Pilz PMCprimo Drive2 Installation Manual Download Page 34

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8 Installation

Installation manual PMCprimo Drive2

Page

8.2 Assembly

Material: 2 or 4 hexagon socket screws to DIN 912, M5

Tool required: 4 mm Allen key

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Summary of Contents for PMCprimo Drive2

Page 1: ...service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE IN...

Page 2: ...Motion Control PMC Installation Manual Item No 21 486 02 PMCprimo Drive2 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 3: ...document at any time The examples given serve only as illustrations No guarantee is given for their suitability in particular applications Although the utmost care has been taken in the production of...

Page 4: ...5 7 5 Connection to different mains supply networks 16 7 6 Block diagram part 1 17 7 7 Block diagram part 2 18 7 8 Components of a servo system 19 7 9 Technical data 20 7 9 1 External fusing 21 7 9 2...

Page 5: ...55 9 5 4 Application example 55 9 6 RS232 interface PC interface X6 56 9 6 1 General 56 9 6 2 Pin assignment of the null modem cable 57 9 7 Digital signals 59 9 7 1 Digital inputs I1 1 I1 8 X10 59 9 7...

Page 6: ...10 5 2 Error messages amplifier 83 10 6 Warnings 84 10 7 Status messages 85 10 7 1 Status messages PMCprimo 85 10 7 2 Status messages drive 85 11 Appendix 86 11 1 Notes on EMC problems 86 11 1 1 Cabl...

Page 7: ...3 Type key Page 6 Installation manual PMCprimo Drive2 3 Type key Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 8: ...ive2 on a conductive surface Do not open the units Keep all covers and switchgear cabinet doors closed during operation Otherwise there are deadly hazards with the possibility of severe danger to heal...

Page 9: ...the domestic range industrial range EN 61000 6 3 or EN 61000 6 4 noise emission within the domestic range industrial range The manufacturer of the machine or plant is responsible for ensuring that the...

Page 10: ...ndard is determined by an independent UL cUL fire inspector through the type testing and regular check ups Apart from the notes on installation and safety in the documentation the customer does not ha...

Page 11: ...RES Revolver PLC Programmable logic controller SRAM Static RAM SSI Synchronous serial interface TN TT Netz Mains standard DIN 57100 T310 UL Underwriter Laboratories V AC AC voltage V DC DC voltage VDE...

Page 12: ...nnected directly to symmetrically earthed grounded three phase industrial mains supply networks TN system TT system with earthed grounded neutral point not more than 5000 rms symmetrical amperes 480 V...

Page 13: ...le 310 16 of the NEC 60 C or 75 C column for AWG size We only guarantee the conformance of the servo amplifiers with the standards for industrial areas if the components motors cables amplifiers etc a...

Page 14: ...or PMCtendo AC1 or PMCtendo AC2 Motor cable pre assembled or both motor connectors separately with motor cable as cut off length Feedback cable pre assembled or both feedback connectors separately wit...

Page 15: ...Interface CAN Bus with 500 kBit s or 1 MBit s CANopen linking up to 60 PMCprimo motion control systems Modbus interface devices like panels Option Profibus DP small easy communication with SoftPLC Op...

Page 16: ...ply e g for commissioning or setting up is possible 7 4 3 8 Power input filter Interference suppression filter for the supply input to Class A is integrated Interference suppression filter for the 24V...

Page 17: ...you ll find all possible connection variations to different mains supply networks An isolating transformer is always required for 400 480V mains networks without earth ground and for networks with as...

Page 18: ...7 General Installation manual PMCprimo Drive2 Page 17 7 6 Block diagram part 1 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 19: ...7 General Page 18 Installation manual PMCprimo Drive2 7 7 Block diagram part 2 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 20: ...7 General Installation manual PMCprimo Drive2 Page 19 7 8 Components of a servo system Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 21: ...fusing external fusing page 21 Auxiliary supply 24V internal 3 15 AT Regen resistor internal electronic Inputs Analog inputs X3 resolution 14bit AI1 and 12bit AI2 V 10 Common mode voltage max V 10 In...

