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This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden. 

Translated from Italian

8 CALIBRATION

FOREWORD

K900 is supplied with a factory calibration that ensures precise measuring in most 

operating conditions. Nevertheless, when operating close to extreme conditions, such 

as for instance:

*

with fluids close to acceptable range extremes (such as low-viscosity antifreeze) 

*

in extreme flow rate conditions (close to minimum or maximum acceptable values) 

8.1 DEFINITIONS

Calibration fac-

tor or “K Factor”

this is the multiplication factor applied by the system to the electrical pulses received, 

to transform these into measured fluid units
Factory K Factor: Factory-set default factor. It is equal to 1,000.

This calibration factor ensures utmost precision in the following operating conditions:

Fluid       

DIESEL (EN590) 

Temperature: 20°C

Flow rate:    

50-255 litres/min

Even after any changes have been made by the user, the factory K factor can be 

restored by means of a simple procedure.

K900 is also compatible with HVO / XTL paraffinic: EN 15940

User K Factor

Customized calibration factor, meaning modified by calibration.

8.2  CALIBRATION PROCEDURE

Why calibrate?

1

Display the currently used calibration factor:

2

Return to factory calibration (Factory K Factor) after a previous calibration by the user

3

Change the calibration factor using one of the two previously indicated procedures

FOREWORD

Two procedures are available for changing the Calibration Factor:

1

In-Field Calibration, performed by means of a dispensing operation

2

Direct Calibration, performed by directly changing the calibration factor

In calibration mode, the partial and total dispensed quantities indicated on the display screen take on different 

meanings according to the calibration procedure phase.  In calibration mode, the meter cannot be used for normal 

dispensing operations.  In “Calibration” mode, the totals are not increased

ATTENTION

The meter features a non-volatile memory that keeps the data concerning calibra-

tion and total dispensed quantity stored for an indefinite time, even in the case of 

a long power break; after changing the batteries, calibration need not be repeated.

Summary of Contents for K900

Page 1: ...Installation use and calibration manual EN Manuale di Installazione uso e calibrazione IT K900 Bulletin M0158b ITEN _03 ...

Page 2: ...G IN NORMAL MODE 38 6 1 1 PARTIAL RESET NORMAL MODE 39 6 2 RESETTING THE RESET TOTAL 39 7 ERROR INDICATIONS 40 8 CALIBRATION 41 8 1 DEFINITIONS 41 8 2 CALIBRATION PROCEDURE 41 8 2 1 DISPLAY OF CURRENT CALIBRATION FACTOR AND 42 RESTORING FACTORY FACTOR 42 8 2 2 IN FIELD CALIBRATION 43 8 2 2 1 IN FIELD CALIBRATION PROCEDURE 43 8 2 3 DIRECT MODIFICATION OF K FACTOR 45 9 CONFIGURATION 46 9 1 CONFIGURA...

Page 3: ...Symbols used in the manual The following symbols will be used throughout the manual to highlight safety informa tion and precautions of particular importance ATTENTION This symbol indicates safe working practices for operators and or potentially ex posed persons WARNING This symbol indicates that there is risk of damage to the equipment and or its com ponents NOTE This symbol indicates useful info...

Page 4: ...and correct the problem Keep a working fire extinguisher in the work area ELECTRIC SHOCK Electrocution or death F This device must be grounded Improper grounding setup or usage of the system can cause electric shock Turn off and disconnect power cord before servicing equipment Connect only to a grounded electrical outlets Ensure ground prongs are intact on power and extension cords Outdoors use on...

Page 5: ...he safety data sheet MSDS from the distributor or dealer Check the device every day Immediately repair or replace worn or damaged parts only with original spare parts of the manufacturer Make sure the equipment is classified and approved compliant with the standards of the environment where it is used Use the equipment only for the intended use Contact your distributor for more in formation Keep h...

