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PSEN cs6.2p

Operating Manual PSEN cs6.2p
1003430-EN-06

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Vertical offset when aligning to the semicircle marking

Alignment 3: Actuator PSEN cs6.1 aligned to the semicircle marking on the
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Summary of Contents for PSEN cs6.2p

Page 1: ...PSEN cs6 2p Operating Manual 1003430 EN 06 PSEN sensor technology ...

Page 2: ...enta tion will be gratefully received Source code from third party manufacturers or open source software has been used for some components The relevant licence information is available on the Internet on the Pilz homepage Pilz PIT PMI PNOZ Primo PSEN PSS PVIS SafetyBUS p SafetyEYE SafetyNET p the spirit of safety are registered and protected trademarks of Pilz GmbH Co KG in some countries SD means...

Page 3: ...escription 9 Basic function 9 Block diagram 10 Safety Device Diagnostics 10 Operating distances 11 Lateral and vertical offset 13 Wiring 19 Important information 19 Connection to evaluation devices 21 Single connection 21 Series connection 23 Connection to Pilz evaluation devices 26 Teaching in the actuator 27 Installation 27 General 27 Safety switch 29 Actuator 6 1 30 Actuator 6 1 low profile 30 ...

Page 4: ...l details safety switch 39 Technical details actuator 43 Classification according to ZVEI CB24I 45 Safety characteristic data 46 Supplementary data 47 Radio approval 47 Order reference 47 Safety switch 47 Actuator 47 Complete systems 47 Accessories 48 EC declaration of conformity 49 ...

Page 5: ...ant is identified as follows DANGER This warning must be heeded It warns of a hazardous situation that poses an immediate threat of serious injury and death and indicates preventive measures that can be taken WARNING This warning must be heeded It warns of a hazardous situation that could lead to serious injury and death and indicates preventive measures that can be taken CAUTION This refers to a ...

Page 6: ...e used with one of the approved actuators The safety level PL e Cat 4 SIL CL 3 is only achieved if the safety outputs use 2 channel processing The following is deemed improper use in particular Any component technical or electrical modification to the product Use of the product outside the areas described in this manual Use of the product outside the technical details see Technical details 39 NOTI...

Page 7: ...l of a passive junction for example PSEN ix2 F4 code PSEN ix2 F8 code PDP67 F 4 code PSEN Y junction You will need to be conversant with the information in these documents in order to fully un derstand this operating manual Use of qualified personnel The products may only be assembled installed programmed commissioned operated maintained and decommissioned by competent persons A competent person i...

Page 8: ...us injury and death You should prevent any possibility of the interlocking device being manipulated through the use of a spare actuator Keep the substitute actuator in a safe place and protect it from unau thorised access If spare actuators are used these must be installed as described in Installation 27 If the original actuators are replaced with substitute actuators the ori ginal actuators must ...

Page 9: ...ing the semicircle Function description Basic function The safety outputs may have a high or low signal depending on the position of the actuator and the signal status of the safety inputs Electrical states of the safety inputs and outputs when switch is ready for operation DEVICE LED is green Actuator in the re sponse range Safety input S11 Safety input S21 Safety out put 12 Safety out put 22 Sig...

Page 10: ...fety Device Diagnostics is an option that can be selected independently of the safety re lated wiring When using the Safety Device Diagnostics up to 16 sensors connected in series can be connected as a subscriber to a fieldbus module The communication of the sensors with the fieldbus module is automatically built up again with each new supply of the supply voltage As a result a sensor can be excha...

Page 11: ...ned is enabled Wiring in accordance with IP67 Various passive junctions can be used see Order references for accessories 48 to connect several sensors with only one cable from the field in the control cabinet Further information on Safety Device Diagnostics can be found in Additional documents that apply 7 Operating distances Actuator PSEN cs6 1 Actuator PSEN cs6 1 low profile glue or PSEN cs6 1 l...

