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Pinion P-Line P1.12, Owner'S Manual

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Pinion P-Line P1.12 Owner'S Manual Download Page 20

InstallatIon work

20

18

Î

Î

guide the shifting cables through the outputs of the cable box.

Î

Î

keep the shifting cables taut.

17

 Correctly wound up shifting cables will not cross over one another at any point!

Î

Î

wind left shifting cable (output 1.) onto cable pulley – 1 ¼ turns.

Î

Î

wind right shifting cable (output 2.) onto cable pulley – ¼ turn.

Î

Î

hold the shifting cables with the cable pulley with 1 hand so the shifting cables cannot unwind.

Summary of Contents for P-Line P1.12

Page 1: ...Owner s manual ...

Page 2: ... Pinion GmbH 2018 All rights reserved Printed in Germany 08 2018 Inhalt www technische redaktion de ...

Page 3: ... Oil change 15 Oil change data 35 Installation work Installing rotary shifter 16 Installing or replacing shifting cables 17 Installing Pinion chain tensioner 24 Adjusting chain tension Pinion chain tensioner 25 Exchanging pulleys Pinion chain tensioner 26 Replacing chain ring 26 Installing cranks 28 Chain toothed belt length tension 29 Installing gearbox 30 Removing gearbox 31 Service Service vide...

Page 4: ...Pinion video on the topic at https pinion eu en service videos For direct access scan the QR code see Service videos page 32 Warning instructions This instruction warns of a hazardous situation which if not avoided can result in death or serious injury and shows you how to avoid it This instruction warns of a hazardous situation which if not avoided can result in minor or moderate injury and shows...

Page 5: ... or serious injury Keep this manual for other users of your Pinion product Make sure that every user reads understands and observes this manual If you ever sell or give away your Pinion product give this manual to the new owner The illustrations in this manual may be different from your Pinion product but the required work steps are the same for all gearbox types unless otherwise specified The gea...

Page 6: ...64 Gear steps constant 11 5 17 7 24 3 17 5 Ratio in 1st gear 1 82 1 30 Ratio in the fastest gear 0 29 0 30 0 32 0 36 Oil volume type ml oz 60 2 0 Pinion Input torque max N m lbf in 250 2213 Rider weight max kg lb 110 243 2 A C D E If the Pinion spider is used the chain line or beltline is defined by the contact surface 56mm of the spider and the dimension geometry of the chain ring or the belt spr...

Page 7: ...9 with SCHNORR lock washer dry Chain ring lock ring 40 354 dry Cable box cover housing screws 1 5 13 dry Rotary shifter housing clamping screw 2 18 dry Rotary shifter cover housing screw 0 4 4 dry Shifting cable clamp screws 0 4 4 dry Oil drain plug 3 27 dry Pinion chain tensioner retaining screws 4 35 dry Pulley retaining screws 2 18 dry Development P1 18 The specified values in m ft per crank re...

Page 8: ...with the movement of the suspension for use with a single gear rear freewheel rear hub without a back pedal brake for use with a rear cassette freewheel rear hub with spacers for setting the correct chain line for use with a rear hub with an electric drive motor for use with a suitable chain or belt tensioner system for the maximum approved rider weight see Technical Data page 6 Pinion gearboxes m...

Page 9: ... bicycle chain with a width of 6 6 6 8mm 9 speed and an appropriately sized sprocket or a toothed belt system approved by Pinion when on the road Component failure may cause accidents Before every ride make sure that the quick release system of your wheels is correctly installed and that your wheels cannot be accidentally released Before every ride make sure that your brakes are operating correctl...

Page 10: ...s correctly tensioned Never ride with your Pinion gearbox if damage to the gearbox housing cranks etc is visible unusual noises can be heard or if you have any doubts the condition of the gearbox Have your Pinion gearbox checked by a specialist workshop for bicycles A chain or belt that continues to rotate when the crank is stationary because the sprocket or belt sprocket and rear hub do not move ...

Page 11: ...tween each of the sub units At these points the pressure on the pedal must be momentarily released Î Î Always reduce the pressure on the pedal during downshifts 18 17 16 01 Î Î P1 18 When shifting up from 06 to 07 and from 12 to 13 always reduce the pressure on the pedal Î Î P1 12 When shifting up from 04 to 05 and from 08 to 09 always reduce the pressure on the pedal Î Î P1 9XR P1 9CR When shifti...