Page 6: ...es safety goggles Protective equipment instruction manual 3 4 PACKAGING FOREWORD K900 COMES PACKED IN A CARDBOARD BOX WITH A LABEL INDICATING THE FOLLOWING DATA 1 contents of the package ACCESS 85 F00702000 ACCESS 85 F00702000 F00702000 F00702000 2 weight of the contents 3 description of the product 3 5 PACKAGE CONTENTS PRE INSPECTION FOREWORD To open the packaging use a pair of scissors or a cutt...

Page 7: ...e volume dispensed since the reset button was last pressed 6 Indication of type of total TOTAL Reset TOTAL 2 Indication of battery charge 7 Indication of unit of measurement of Totals L Litres Gal Gallons 3 Indication of calibration mode 8 Indication of Flow Rate mode 4 Totals register 6 figures with moving comma FROM 0 1 to 999999 that can indicate two types of Total 4 1 GeneralTotalthatcannotber...

Page 8: ...ondary functions MAIN FUNCTIONS PERFORMED for the RESET key resetting the partial register and Reset Total for the CAL key entering instrument calibration mode SECONDARY FUNCTIONS Used together the two keys permit entering configuration mode where the desired unit of measurement can be set LEGEND CALIBRATE MEANS PERFORMING ACTIONS ON THE METER KEYS BELOW IS THE LEGEND OF THE SYMBOLS USED TO DESCRI...

Page 9: ...t chamber the gears could seize On installations place the meter in a position that will enable an easy access to the batteries compartment Nota bene prima di effettuare un collegamento con ALIMENTAZIONE ESTERNA occorre RIMUOVERE LE BATTERIE dal portabatteria ATTENTION Before the external power connection remove the battery from battery housing Vcc rosso red Puls OUT blu blue GND nero black PULSER...

Page 10: ... LE BATTERIE dal portabatteria ATTENTION Before the external power connection remove the battery from battery housing Vcc rosso red GND nero black PULSER 2 giallo yellow GND Nero Black PULSER 01 Vcc GND Optional external Power Vcc input 4 12 Vdc K900 SENZA PULS OUT K900 without PULSE OUT SCHEMA COLLEGAMENTI ELETTRICI ELECTRICAL CONNECTION PULSER 02 PULSER 1 bianco white GND Nero Black CAMERA DI MI...

Page 11: ...AL register Total can never be reset by the user It continues to rise for the entire operating life of the meter The register of the two totals Reset Total and Total share the same area and digits of thedisplay Forthisreason thetwototalswillneverbevisibleatthesametime butwill always be displayed alternately The General Total Total is shown during Meter standby The Reset Total is shown At the end o...

Page 12: ...s replaced by the non resettableTotal 6 2 RESETTING THE RESET TOTAL The reset total resetting operation can only be performed after resetting the partial register The reset total can in fact be reset by pressing the reset key at length while the display screen shows reset total as on the following display page Schematically the steps to be taken are 1 Wait for the display to show normal standby di...

Page 13: ...id The exact mea surement of the dispensed fluid is done by counting the number of rotations made by thegearsinbothchambersandconsequentlycountingthetransferred volumeunits Each chamber is associated with a transmission channel of volume units chamber 1 channel 1 CH1 WHITE wire chamber 2 channel 2 CH2 YELLOW wire Should the gears of one of the two chambers block or the counting electronics of one ...

Page 14: ...means of a simple procedure K900 is also compatible with HVO XTL paraffinic EN 15940 User K Factor Customized calibration factor meaning modified by calibration 8 2 CALIBRATION PROCEDURE Why calibrate 1 Display the currently used calibration factor 2 Returntofactorycalibration FactoryKFactor afterapreviouscalibrationbytheuser 3 Change the calibration factor using one of the two previously indicate...

Page 15: ...If on the other hand calibrations have been made by the user the display page will appear showing the currently used calibration factor in our example 0 998 The word user indicates a calibration factor set by the user is be ing used CAL The flow chart alongside shows the switchover logic from one display page to another In this condition the Reset key permits switching from User factor to Factory ...