Page 22: ...Fusible cutouts or similay PMCprimo Drive2 01 03 PMCprimo Drive2 06 10 PMCprimo Drive2 14 20 AC supply FN1 2 3 6 AT 10 AT 20 AT 24V supply FH1 2 max 16 AF Regen resistor FB1 2 4 AF 6 AF 6 AF 7 9 2 Pe...

Page 23: ...otor choke MD400 Resolver thermostat motor 8x0 25 mm twisted pairs shielded max 100m capacitance 120pF m HIPERFACE Encoder thermostat motor 10x0 14 mm twisted pairs shielded max 100m capacitance 120pF...

Page 24: ...lated The potential isolation is shown in the block diagram S 17 18 7 11 Control for motor holding brake A 24V max 2A holding brake in the motor can be controlled directly by the PMCprimo Drive2 This...

Page 25: ...and fall fbrL times of the holding brake which is built into the motors are different for the various types of motor see motor manual A description of the interface can be found on page 49 A safe for...

Page 26: ...lifiers even with different current ratings can be operated off a common DC link if they have a common supply voltage This is achieved by an automatic adjustment of the regen thresholds which vary bec...

Page 27: ...op functions are defined in EN 60204 VDE 0113 Para 9 2 2 9 2 5 3 There are three categories of stop functions Category 0 Shut down by immediately switching off the supply of energy to the drive machin...

Page 28: ...angeover switch contactor e g Siemens 3RT1516 1BB40 and shortcircuited by resistors connected in a star configuration 7 13 2 2 Category 1 If hazardous conditions can result from an emergency stop swit...

Page 29: ...nality and the personnel safety when using the circuit recommendations in this documentation have been approved by the trade liability association 7 14 2 Prescribed use The AS restart lock is exclusiv...

Page 30: ...ed then the monitoring contact is open and the PMCprimo Drive2 is ready for operation If the drive is electronically braked the PMCprimo Drive2 is disabled and the motor holding brake is on then the s...

Page 31: ...7 General Page 30 Installation manual PMCprimo Drive2 7 14 4 Block diagram 7 14 5 Signal diagram Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 32: ...owing application example describes the function of the AS option A PLC is controlling the function 1 The PLC sets the signal activate AS with a digital output to a digital input of the PMCprimo Drive...

Page 33: ...t 20 cm This improves the interference immunity required by EMC regulations If a motor power cable is used which includes cores for brake control the brake control cores must be separately shielded Ea...

Page 34: ...ation manual PMCprimo Drive2 Page 33 8 2 Assembly Material 2 or 4 hexagon socket screws to DIN 912 M5 Tool required 4 mm Allen key Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SO...

Page 35: ...8 Installation Page 34 Installation manual PMCprimo Drive2 8 3 Dimensions Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 36: ...ed on for the first time during commissioning Note The ground symbol which you will find in all the wiring diagrams indicates that you must take care to provide an electrically conductive connection w...

Page 37: ...e controls Route power leads and control cables separately Wire the BTB RTO contact in series into the safety loop of the installation Connect the digital control inputs to the PMCprimo Drive2 Connect...

Page 38: ...8 Installation Installation manual PMCprimo Drive2 Page 37 8 4 1 Connection diagram PMCprimo Drive2 part 1 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 39: ...8 Installation Page 38 Installation manual PMCprimo Drive2 8 4 2 Connection diagram PMCprimo Drive2 part 2 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 40: ...8 Installation Installation manual PMCprimo Drive2 Page 39 8 4 3 Pin assignments overview Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 41: ...8 Installation Page 40 Installation manual PMCprimo Drive2 8 4 4 Pin assignments details Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 42: ...dbus and Profibus the same time For usage an adapter cable is needed RJ 45 RJ 45 Signal Modbus Signal Profibus D Sub9 1 GND DP GND 5 2 9 3 4 4 RxD DP 8 5 RxD DP 3 6 TxD 7 7 TxD 2 8 5V 100mA 6 1 Note A...