Page 12: ...rial damage by penetration of water Never use a pressure cleaner or steam cleaner to clean your bicycle the seals in the bicycle components cannot withstand this pressure Be careful even if you use an ordinary hose Never direct a spray of water directly at the areas of a seal fig 5 5 3mm 6 Irreparable damage to the gearbox housing or leakage Never tighten or loosen gearbox housing screws fig 6 Gea...

Page 13: ...s move smoothly and inspect for wear exces sive play loud running noises replace pulleys if necessary see Exchanging pulleys Pinion chain tensioner page 26 Î Î Check for wear on shifting cables shifting cable outer sleeves chain belt chain ring and sprocket or belt sprockets renew if necessary Î Î Check shifting cables for tension and freedom of movement adjust or renew if necessary see Adjusting ...

Page 14: ...creased Force required is increased or Î Î Screw in both adjusting screws revolution clockwise Cable tension is reduced Play on the rotary shifter is increased the shifting operation is less immediate Synchronising rotary shifter position Î Î Shift rotary shifter clockwise 01 02 03 to the stop towards the last position 18 or 12 or 09 Î Î Check that the symbol for the last position 18 or 12 or 09 i...

Page 15: ...8903 enables you to extract used gearbox oil from the gearbox quickly and cleanly Î Î Unscrew the housing screws 1 of the cable box cover 2 Î Î Remove cable box cover 3 N m 27 lbf in max 3mm 9 3 Î Î Unscrew the screw plug 3 in the filler opening Î Î Have a drainage tray ready Î Î Place bicycle on its side Î Î Drain used oil completely from the filler opening into the drainage tray Î Î Place the bi...

Page 16: ...th the brake lever blade In the event of a fall it is advantageous if the brake lever blade can twist This reduces the danger of irreparable damage including the handlebar Tighten the clamp screws of the brake lever blade just tight enough so it cannot be twisted by hand You will only need the spacer ring 2 if you are using a handlebar grip which has a tendency for touching the rotary shifter Î Î ...

Page 17: ...ing installation of the shifting cables you will need to move the sun gear of your Pinion gearbox so it is a good idea if the right crank and chain ring are fitted This makes it much easier for you to brace the selector shaft Î Î Unscrew housing screw 2 of the rotary shifter cover 3 Î Î Unhook rotary shifter cover at top and remove 0 4 N m 4 lbf in max 3 5mm 11 0 4 N m 4 lbf in max 1 5mm 12 4 The ...

Page 18: ... shifting cables from the cable pulley Î Î Thoroughly clean the cable pulley Î Î Thoroughly clean the cable box interior Î Î Thoroughly clean planetary gears and sun gear and grease them liberally Î Î Lightly grease sliding surface 9 of the cable pulley 14 Î Î Unscrew the housing screws 6 of the cable box cover 7 Î Î Remove cable box cover 9 ...

Page 19: ...ICK CLICK STOPP 10 Î Î Hold crank and chain ring in position Î Î Rotate sun gear 10 clockwise to the stop with a 3mm Allen wrench 1st gear is engaged 15 Î Î Insert new shifting cables through the holes in the cable pulley 16 ...

Page 20: ...les taut 17 Correctly wound up shifting cables will not cross over one another at any point Î Î Wind left shifting cable output 1 onto cable pulley 1 turns Î Î Wind right shifting cable output 2 onto cable pulley turn Î Î Hold the shifting cables with the cable pulley with 1 hand so the shifting cables cannot unwind ...

Page 21: ...both shifting cables are positioned correctly in the cable pulley guides fig 17 Î Î Keep the shifting cables taut 11 20 The shifting cables have a tendency to come unspliced on outer sleeve end caps made from metal Use outer sleeve end caps made from plastic Ø 5 8mm Î Î Insert the left shifting cable output 1 through the shifting cable outer sleeve Î Î Insert the right shifting cable output 2 thro...

Page 22: ...utter Pull the cable clamp out of its seat somewhat Then it will be easier to cut off the end of the shifting cable Following that make sure that the cable clamp is once again located in its seat up to the stop 15 12 13 14 0 4 N m 4 lbf in max 1 5mm 22 19 Î Î P1 18 Rotate rotary shifter clockwise 01 02 03 18 to position18 or Î Î P1 12 Rotate rotary shifter clockwise 01 02 03 12 to position12 or Î ...

Page 23: ... complete 0 4 N m 4 lbf in max 3 5mm 23 Î Î Pull bit 1 out of the rotary shifter cover if necessary and insert it into its seat inside the rotary shifter Î Î Hook rotary shifter cover 3 in at top and put on Î Î Tighten housing screw 2 with a tightening torque of 0 4 N m 4lbf in Î Î Test shifting function if necessary adjust cable tension with the adjusting screws see Adjusting shifting page 14 1 3...

