrate the working point Ex to correct the range from 0 1000 C showing 0 1010 C set the parameter to 1 0 1...

Page 49: ...6 7Hz 16 7 Hz Default Ideal for filtering noises 50 60 Hz 19 6Hz 19 6 Hz 33 2Hz 33 2 Hz 39 0Hz 39 0 Hz 50 0Hz 50 0 Hz 62 0Hz 62 0 Hz 123Hz 123 Hz 242Hz 242 Hz 470Hz 470 Hz Max speed conversion 13 17 R...

Page 50: ...20 c HY 1 Command Hysteresis 1 Sets the hysteresis value used for process control during ON OFF functioning 9999 9999 digit1 p 86 degrees tenths for temperature sensors Default 0 2 21 L L S 1 Lower Li...

Page 51: ...re missing To be able to act again the conditions for activating the command must disappear 24 c S e 1 Command State Error 1 State of contact for command 1 output in case of error If the command outpu...

Page 52: ...e Time 1 Valve time related to command 1 declared by the manufacturer of the valve 1 300 seconds Default 60 29 a ma 1 Automatic Manual 1 Enables the automatic manual selection for command 1 diSab Disa...

Page 53: ...1 Setpoint Deviation Tune 1 Selectsdeviationfromcommandsetpoint1asthreshold used by autotuning to calculate P I D parameters 0 10000 digit1 p 86 degrees tenths for temp sensors Default 30 0 38 p b 1 P...

Page 54: ...certain threshold is exceeded setpoint Par 44 diSab Disabled Default Enab Enabled 44 o d t 1 Off Deviation Threshold 1 Sets deviation from command setpoint used to calculate the intervention threshol...

Page 55: ...d Positive overlap Default 0 0 49 c c t 1 Cooling Cycle Time 1 Cycle time for cooling output in heating cooling P I D mode for process 1 300 seconds Default 10 sec 50 L L P 1 Lower Limit Output Percen...

Page 56: ...ors Default 80 0 55 mn i 1 Minimum Integral Time 1 Selects the min integral time 1 value selectable by the automatic tune for the P I D regulation of process 0 0 1000 0 seconds Default 30 0 sec 56 o c...

Page 57: ...larm referred to the command setpoint active over Ab c L A Absolute Command Lower Activation Absolute alarm referred to the command setpoint active under run Status alarm active in RUN START cooL Cold...

Page 58: ...shold Normally open active on reaching alarm2 p 86 n c tH N C Threshold Normally closed active on reaching alarm2 p 86 64 a 1 Hy Alarm 1 Hysteresis Alarm 1 hysteresis 9999 9999 digit1 p 86 degrees ten...

Page 59: ...or Alarm 1 output status in case of error If the alarm output is a relay open Contact or valve open Default CLose Contact or valve closed If the alarm output is digital output SSR off Digital output O...

Page 60: ...via modbus 73 77 Reserved Parameters Group D Reserved parameters Group D 12 e GROUP E AL 2 Alarm 2 78 AL 2 f Alarm 2 Function Alarm 2 selection diSab Disabled Default Ab up A Absolute Upper Activatio...

Page 61: ...nsor ropture L b a Loop Break Alarm see paragraph 8 8 tMr 1 Related to timer 1 see par 186 TMr 1 tMr 2 Related to timer 2 see par 189 TMr 2 tMr 1 2 Related to both timers d i 1 Digital Input 1 Active...

Page 62: ...ct reset type A rEs Automatic reset Default M rEs Manual reset manual reset by SET key or by digital input M rEs S Stored manual reset keeps the output status also after a power failure A rEs t Automa...

Page 63: ...value delay when enter alarm status 87 A 2 S p Alarm 2 Setpoint Protection Allows or not to change the alarm 2 setpoint FrEE Editable by the user Default Lock Protected HidE Protected and not visuali...

Page 64: ...r this operation the user s intervention is required HoLd Lock conversion stop all conversions and display values tune Enable disable tuning if the parameter 36 tun 1is set on manu au ma i Automatic M...

Page 65: ...configuration and setpoints up key Simulates the functioning of UP key down k Simulates the functioning of DOWN key fnc k Simulates the functioning of FNC key set k Simulates the functioning of SET k...

Page 66: ...r this operation the user s intervention is required HoLd Lock conversion stop all conversions and display values tune Enable disable tuning if the parameter 36 tun 1is set on manu au ma i Automatic M...

Page 67: ...configuration and setpoints up key Simulates the functioning of UP key down k Simulates the functioning of DOWN key fnc k Simulates the functioning of FNC key set k Simulates the functioning of SET ke...

Page 68: ...nings diSab Disabled Default Enab Enabled all remote sepoint functions are inhibited 110 SS TY Soft Start Type Enables and selects the soft start type diSab Disabled Default Grad Gradient Perc Percent...

Page 69: ...e selected time the controller starts to regulate on setpoint 00 00 Disabled 00 01 24 00 hh mm Default 00 15 115 MA ti Maintenance Time Maintenance time for pre programmed cycle 00 00 24 00 hh mm Defa...

Page 70: ...2 c 1 SPv Command 1 setpoint Default ou Pe 1 Percentage of command output 1 rms cu RMS current if the master function CT 2000 35 014 is enabled 124 tMo d Timeout Display Determines the display timeout...

Page 71: ...adient r i Fa G Rising and falling gradient fa G m t Falling gradient and retention time r f G m t Rising gradient retention time and falling gradient 127 ScL t Scrolling Time Selects the timeout for...