Page 12: ...ce 19 mm So Typical operating distance 9 mm Sr Typical release distance 11 mm 6 Actuator PSEN cs6 1 low profile glue or PSEN cs6 1 low profile screw aligned to the semicircle marking on the switch Sao Assured operating distance 5 mm Sar Assured release distance 17 mm So Typical operating distance 8 mm Sr Typical release distance 10 mm On Off The switching distances of the actuators PSEN cs6 1 low ...

Page 13: ... 8 4 0 12 Alignment 1 Actuator PSEN cs6 1 low pro file glue or PSEN cs6 1 low profile screw aligned to the square marking on the switch Alignment 2 Actuator PSEN cs6 1 low pro file glue or PSEN cs6 1 low profile screw aligned to the triangle marking on the switch 0 12 0 12 0 12 12 2 1 3 5 4 4 7 6 Actuator PSEN cs6 1 low profile glue or PSEN cs6 1 low profile screw to triangle marking is not suitab...

Page 14: ...tuator PSEN cs6 1 low profile glue or PSEN cs6 1 low profile screw aligned to the semicircle marking on the switch 0 2 1 3 5 4 5 4 6 7 8 9 10 10 12 11 6 9 6 9 12 12 0 12 0 0 0 12 12 12 Legend 1 Hysteresis 2 Typical operating distance SO 3 Typical release distance Sr 4 Offset in mm distance of the middle of the actuator to the zero line in the grid 5 Operating distance in mm 6 Response range 7 Conn...

Page 15: ...ge of the safety switch to the limit of the response range position of the gate end stop 10 5 mm Vertical offset when aligning to the triangle or square marking Alignment 1 2 Actuator PSEN cs6 1 aligned to the triangle or square marking on the switch DEVICE INPUT SAFETY GATE 4 5 8 9 1 3 2 8 4 0 12 8 4 0 12 8 4 8 4 0 12 8 4 0 12 8 4 12 16 8 4 0 12 16 16 16 4 12 16 8 4 0 12 16 16 16 6 5 7 DEVICE INP...

Page 16: ...lue or PSEN cs6 1 low profile screw aligned to the square marking on the switch 0 12 0 12 0 12 12 2 1 3 5 4 7 6 8 Legend 1 Hysteresis 2 Typical operating distance SO 3 Typical release distance Sr 4 Offset in mm 5 Operating distance in mm 6 Response range 7 Status of LED 8 Square marking 9 Triangle marking ...

Page 17: ...3430 EN 06 17 Vertical offset when aligning to the semicircle marking Alignment 3 Actuator PSEN cs6 1 aligned to the semicircle marking on the switch 4 4 1 3 5 6 2 8 4 0 12 12 8 4 0 12 8 4 8 4 0 12 16 16 8 4 0 12 12 8 4 0 12 8 4 16 16 8 4 0 12 5 ...

Page 18: ... low profile glue or PSEN cs6 1 low profile screw aligned to the semicircle marking on the switch 0 0 12 12 12 0 12 12 0 0 0 12 2 1 3 5 4 5 4 6 12 12 Legend 1 Hysteresis 2 Typical operating distance SO 3 Typical release distance Sr 4 Offset in mm 5 Operating distance in mm 6 Response range ...

Page 19: ...o voltages over 60 VDC INFORMATION Only use safety relays with a 24 VDC supply voltage Safety relays with a wide range power supply or in AC device versions have internal potential isolation and are not suitable as evaluation devices The supply voltage to the safety switch must be protected with a 2 A to 4 A quick acting fuse Ensure the wiring and EMC requirements of EN 60204 1 are met When connec...

Page 20: ...ut channel 2 white 2 A1 24 VUB brown 3 12 Output channel1 green 4 22 Output channel2 yellow 5 Y32 Signal output diagnostic output grey 6 S11 Input channel 1 pink 7 A2 0 V UB blue 8 Y1 Diagnostics input red The wire colour also applies for the cable available from Pilz as an accessory NOTICE The inputs S11 and S21 may only be used for the series connection with Pilz sensors ...

