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PIE 525 Plus, Operating Instructions Manual, Page: 2 / 52

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Contents

General Operations

Connections ............................................................................ 4

Accessories ............................................................................. 5

Carrying Case, Boot, and Magnet Strap ................................. 6

Changing Batteries & Storing EZ-CHECK Outputs ................ 7

Basic Operation

Switches & Knobs ................................................................8-9

MAIN Menus - Functions, Units & Ranges ...................... 10-11

Display Resolution & Troubleshooting Settings ..................... 12

Milliamp Display for RTD, Thermocouple, V & Ohms ........... 13

FEATURE Menu - Stepping & Ramping / Auto Off ............... 14

FEATURE Menu - Stepping & Ramping / Backlight ............. 15

Functions and Hookup Diagrams

 Millivolt

Source mV; Read mV ...................................................... 16,17

 Thermocouple 

Source T/C & Read T/C Sensors ..................................... 18,19

 Resistance 

Source Resistance, Read Resistance.............................20, 21

 RTD

Source RTD & Read RTD Sensors.................................22, 23

    Troubleshooting

Troubleshooting RTD Instruments ........................................ 24

Troubleshooting Thermocouple Sensors ............................... 26

Troubleshooting RTD Sensors .............................................. 28

   Milliamp

Source mA ............................................................................ 30

Read mA ............................................................................... 31

Power/Measure mA ............................................................... 32

Simulate 2-Wire Transmitters ................................................ 33

Calibrate 2-Wire Temperature Transmiters ............................ 34

Using Ground Leak Detection ............................................... 36

Specifications

General ............................................................................38-41

Thermocouple Ranges & Accuracies...............................42-44

RTD Ranges & Accuracies ..............................................46-47

Warranty

Warranty & Additional Information ........................................ 49

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Summary of Contents for 525 Plus

Page 1: ...illiamp Calibrator Operating Instructions PIE 525 Diagnostic Thermocouple RTD Milliamp Calibrator Operating Instructions Practical Instrument Electronics www GlobalTestSupply com Find Quality Products...

Page 2: ...mV 16 17 Thermocouple Source T C Read T C Sensors 18 19 Resistance Source Resistance Read Resistance 20 21 RTD Source RTD Read RTD Sensors 22 23 Troubleshooting Troubleshooting RTD Instruments 24 Tro...

Page 3: ...gnostic technology US Patent 7 248 058 Calibrate T C instruments to 0 1 0 01 F C The PIE 525Plus works with the thermocouples you use including types J K T E R S B N G C D L J DIN U T DIN and P Platin...

Page 4: ...directly to the temperature inputs of transmitters PLCs DCS multichannel recorders to verify their outputs or displays RTD simulation works with older instruments with fixed excitation currents and ne...

Page 5: ...troubleshooting RTD measuring instruments the 525Plus displays the fixed or pulsed sensor excitation current outputted by the instrument Calibration Lab Accurate Stable The internal cold junction the...

Page 6: ...tion turned off The two banana jacks 5 and 6 are for all milliamp signals Connections Simulating or reading RTDs uses copper wire Plug 2 3 or 4 wires into the corresponding jacks on the calibrator For...

Page 7: ...d 2 Black Leads with Banana Plugs Spade Lugs OPTIONAL Ni MH 1 Hour Charger with 4 Ni MH AA Part No 020 0103 Batteries 100 120 V AC input for North America Only T C Wire Kit 1 for Types J K T E Part No...

Page 8: ...in tilt stand The PIE 525Plus is held in the case by elastic straps for use with the carrying case open The tilt stand is easily raised by pulling the stand until it locks into place Magnetic Hanging...

Page 9: ...ch between HI and LO You may also select any third output setting such as mid range using the SET position on the EZ CHECK switch CHANGING BATTERIES Low battery is indicated by a battery symbol on the...

Page 10: ...5Plus will remember the last SET value even with the power off These values can easily be changed to suit the calibration requirements The values stored in the HI and LO positions are also used for Au...

Page 11: ...rs the MIN MAX readings which will update as the input value changes SELECTING FUNCTIONS The EZ DIAL knob is used to setup the PIE 525Plus to match the instrument to be calibrated or signal to be meas...

Page 12: ...RCE 1 3 for READ FUNCTION T C UNITS C F T C TYPE J K E T R S B N L U G C D P COLD JUNC ON OFF EXIT 1 4 FUNCTION RTD UNITS C F RTD Pt 100 a 3850 RTD Types See Read RTD EXIT 1 3 FUNCTION RTD UNITS C F R...

Page 13: ...Simulate 2 Wire Transmitters Read mA Power Measure Transmitters Leak Detect Turn the e DIAL KNOB to move through the two to four pages of menus Press the e DIAL KNOB to toggle between OFF and ON or to...