Page 43: ...quired length Secure the cores with a cable tie Remove the outer covering of the cable over a length of about 30mm without damaging the shielding braid Pull a cable tie through the slot in the shieldi...

Page 44: ...while switching on the 24 V power supply Then this parameters can be set with the menu The operating mode 0 Standalone 2 Node and 3 Host Node When changing the operate mode between 2 and 3 then the ap...

Page 45: ...uence it is determined if a new drive is in the cabinet This can be done for example with reading the serial number of the drive Example AS AUTOSTART ES AUTOSTART CH0 1 SER1 SERIALNO IF SER1 SER1ACTUA...

Page 46: ...ation of the connectors and terminals can be seen on page 39 9 1 Power supply 9 1 1 Mains supply X0 Direct to earthed 3 supply 230V 10 480V 10 50 60 Hz integrated filter Fusing e g fusible cut outs pr...

Page 47: ...rically isolated external 24V DC supply e g with insulating transformer Required current rating page 20 Integrated EMC filter for the 24V auxiliary supply See important notes to commissioning page 78...

Page 48: ...lectrically isolated external 24V DC supply e g with insulating transformer You can take 24 V from terminal X4 Required current rating page 20 See important notes to commissioning page 78 Artisan Tech...

Page 49: ...Master encoder supply X10 Common power supply for all connected encoders Voltage range See encoder datasheet Reference ground is EGND External fusing provided by the user Artisan Technology Group Qual...

Page 50: ...connected in parallel A patented circuit distributes the regen power among all the amplifiers connected to the same DC link circuit 9 2 Motor connection with brake X9 9 2 1 Lead length 25m Artisan Tec...

Page 51: ...PMCprimo Drive2 9 2 2 Lead length 25m For lead lengths above 25m the choke box MD400 must be wired into the motor lead close to the PMCprimo Drive2 Artisan Technology Group Quality Instrumentation Gu...

Page 52: ...nual PMCprimo Drive2 Page 51 9 3 External regen resistor X8 Remove the plug in link between the terminals X8 Pin 1 RB and X8 Pin 2 Rbint Artisan Technology Group Quality Instrumentation Guaranteed 888...

Page 53: ...built in as a standard It is possible to connect 2 36 pole resolvers to the PMCprimo Drive2 If lead lengths of more than 100m are planned please contact our application department The thermostat cont...

Page 54: ...Cprimo Drive2 as a feedback device for drive tasks which require highly precise positioning or extremely smooth running If lead lengths of more than 50m are planned please consult our applications dep...

Page 55: ...encoder compatible pulses are generated from this information You can change the resolution with the parameter Resolution s setup software PDRIVE window Encoder Resolution encoder Feddback system 256...

Page 56: ...bit multiturn information is output on the SUB D Connector X5 The signal sequence can be output in Gray code standard or in binary code Parameter SSI Code window Encoder in PDRIVE A serial signal is r...

Page 57: ...PMCprimo Motion Control Tools on the supplied CD ROM Connect the PC interface X6 of the servo amplifier via a normal commercial 3 core null modem cable to a serial interface on the PC You can select t...

Page 58: ...ew Looking at the face of the built in SUB D connectors this corresponds to the solder side of the SUB D sockets on the cable Caution Do not connect more cores than shown X6 Pin 2 3 5 The interface ma...

Page 59: ...parity XOn XOff Software Handshake With the command BD the communication rate can be changed see PMCprimo programming manual Set these parameters with PTerm see PTerm programming manual After clickin...

Page 60: ...gh optocouplers Reference ground is EGND terminal X10 Pin 2 Logic is PLC compatible H level 11 24V 10 mA L level 0 V 11 V 0 mA The inputs I1 1 to I1 4 are fast inputs 1 us for e g product referencing...

Page 61: ...I2 1 I2 4 X3 All digital inputs are electrically isolated through optocouplers Reference ground is DGND terminal X3 Pin 18 Logic is PLC compatible H level 12 30V 7mA L level 0 7V 0 mA Artisan Technol...