Page 72: ...n parameter 30 ini s 2t swi 2 Threshold Command Setpoint Switch 3t swi 3 Threshold Command Setpoint Switch 4t swi 4 Threshold Command Setpoint Switch A i 0 Analogue Input 0 Set AI to zero 131 140 Rese...

Page 73: ...ved parameters Group J 12 k GROUP K sL S P Serial communication Slave disponibile solo su ATR144 ABC T 149 Mb SL Modbus Slave diSAb Disabled EnAb Enabled Default 150 sL ad Slave Address Select slave m...

Page 74: ...off L Off Line Selects the off line time frame If there is no serial communication during this period the controller switches off the command output 0 Offline disabled Default 0 1 600 0 tenths of sec...

Page 75: ...00 bit s 9 6 k 9600 bit s 19 2 k 19200 bit s Default 28 8 k 28800 bit s 38 4 k 38400 bit s 57 6 k 57600 bit s 1 15 2k 115200 bit s 163 M s p F Master Serial Port Format Selects the format used by the...

Page 76: ...ad Variable 1 Address Sets the address used by the master to write read VAR 1 0 65535 Default 1000 166 L L v 1 Lower Limit Variable 1 Lower range limit used for rescaling variable 1 9999 30000 digit1...

Page 77: ...ower Limit Variable 2 Lower range limit used for rescaling variable 2 9999 30000 digit1 p 86 degrees for temperature sensors Default 0 172 u L v 2 Upper Limit Variable 2 Upper range limit used for res...

Page 78: ...uts CRC errors before the slave status is notified as offline Any successfull communication will reset the fault counter for off line management to zero Setting this parameter to 0 will prevent the er...

Page 79: ...he time base used by timer 2 mm SS minutes seconds Default hh MM hours minutes 191 a tm 2 Action Timer 2 Selects the type of action performed by timer 2 when connected to an alarm Start Start Active d...

Page 80: ...eater than 0 Par 64 a 1 HY 0 Time Hysteresis parameter 0 Alarm output OFF OFF ON ON Alarm Spv Pv Absolute alarm Hysteresis value less than 0 Par 64 a 1 HY 0 13 b Absolute or threshold alarm referred t...

Page 81: ...a 1 HY 0 Command Spv Time Hysteresis parameter 0 Pv Alarm Spv Alarm Spv Alarm output ON OFF OFF OFF ON ON Hysteresis parameter 0 Band alarm hysteresis value less than 0 Par 64 a 1 HY 0 13 d Asimmetric...

Page 82: ...led for alarm 2 on model that include it 13 e Upper deviation alarm par 62 AL 1 F up dev Command Spv Time Hysteresis parameter 0 Pv Alarm Spv Alarm output OFF OFF ON ON Upper deviation alarm value of...

Page 83: ...sis value greater than 0 Par 64 a 1 HY 0 Command Spv Time Hysteresis parameter 0 Pv Alarm Spv Alarm output OFF OFF ON ON Lower deviation alarm value of alarm setpoint less than 0 and hysteresis value...

Page 84: ...gedisplayedinthealarmevent 1 alarm 1 2 alarm 2 3 open door 4 closed door 5 l ight on 6 l ight oFF 7 warning 8 wait ing 9 high l imit 10 low l imit 11 e xternal alarm 12 temperature alarm 13 pressure a...

Page 85: ...re sensor failure or environment temperature out of range Call assistance E 04 eeprom Error Incorrect configuration data Possible loss of instrument calibration Verify that configuration parameters ar...

Page 86: ...ates 1 Display of decimal point depends on setting of parameter sen and parameter d p 2 On activation the output is inhibited if the controller is in alarm mode Activates only if alarm condition reapp...

Page 87: ...12 c Fr 1 Conversion Frequency AI1 49 13 17 Reserved Parameters Group A 49 12 b GROUP B cmd 1 Outputs and regulation Process 1 18 c ou 1 Command Output 1 49 19 Ac t 1 Action type 1 50 20 c HY 1 Comman...

Page 88: ...0 L L P 1 Lower Limit Output Percentage 1 55 51 U L p 1 Upper Limit Output Percentage 1 55 52 m G t 1 Max Gap Tune 1 55 53 mn p 1 Minimum Proportional Band 1 56 54 ma p 1 Maximum Proportional Band 1 5...

Page 89: ...2 Label 63 89 93 Reserved Parameters Group E 63 12 f GROUP F d i 1 Digital input 1 94 d i 1 f Digital Input 1 Function 64 95 d i 1 c Digital Input 1 Contact 65 96 100 Reserved Parameters Group F 65 1...

Page 90: ...l functions 72 131 140 Reserved Parameters Group I 72 12 j GROUP J Lo br Loop Break 141 L b S Loop Break State 72 142 L b t Loop Break Time 72 143 L b b Loop Break Band 73 144 148 Reserved Parameters...

Page 91: ...dress 77 171 L L v 2 Lower Limit Variable 2 77 172 u L v 2 Upper Limit Variable 2 77 173 con 2 Constant 2 77 174 tr de Transmission Delay 77 175 re to Reception Timeout 78 176 nu Er Number of Errors 7...

Page 92: ......

Page 93: ...ispositivo leggere con attenzione le informazioni di sicurezza e settaggio contenute in questo manuale Avant d utiliser le dispositif lire avec attention les renseignements de s ret et installation co...

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