Page 24: ... position that you select but also cannot contact the chain stay or tyre of your bicycle at any position Î Î Remove chain Î Î Remove crank and chain ring see Replacing chain ring page 26 Î Î Tighten retaining screws 1 with a tightening torque of 4 N m 35lbf in Î Î Install crank and chain ring see Replacing chain ring page 26 Î Î Position chain and guide it through the tension mechanism fig 26 Î Î ...

Page 25: ...ff the chain ring and sprocket Î Î Disconnect the spring leg 1 at the tension mechanism 2 Î Î Rotate the tension mechanism forward Î Î The screw 3 of the spring shaft is accessible 4N m 35 lbf in max 28 1 5 6 4N m 35 lbf in max 27 1 2 2 3 3 Î Î Unscrew the screw 3 of the spring shaft 4 Î Î Pull the spring shaft out of the baseplate 6 Î Î Move the spring end pin 5 counterclockwise The chain tension...

Page 26: ...nd chain always wear on opposite sides during use This means that the drive might stop working without problems chain disengages more noise if only one of these parts is replaced We recommend always replacing all these parts if one needs replacing Î Î Unscrew central crank screw 1 Î Î Slacken both crank clamp screws 2 Î Î Pull the crank from the input shaft 10N m 89lbf in max 10mm 6N m 53lbf in ma...

Page 27: ...ontact surfaces on the gearbox side and the chain ring 6 or spider 7 disc 8 and lock ring 3 are clean and free from old grease Î Î Lightly grease the toothing 5 Î Î Put on the chain ring or spider with chain ring fitted Î Î Lightly grease the contact areas of the disc 8 Î Î Insert the disc 8 in the chain ring or spider Î Î Lightly grease the contact area and thread of the lock ring 3 Î Î Screw in ...

Page 28: ...rank and push it manually on the input shaft to the stop if necessary carefully spread it with a wide screwdriver do not use any impact tools hammer etc Î Î Screw in central crank screw 1 and tighten with a tightening torque of 10 N m 89lbf in The crank can now be moved by another 1 2mm on the input shaft this is normal and no reason for concern Incorrectly mounted drive can block and cause an acc...

Page 29: ...acturer s instructions The basic rule for the length of a bicycle chain or toothed belt is as short as possible and as long as necessary The function and adjustment range of your tensioning system and the complete suspension of the rear triangle must not be impaired under any circumstances Accelerated wear of the complete drive because of excessively high tension For direct tension horizontal drop...

Page 30: ...ively allowed to be moved in a specialist workshop authorised by Pinion or by Pinion itself 3mm 35 Incorrect installation may distort and damage the gearbox Make sure that all 4 key sleeves 1 fig 36 37 are installed flat in their seats in the gearbox housing if necessary press in with a parallel pressing tool e g screw clamp suitable clamp etc fig 36 Follow the sequence and tightening torque fig 3...

Page 31: ... gearbox is complete 1 3 6 3mm T30 5 4 2 1 38 Removing gearbox www pinion eu Slacken shifting cable at the rotary shifter see Installing or replacing shifting cables page 17 Danger of injury if the gearbox drops down approx 2 7kg 6lb weight Get a helper to secure the gearbox during removal Î Î Initially only loosen the 2 middle retaining screws Î Î Unscrew the 4 upper and lower retaining screws Î ...

Page 32: ...Installing cranks chain ring spider www pinion eu Removing cranks chain ring spider www pinion eu Installing Pinion chain tensioner www pinion eu Removing Pinion chain tensioner www pinion eu Oil change P line Overview of dealers You can view all Pinion dealers at https pinion eu en dealer overview or by scanning the QR code Technical support If you have any questions about the technology function...

Page 33: ...ing the gearbox modifications etc is not included We also do not accept liability for immediate or consequential damages arising from negligence In case of damage first contact the dealer from which you purchased your Pinion product The dealer will contact the bicycle manufacturer distributor or us directly to discuss the procedure on your behalf Do not return a defective Pinion product directly t...

Page 34: ......

Page 35: ...ve oil changes performed by a specialist work shop but they must be done proficiently so as to avoid the possibility of claims on the grounds of liability for material defects Gearbox serial no Purchase date Oil change Date dealer stamp Oil change Date dealer stamp 1 7 2 8 3 9 4 10 5 11 6 12 Ölwechseldaten Oil change data ...

Page 36: ...made in germany Pinion GmbH I Heerweg 15 A I 73770 Denkendorf I info pinion eu ...

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