Page 62: ...nput 24V active high In the inhibited state low signal the motor which is attached does not have any torque Reference ground is digital GND DGND terminal X3 Pin 18 Logic is PLC compatible H level 12 3...

Page 63: ...outputs O1 1 O1 8 X10 Reference ground is EGND terminal X10 Pin 3 All digital outputs are electrically isolated and shortcircuit protected high side outputs 24V 0 1 A each output Artisan Technology Gr...

Page 64: ...or outputs 24V 10 mA each output The both digital outputs DIGITAL OUT 1 2 can not be used with the PMCprimo programming language But you can select with PDrive screen window I O Digital a predefined o...

Page 65: ...lled by a floating relay contact The contact is closed when the servo amplifier is ready for operation the signal is not influenced by the enable signal the I t limit or the regen threshold Faults wit...

Page 66: ...alog signals 9 8 1 Analog outputs AO2 and AO3 X3 Reference ground is AGND Terminal X3 Pin1 and X3 Pin10 Output resistance 2 2 k Output voltage range 10 V Resolution 10 Bit Artisan Technology Group Qua...

Page 67: ...inputs AI1 and AI2 are internal additionally mapped on the digital inputs E2 5 and E2 6 If the value of the applied voltage is beyond 7 5 V it will be regarded as HIGH Signal By this means there are...

Page 68: ...t s Additional safety signals provide fault detection Much more details about connection systems via CAN are included in the manual PMCprimo CAN network The manual is part of the enclosed CD ROM PMCpr...

Page 69: ...d Pin 4 is necessary 9 9 5 Speciality last node The last node needs a jumper bridge 0 at CAN 1B between Pin 4 and Pin 9 You can order pre assembled cables with the following Art No Position Art No CAN...

Page 70: ...rence inputs page 59 This is useful for product referencing For further details see PMCprimo programming manual A master encoder is normally connected at the encoder input of channel 2 But with the FC...

Page 71: ...of inputs and outputs with a CAN I O module CANopen encoders or a CANopen panel can be included also Pin Description 2 CAN L 3 CAN GND 7 CAN H Note The termination 120 for CAN 2 is activated with a DI...

Page 72: ...ctrostatic discharge ESDS electrostatic sensitive devices Motion control units contain electrostatic sensitive devices which will be damaged by electrostatic discharge Therefore servicing shall only b...

Page 73: ...Index Quadrature encoder x1 x2 and x4 Maximum input frequency 1 MHz Minimum track width Z track 200 ns Maximum voltage range ref to EGND 5 V DC The maximum input frequency is 2 5 MHz this means 10 mil...

Page 74: ...Reference ground is EGND terminal X10 Pin 2 Number of bits 13 32 Format Binary or Gray Clock frequency SSI Clock 100 kHz or 300 kHz set with command FS Maximum voltage range ref to EGND 5 V DC Artisan...

Page 75: ...the MODBUS is out of service In Standalone mode see PMCprimo programming manual at every control a panel can be connected In networked systems CAN the panel has to be connected to the host system Onl...

Page 76: ...ts 16 Bit 2 Bytes 1 Word signed Range 32768 to 32767 Hex 0x8000 to 0x7FFF Bus variables can be defined as trigger variables so a program can be executed when the variable is updated 9 11 5 Example Pro...

Page 77: ...o IN OUT 32 Byte 16 word The GSD file is named HSM_1810 gsd Example Profibus DP Master simulator After starting the Profibus communication the bus variables can be set or read Example Setting the bus...

Page 78: ...1 E3 8 E4 1 E4 8 Virtual outputs O2 1 O2 8 O3 1 O3 8 O4 1 O4 8 The virtual inputs an outputs are connected internal together as shown below Outputs O2 x to input E3 x Outputs O3 x to input E3 x Output...

Page 79: ...rges with dangerous levels up to 300 seconds after switching off the supply power Heat sinks and front panels of the amplifier can reach a temperature of up to 80 C in operation Check measure the heat...