Page 21: ...of Safety Device Diagnostics is described in the System Description Safety Device Diagnostics CAUTION Do not connect the signal output to 0 V If the signal output Y32 is connected to 0 V the safety switch may be dam aged as a result Connect the signal output Y32 to a consumer e g to the input on a control system or leave the signal output unconnected Also note the max current see Technical details...

Page 22: ...rating Manual PSEN cs6 2p 1003430 EN 06 22 Connection diagram single connection with SDD S21 S11 24 V 0 V A1 A2 12 22 I2 FS I1 FS FS Failsafe A1 A2 Y1 Y32 Rx Tx Actuator Safety switch Evaluation device Fieldbus module ...

Page 23: ...g SIL CL 3 the required performance level e g PL e Cat 4 the maximum delay or risk time permitted by the application Ensure there is sufficient supply voltage taking inrush currents and fusing into considera tion CAUTION Extension of delay on de energisation When several n devices are connected in series the delay on de ener gisation time adds with the number of interconnected safety switches The ...

Page 24: ...p Operating Manual PSEN cs6 2p 1003430 EN 06 24 Connection diagram series connection without SDD FS Failsafe Actuator Actuator Actuator Controller Safety switch 1 Safety switch 2 Safety switch n Evaluation device ...

Page 25: ... diagram series connection with SDD S11 S21 24 V 0 V A1 A2 12 22 I1 FS I2 FS FS Failsafe ST Standard S11 S21 S11 S21 12 22 12 22 A1 A2 A1 A2 Y1 Y1 Y1 Y32 Y32 Y32 Tx Rx Safety switch Safety switch Safety switch Actuator Actuator Actuator Fieldbus module Evaluation device ...

Page 26: ...ch type 3 PSS for safety gate monitoring with standard function block SB064 SB066 or FS_Safety Gate The correct connection to the respective evaluation device is described in the operating manual for the evaluation device Make sure that the connection is made in accordance with the specifications in the operating manual for the selected evaluation device The connections to two evaluation devices a...

Page 27: ...ught Installation General CAUTION Potential loss of safety function due to changed device properties The unit s properties may be affected if installed in an environment contain ing electrically or magnetically conductive material Please check the operating distances and the assured release dis tance The safety switch and actuator should be installed opposite each other in parallel Make sure that ...

Page 28: ...cessive force on the individual strands Make sure that the bend protection is not damaged Such damage can cause the whole product to fail For simpler installation the mounting brackets see Order reference for Accessories 48 can be used WARNING Loss of safety function due to non permitted enlargement of the as sured release distance when using both switching lobes aligned at semicircle marking Depe...

Page 29: ...z logo 11 Distance from the front edge of the safety switch to the limit of the response range position of the gate end stop 15 9 mm 12 Distance from the rear edge of the safety switch to the limit of the response range position of the gate end stop 10 5 mm Safety switch Safety switches should only be secured using M4 screws with a flat head e g M4 cheese head or pan head screws Procedure 1 Provid...

Page 30: ...egarded as equivalent to using permanent fastenings in ac cordance with EN ISO 14119 By removing the actuator the actuator will be destroyed The actuator s adhesive force on the materials aluminium stainless steel polycarbonate and glass was checked For deviating surface materials check the adhesive force on the surface After a cure time of 24 hours 90 of the final adhesive force are achieved The ...

Page 31: ... aid for low profile actuator 2 low profile actuator 5 Remove the protective foil from the adhesive foil of the actuator Do not touch the adhesive foil after removing the protective foil 6 Close the safety gate carefully and then press the actuator to the adhesive position 7 Press on the actuator for at least 3 seconds with approx 50 N After this time an adhesive force of approx 50 is achieved The...