Page 16: ...nsists in making short top ups at normal operation flow rate 5 after dispensing wait a few minutes to make sure any air bubbles are eliminated from the sample container only read the Real value at the end of this stage during which the level in the container could drop 6 Carefully follow the procedure indicated below 8 2 2 1 IN FIELD CALIBRATION PROCEDURE OPERATION Display 1 NONE K900 in normal mo...

Page 17: ...st 5 units slowly and then quickly If the desired value is exceeded repeat the operations from point 6 8 LONG RESET KEY KEYING K900 is informed that the calibration procedure is finished Before doing this make sure the DISPLAYED factor is the ACTUAL factor Indicated value Real value K900 calculates the new USER K FACTOR this calculation could require a few seconds depending on the correction to be...

Page 18: ...on 1 NONE K900 in normal mode not in counting mode 2 LONG CAL KEY KEYING K900 enters calibration mode shows CAL and displays the calibration factor being used instead of the partial The words Fact and User indicate which of the two factors factory or user is currently being us 3 LONG RESET KEY KEYING K900 shows CAL and the partial at zero K900 is ready to perform in field calibration by dispensing...

Page 19: ...me the calibration factor used by the meter and will continue to remain such even after a battery change 9 NO OPERATION K900 stores the new calibration factor and is ready for dispensing applying the newly defined USER K FACTOR 9 CONFIGURATION K900 has a menu with which the user can configure the machine in accordance with his her requirements To enter the configuration menu proceed as follows 1 w...

Page 20: ... Pts Gallons Gal To choose between the 4 available combinations 1 Wait for the METER to go to Standby 2 CAL RESET Then press the CAL and RESET keys together Keep these pressed until the word UNIT ap pears on the screen together with the unit of measurement set at that time in this example Litres Litres 3 RESET Every short press of the RESET key the various combinations of the units of measurements...

Page 21: ...logical connection shown below it is possible to synchronise the 2 counters in measurement as well as in reset PULSER COUNTER K900 WITH PULSE OUT REMOTE DISPLAY PULSE IN 10 pulse unit 10 ALARM OUTPUT ALARM OUT Nei modelli che prevedono l uscita Puls Out è disponibile anche un uscita Alarm Out del tipo Open Col lector che si attiva quando si verifica una condizione di errore L uscita Alarm Out può ...

Page 22: ...warns the user that it is ADVISABLE to change the batteries 2 If K400 operation continues without changing the batteries the second bat tery alarm level will be reached which will prevent operation In this condition the battery icon starts to flash and is the only one to remain visible on the LCD o change the batteries with reference to the exploded diagram posi tions proceed as follows 1 Press RE...

Page 23: ...Only of the two gears modularly coupled as shown in the diagram above features magnets Thegearwithmagnetsmustbepositionedasindicatedinthepicture The second gear without magnets must be installed with its major axis at right angles to the first gear WARNING Fit the second gear without magnets with axis greater than 90 compared to the first gear and with the holes visible from the cover side Make su...

Page 24: ...t be disposed of separately Any hazardous substances in the electrical and electronic appliances and or the misuse of such appliances can have potentially serious consequences for the environment and human health In case of the unlawful disposal of said wastes fines will be applicable as defined by the laws in force Miscellaneous parts disposal Other components such as pipes rubber gaskets plastic...

Page 25: ...ture Max 60 C 140 F Flow resistance At 255 l min 67 3 gal min with diesel at 20 C 1 3 Bar 18 8 psi Viscosity Range between 2 and 5 35 cSt Accuracy between 50 and 500 l min 0 5 of value indicated after calibration Reproducibility Typical 0 2 Screen Liquid crystals LCD Featuring 5 figure partial 6 figure Reset Total plus x10 x100 6 figure non reset Total plus x10 x100 Battery power 2x1 5 V alkaline ...

Page 26: ...53 124 53 56 EN This manual is the property of PIUSI S p A Any reproduction even partial is forbidden Translated from Italian ...

Page 27: ...M0158B ITEN 54 56 Installation use and maintenance ...

Page 28: ......

Page 29: ...Bulletin M0158B itEN _03 10 2022 ...

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