Page 14: ...DISPLAY EXIT 2 4 SOURCE 2 3 READ RESOLUTION LOW HIGH Operating Instructions Double Click Menu DISPLAY Page OHMS DISPLAY EXIT 2 4 SOURCE 2 3 READ RESOLUTION LOW HIGH SENSOR mA OFF ON RTD DISPLAY EXIT...

Page 15: ...ps If PWRM or PWRM is selected an additional menu selection of LEAK DETECT will appear When LEAK DETECT is turned on the 525Plus will display LEAK and the amount of current that is uncontrolled in the...

Page 16: ...EP RAMP TIME settings These settings are remembered even with the power off EXIT MENU exits this menu immediately and saves any changes Menu will automatically exit after 15 seconds of inactivity AUTO...

Page 17: ...when using the calibrator in areas with enough ambient light to read the display STEPS RAMP pressing the knob will cycle through 2 3 5 11 and RAMP The endpoints of the steps or ramp are based on the...

Page 18: ...nto the Menu Turn the knob to scroll through the settings and press the knob to make your selection Select V for the FUNCTION Connect the output leads of the PIE 525Plus to the inputs of the device be...

Page 19: ...rn the knob to scroll through the settings and press the knob to make your selection Select V for the FUNCTION Connect the red input lead of the PIE 525Plus to the more positive point and the black in...

Page 20: ...SPAN and ZERO output settings by moving the EZ CHECK switch between HI and LO You may also select any third output setting such as mid range using the SET position on the EZ CHECK switch The output is...

Page 21: ...ouple socket If no sensor is connected a wire is broken or the sensor is burned out OPEN TC will appear on the display Signals above the maximum scale are limited by protection circuitry with OVER RAN...

Page 22: ...Z CHECK switch between HI and LO You may also select any third output setting such as mid range using the SET position on the EZ CHECK switch The output is adjusted for 400 4000 ranges in 0 01 0 1 inc...

Page 23: ...525Plus This is useful for troubleshooting the sensor Signals above the maximum scale are limited by protection circuitry with OVER RANGE on the display The PIE 525Plus measures the input signal and...

Page 24: ...s of the device using 2 3 or 4 wires Instantly output your SPAN and ZERO output settings by moving the EZ CHECK switch between HI and LO You may also select any third output setting such as mid range...

Page 25: ...ented circuit and indicates each wire that is connected Any wires that are not connected or broken are indicated by the 525Plus This information is useful for troubleshooting the sensor Signals above...

Page 26: ...DIAL KNOB to move through the menu until the cursor is pointing at SENSOR mA Press the e DIAL KNOB to toggle SENSOR mA ON Disconnect all sensor wires from the devices to be calibrated and connect the...

Page 27: ...4 OFF OVERLOAD Double Click Menu HI SET LO SOURCE MAX READ MIN READ Push Hold to Store Step Push Turn for Fast Dialing Diagnostic Thermocouple RTD Milliamp Calibrator 2 3 4 Wire Detection Loop Leak De...

Page 28: ...Y appears at the top of the menu Turn the e DIAL KNOB to move through the menu until the cursor is pointing at TC PROBE Press the e DIAL KNOB to toggle TC PROBE ON Connect the PIE 525Plus to the input...

Page 29: ...SOURCE MAX READ MIN READ Push Hold to Store Step Push Turn for Fast Dialing Diagnostic Thermocouple RTD Milliamp Calibrator 2 3 4 Wire Detection Loop Leak Detect Transmitter Supply TYPE K 001 25K 23...

Page 30: ...on the display and indicate when there is a missing connection due to a loose connector corrosion or a broken wire Here is an example of the 525Plus reading a sensor with all 4 wires connected Here i...

Page 31: ...Page 29 www GlobalTestSupply com Find Quality Products Online at sales GlobalTestSupply com...

Page 32: ...y output your SPAN and ZERO output settings by moving the EZ CHECK switch between HI and LO defaults to 20 4 mA You may also select any third output setting such as mid range using the SET position on...

Page 33: ...ION and READ for the MODE Choose either mA or and whether you need the 250 HART resistor active in the loop Connect the red input lead of the PIE 525Plus to the more positive point of the break and th...

Page 34: ...the device to be calibrated Connect the red source lead of the PIE 525Plus to the plus input of the device and the black source lead to the minus The PIE 525Plus supplies a nominal 24 volts DC at 24 m...

Page 35: ...put and black lead to the minus input Instantly output your SPAN and ZERO output settings by moving the EZ CHECK switch between HI and LO defaults to 20 4 mA You may also select any third output setti...