Page 32: ...sing a screw mad from metal the operating distance change please note the Warning 27 5 Then press the actuator firmly to the gluing position 6 Press on the actuator for at least 3 seconds with approx 50 N After this time an adhesive force of approx 50 is achieved The full adhesive force is achieved after 72 hours at an ambient temperature of at least 20 C 7 Check the adhesive force of the glue aft...

Page 33: ...ual PSEN cs6 2p 1003430 EN 06 33 4 4 3 2 1 1 4 4 3 2 1 1 Legend 1 4 seals for actuators 2 Unused seals 3 2 seals for actuators 4 2 seals for switches 2 seals unused 4 1 3 2 Fig Applying the screw covers 1 and 3 on the actuator ...

Page 34: ...e of the safety switch see diagram 4 Use in operating heights higher than 2000 m above sea level When using the PSEN cs6 2p note the reduced max ambient temperature of 60 C at a height of 2000 m to 4000 m Adjustment The stated operating distances see Technical details 39 only apply when the safety switch and actuator are installed facing each other in parallel Operating distances may deviate if ot...

Page 35: ...ions may only be checked by qualified personnel Status indicators Legend LED off LED on LED flashes 500 ms on 500 ms off LED flashes quickly 50 ms on 950 ms off Normal mode LED status Switch status Device Green Ready for operation Safety Gate yellow Actuator is within the response range Off Actuator is outside the response range Input yellow Both safety inputs are high Off Both safety inputs are l...

Page 36: ... to the Tech nical details 39 Yellow Display not definitive Display not definitive Supply voltage is at the limit of the toler ance range Ensure the voltage supply corresponds to the Tech nical details 39 Red Display of last status Display of last status Outputs in fault con dition Check the outputs and switch the voltage off and then on again Green Yellow Display not definitive Wrong actuator Onl...

Page 37: ...2p 1003430 EN 06 37 Dimensions in mm Safety switch 1 2 90 26 4 7 5 DEVICE SAFETY GATE INPUT 22 7 4 7 6 3 4 4 97 6 13 Actuator 18 22 2 7 5 4 5 4 8 3 8 3 37 22 13 9 4 5 5 Legend 1 Square marking 2 Triangle marking 3 LEDs 4 Semicircle marking ...

Page 38: ...PSEN cs6 2p Operating Manual PSEN cs6 2p 1003430 EN 06 38 Actuator PSEN cs6 1 low profile glue Ø 18 3 8 3 65 Actuator PSEN cs6 1 low profile screw Ø 18 Ø 3 1 1 65 90 3 8 3 65 ...

Page 39: ...power supply DC 1 W Max switching frequency 3 Hz Max cable capacitance at the safety outputs No load PNOZ with relay contacts 40 nF PNOZmulti PNOZelog PSS 40 nF Max inrush current impulse Current pulse A1 0 5 A No load current 25 mA Inputs Number 2 Voltage at inputs 24 V DC Input current range 1 6 3 mA Semiconductor outputs OSSD safety outputs 2 Signal outputs 1 Switching current per output 100 mA...

Page 40: ... Temperature range 25 70 C Max at max operating height 60 C Max at max operating height 2000 m 70 C Storage temperature In accordance with the standard EN 60068 2 1 2 Temperature range 40 85 C Climatic suitability In accordance with the standard EN 60068 2 30 Humidity 93 r h at 40 C Max operating height above sea level 4000 m EMC EN 60947 5 3 Vibration In accordance with the standard EN 60947 5 2 ...

Page 41: ... changes 0 02mm C Operating distances when the actuator ap proaches square marking Actuator 1 Type PSEN cs6 1 Assured operating distance Sao 8 mm Assured release distance Sar 20 mm Typical operating distance So 11 mm Typical release distance Sr 14 mm Typical hysteresis 2 mm Actuator 2 Type PSEN cs6 1 low profile glue Assured operating distance Sao 5 mm Assured release distance Sar 20 mm Typical op...