Page 80: ...ive2 Motor pole no must match the motor see motor manual Feedback must match the feedback unit in the motor IRMS maximum is the motor standstill curent I0 on nameplate IPEAK maximum is 4 x motor stand...

Page 81: ...rive since there is a continuous online connection to the drive With the tool PSCOPE you can easily watch the drive s current the speed and the position error Sets of data can be stored on data media...

Page 82: ...ll parameters and the possibilities for optimizing the control loop characteristics can be found in the software manual PDrive 10 4 Programming of the PMCprimo Drive2 All programming of the PMCprimo D...

Page 83: ...edback error cable break short circuit short to ground xF23 Undervoltage in DC link xF24 Motor temperature too high limit is set by manufacturer to145 C xF25 Aux voltage not OK xF26 Overspeed motor ru...

Page 84: ...rature F07 Internal aux volage not OK F08 Overspeed F09 EEprom checksum error F10 Flash Eprom checksum error F11 Brake F12 Motor phase missing F13 Internal temperature F14 Output stage F15 I2 t limit...

Page 85: ...the front panel by a coded warning number Number Meaning n01 I t threshold exceeded n02 preset regen power reached n04 response monitoring watchdog is active n05 supply phase missing n12 HIPFERFACE mo...

Page 86: ...ST 6 Initializing to reference position IN IB 7 Torque control mode AM XM 9 Waiting WA WB WI etc A Alignment move XM C Software clutch XM ST Example of a status message Channel 3 Executing a position...

Page 87: ...air act simultaneously as transmitting and receiving antennae The cables listed below must be screened Screen terminal clamps must be installed as close to the equipment as possible Cable Screening R...

Page 88: ...dangerous body currents Connect the PMCprimo Drive2 to the EMC ground by a short connection with a large surface area braided band to ensure low lead inductance Wire the PE connection for the individu...

Page 89: ...are battery backed RAM memory 8kB and a real time clock Note It is not possible to use the CAN 2 interface with a incremental or SSI encoder at the same time The configuration is made via jumpers see...

Page 90: ...2 TxD send data inverted 3 RxD receive data 6 RxD receive data inverted Note For direct connection of the Ethernet interface with a PC you must use a crossover cable The shown cable here is only for...

Page 91: ...ge in out length for Fieldbus 6 Change offset for Fieldbus 11 Change Fieldbus address 12 Change number of channels 13 Change time and date 14 Change RS 232 configuration 15 Change RS 422 configuration...

Page 92: ...mo Drive2 Page 91 Now you can establish an Ethernet connection After confirmation of the dialog with the Button you can start with the programming Artisan Technology Group Quality Instrumentation Guar...

Page 93: ...5 Change the battery observe polarity 6 Unconnect the 24 V 7 Reinstall the PMCprimo board and screw both M3 screws 8 Connect all connectors 9 Check The display BATT expires and shows the actual status...

Page 94: ...h highly insulating materials artificial fabrics plastic films etc Place the PMCprimo Drive2 on a conductive surface max stacking height 8 cartons storage temperature 25 to 55 o C max 20 C hr rate of...

Page 95: ...r shorten the braking time RAMP or with a higher power rating and adjust the regen power parameter use mains transformer message mains BTB RTO enable was applied although the supply voltage was not pr...

Page 96: ...of motor poles set up feedback correctly motor runs away overspeed motor phases swapped feedback set up incorrectly correct motor phase sequence set up correct offset angle motor oscillates gain too h...

Page 97: ...SI 73 Encoder emulations 54 ROD 54 SSI 55 Error messages primo 82 Error messages 82 F Fuse 21 G Grounding system 23 I Inputs analog 66 digital 59 60 ENABLE 61 virtual 77 Installation 32 important inst...

Page 98: ...ply X10 47 mains supply 45 master encoder 48 Prescribed use 11 Profibus bus variables 75 Profibus interface 75 PSCOPE 80 PTERM 81 82 R Regen circuit 25 Removing faults 94 RS232 parameter 58 S Safety i...

Page 99: ...21 486 02 2007 06 Printed in Germany Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 100: ...service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE IN...

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