Page 36: ...OFF and ON or to change the mA MODE setting mA MODE pressing the knob will cycle through READ PWRM READ PWRM and OFF READ turns on the mA display and indicates current passing through the loop propor...

Page 37: ...sion causing a bridge to ground or moisture present at some connection point When LEAK DETECT tests a loop with leakage the loop mA signal will be affected HART 250 turn on the 250 resistor if you are...

Page 38: ...rs 3 Turn the knob e to scroll through the settings and press the knob to make your selection Turn on the LEAK DETECT 4 Connect the red source lead from the mA jack of the 525Plus to the plus input of...

Page 39: ...ol loop error This may be a transmitter set for upscale burnout with a bad or missing sensor or a short in the loop The red ERROR LED will also flash PWRM LEAK 00 51 mA 12 506mA 5 6 HART Note Many loo...

Page 40: ...x 3 00 x 1 60 in 143 x 76 x 41mm L xW x H Weight 12 1 ounces 0 34 kg with boot batteries Batteries Four AA Alkaline 1 5V LR6 Optional NiMh Rechargeable battery kit 120 VAC for North America Only char...

Page 41: ...000 mA or 25 00 to 125 00 of 4 20 mA Accuracy 0 02 of Reading 0 003 mA Loop compliance voltage 24 DCV 20 00mA Loop drive capability 1200 at 20 mA 950 with Hart Resistor or leak detection running mA 2...

Page 42: ...mistor traceable to NIST for 11 years Input Impedance 10 Megohms Open Thermocouple Threshold 15 000 Ohms nominal Pulse 10 microamp pulse for 400 milliseconds Voltage Read Range and Resolution Same as...

Page 43: ...Accuracy Add 0 1 Ohms to 3 Wire 4 Wire Accuracy Resistance Ranges 400 Ohm Range 0 00 to 401 00 0 000 to 401 000 4000 Ohm Range 0 0 to 4010 0 0 00 to 4010 00 RMS Noise 400 Ohm Range 0 005 Ohms from 0...

Page 44: ...148 00 1 26 100 00 to 600 00 0 19 148 00 to 1112 00 0 34 600 00 to 1000 00 0 24 1112 00 to 1832 00 0 43 1000 00 to 1371 1 0 31 1832 00 to 2500 00 0 55 T 260 00 to 240 00 1 66 436 00 to 400 00 2 98 240...

Page 45: ...o 3214 00 1 31 B 315 60 to 550 00 1 88 600 00 to 1022 00 3 39 550 00 to 900 00 1 03 1022 00 to 1652 00 1 86 900 00 to 1150 00 0 72 1652 00 to 2102 00 1 30 1150 00 to 1820 00 0 63 2102 00 to 3308 00 1...

Page 46: ...00 1 32 C W5 1 10 to 1150 00 0 44 30 00 to 2102 00 0 80 1150 00 to 1750 00 0 61 2102 00 to 3182 00 1 09 1750 00 to 2050 00 0 74 3182 00 to 3722 00 1 33 2050 00 to 2320 00 0 99 3722 00 to 4208 00 1 79...

Page 47: ...s F Range F L J DIN 200 00 to 100 00 0 21 328 00 to 148 00 0 38 100 00 to 350 00 0 13 148 00 to 662 00 0 24 350 00 to 900 00 0 15 662 00 to 1652 00 0 27 U T DIN 200 00 to 150 00 0 37 328 00 to 238 00...

Page 48: ...to 392 00 392 00 to 1022 00 1022 00 to 1562 00 0 62 0 80 0 98 Pt 200 Ohm DIN IEC 1989 a 1 3850 200 00 to 120 00 120 00 to 180 00 180 00 to 450 00 450 00 to 680 00 680 00 to 850 00 0 08 0 14 0 19 0 24...

Page 49: ...0 24 0 34 0 44 0 56 Pt 100 Ohm US Lab a 1 3926 200 00 to 140 00 140 00 to 130 00 130 00 to 380 00 380 00 to 610 00 610 00 to 850 00 0 13 0 19 0 24 0 30 0 37 328 00 to 220 00 220 00 to 266 00 266 00 to...

Page 50: ...Page 48 Guaranteed compatible with smart transmitters multichannel recorders as well as PLC and DCS input cards www GlobalTestSupply com Find Quality Products Online at sales GlobalTestSupply com...

Page 51: ...ement Warranty RP WAR B our equipment is warranted against ANY damage or malfunction that may cause the unit to fail for a period of three 3 years from the date of shipment This warranty is limited to...

Page 52: ...Practical Instrument Electronics Copyright 2017 All rights reserved 525Plus 9002 Rev A 21 December 2017 www GlobalTestSupply com Find Quality Products Online at sales GlobalTestSupply com...

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