Page 42: ... cs6 1 low profile glue Assured operating distance Sao 5 mm Assured release distance Sar 17 mm Typical operating distance So 8 mm Typical release distance Sr 10 mm Typical hysteresis 2 mm Actuator 3 Type PSEN cs6 1 low profile screw Assured operating distance Sao 5 mm Assured release distance Sar 17 mm Typical operating distance So 8 mm Typical release distance Sr 10 mm Typical hysteresis 2 mm Mec...

Page 43: ...e 25 70 C Max at max operating height 60 C Max at max operating height 2000 m 70 C Storage temperature In accordance with the standard EN 60068 2 1 2 Temperature range 40 85 C Climatic suitability In accordance with the standard EN 60068 2 30 Humidity 93 r h at 40 C Max operating height above sea level 4000 m EMC EN 60947 5 3 Vibration In accordance with the standard EN 60947 5 2 Frequency 10 55 H...

Page 44: ... at max operating height 60 C 60 C Max at max operating height 2000 m 70 C 70 C Storage temperature In accordance with the standard EN 60068 2 1 2 EN 60068 2 1 2 Temperature range 40 85 C 40 85 C Climatic suitability In accordance with the standard EN 60068 2 30 EN 60068 2 30 Humidity 93 r h at 40 C 93 r h at 40 C Max operating height above sea level 4000 m 4000 m EMC EN 60947 5 3 EN 60947 5 3 Vib...

Page 45: ... with it The classification is described in the ZVEI posi tion paper Classification of Binary 24 V Interfaces Functional Safety aspects covered by dynamic testing Input Interfaces Drain Class C2 Source Class C2 C3 Drain parameters Test pulse duration safety outputs 450 µs Min test pulse interval 1 25 ms Min input resistance 9 9 kOhm Max capacitive load 1 nF Single pole output Interfaces Source Int...

Page 46: ...ta The SIL CL value in accordance with EN 62061 corresponds to the SIL value in accord ance with EN 61508 TM is the maximum mission time in accordance with EN ISO 13849 1 The value also ap plies as the retest interval in accordance with EN 61508 6 and IEC 61511 and as the proof test interval and mission time in accordance with EN 62061 All the units used within a safety function must be considered...

Page 47: ...struction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Le présent produit est conforme aux CNR d Industrie Canada applicables aux appareils radio exempts de licence L exploitation est autorisée aux deux con...

Page 48: ...ble Product type Connection 1 Connection 2 Length Order no PSEN cable M8 8sf 2m Straight M8 8 pin socket Open cable 2 m 533 150 PSEN cable M8 8sf 5m 5 m 533 151 PSEN cable M8 8sf 10m 10 m 533 152 PSEN cable M8 8af 10m Angled M8 8 pin socket 10 m 533 162 PSEN cable M8 8sf 20m Straight M8 8 pin socket 20 m 533 153 PSEN cable M8 8sf 30m 30 m 533 154 PSEN cable M8 8sf M8 sm Straight M8 8 pin pin Strai...

Page 49: ...ax 8 PSEN safety sensors Spring loaded terminal 535 112 SDD ES ETH Fieldbus module Modbus TCP for Safety Device Dia gnostics Spring loaded terminal 540 130 SDD ES Profibus Fieldbus module Profibus for Safety Device Dia gnostics Spring loaded terminal 540 132 SDD ES Profinet Fieldbus module for Safety Device Diagnostics Spring loaded terminal 540 138 EC declaration of conformity This product these ...

Page 50: ...g energy efficient products and environmentally friendly solutions We are represented internationally Please refer to our homepage www pilz com for further details or contact our headquarters Headquarters Pilz GmbH Co KG Felix Wankel Straße 2 73760 Ostfildern Germany Telephone 49 711 3409 0 Telefax 49 711 3409 133 E Mail info pilz com Internet www pilz com CECE CHRE CMSE InduraNET p Leansafe Maste...

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