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Drive

A 3-phase magnetic motor drives the V-408. The motor transfers the drive force to the
platform directly and free of friction.

Reference switch

The reference switch is a sensor whose fixed position serves as the reference point for
incremental sensor signals.
The V-408 is equipped with an incremental, 

optical reference switch (p. 40)

.

See the controller user manual and/or associated software manuals for the commands that
make use of the reference point signal.

Limit switches

The limit switches are sensors at each end of the travel range that enable the electronics to
abort motion in order to prevent the motion platform from colliding with the mechanical
hard stop.
The V-408 is equipped with 

noncontact Hall effect limit switches (p. 41)

.

Position sensor

The position sensor is an incremental sensor: It measures the position of the motion
platform relative to a known reference point. Optical linear encoders measure the actual
position directly (direct position measuring). Therefore, errors in the drive, such as
nonlinearity, backlash or elastic deformations cannot influence the measurement of the
position.

4.3.2

Drive Connector

The drive connector transmits the supply voltage for the drive.

4.3.3

Sensor Connector

The sensor connector transmits the sensor signals of the V-408.

4.4

Suitable Electronics

The V-408 must be connected to suitable electronics that supply the necessary voltage for
operating the V-408 and if required, to evaluate the sensor and limit switch signals. The
following electronics are suitable:

Product number Description

C-891.130300

PIMag® Motion Controller for Magnetic Direct Drives

ACS modular controller

To order, contact our 

customer service department (p. 32)

.

4  PRODUCT DESCRIPTION

V408M0001EN 

 2/17/2020

11

M O T I O N   |   P O S I T I O N I N G

Summary of Contents for PIMag V-408

Page 1: ...V408M0001EN 2 17 2020 User Manual V 408 132020 PIMAG LINEAR STAGE M O T I O N P O S I T I O N I N G...

Page 2: ...ody 10 4 3 2 Drive Connector 11 4 3 3 Sensor Connector 11 4 4 Suitable Electronics 11 4 5 Optional Accessories 12 5 Unpacking 13 6 Installation 14 6 1 Mounting the V 408 14 6 2 Mounting the V 408 with...

Page 3: ...ata 33 12 1 Specifications 33 12 2 Maximum Ratings 34 12 3 Ambient Conditions and Classifications 34 12 4 V 408 132020 Dimensions 35 12 4 1 V 500 AP1 and V 408 AP1 Dimensions 36 13 Old Equipment Dispo...

Page 4: ...With regard thereto Physik Instrumente PI GmbH Co KG reserves all rights The use of any text images and drawings is permitted only in part and only when indicating the source Original instructions Fir...

Page 5: ...w pi ws 2 3 Explanation of Symbols This chapter explains the symbols and markings used by PI in their user manuals 2 3 1 Typographic Conventions Symbol label Meaning 1 2 Action consisting of one or se...

Page 6: ...risk CAUTION Dangerous situation Failure to observe can lead to minor injury Actions to take to avoid the risk NOTICE Dangerous situation Failure to observe can lead to material damage Action to take...

Page 7: ...umber e g P 882 or the product family e g PICMA bender 3 Click the corresponding product to open the product detail page 4 Click the Downloads tab The manuals are shown under Documentation 5 Click the...

Page 8: ...ilt according to state of the art technology and recognized safety standards Improper use of the V 408 may result in personal injury and or damage to the V 408 Use the V 408 only for its intended purp...

Page 9: ...1 1 Type Plate Figure 2 Type plate of the V 408 132020 1 Product number example 2 Serial number example individual for each V 408 132020 Meaning of the position counting from the left 1 internal infor...

Page 10: ...ructions for PIMag linear stages 4 3 V 408 Product View Figure 3 Example view of the V 408 132020 1 Screw for the protective earth conductor connector 2 Cable exit of the motor cable with HD Sub D 26...

Page 11: ...incremental sensor It measures the position of the motion platform relative to a known reference point Optical linear encoders measure the actual position directly direct position measuring Therefore...

Page 12: ...ting up an XY system when the upper position er is a V 408 232020 Material Aluminum alloy anodized mass 65 g C 815 00SA0302 0300 Extension cable for motor signals HD D sub 26 m f 3 m C 815 00SA4041 03...

Page 13: ...ith the scope of delivery according to the contract and the delivery note If any of the parts are wrong or are missing contact PI immediately 3 Inspect the contents for signs of damage If there is any...

Page 14: ...s and Accessories Optional 2 locating pins of suitable length with 3 mm h8 For mounting from above 4 M2 5 screws of suitable length For mounting from below 4 M3 screws of suitable length Suitable scre...

Page 15: ...m can attract magnetizable objects such as loose screws Objects attracted can damage the V 408 Make sure that there are no movable magnetizable objects within a radius of at least 10 cm around the mot...

Page 16: ...d the surface are in line Optional Use the locating holes provided for aligning 2 Insert the screws into all accessible mounting holes and tighten For mounting from above a Move the V 408 s motion pla...

Page 17: ...08 is supplied with a grounding screw set that is already fixed to the V 408 The position for attaching the protective earth conductor is marked with the appropriate symbol see Dimensions p 35 Tools a...

Page 18: ...cessary see Optional Accessories p 12 Designations in these instructions Lower positioner Forms the basis of the multi axis system is attached to an underlying surface Upper positioner Forms the upper...

Page 19: ...AP1 adapter available as optional accessory p 12 Screws in the scope of delivery of the adapter 4 from 8 screws ISO 14580 M2 5 10 A2 2 locating pins ISO 2338 3h8 12 A2 Suitable screwdriver Requiremen...

Page 20: ...rect length for the respective mounting holes NOTICE Protruding screw heads Protruding screw heads can damage the V 408 Make sure that the screw heads are fully countersunk and cannot interfere with m...

Page 21: ...s and the locating holes provided see the figure above b Move motion platform of the upper positioner by hand until the countersunk holes in the base body are accessible c Mount the positioner with fo...

Page 22: ...the motion platform NOTICE Impermissibly high load on the V 408 An impermissible high load on the motion platform impairs the motion and can damage the V 408 Pay attention to the maximum permissible f...

Page 23: ...rt the drive type of the V 408 and are configured accordingly Use cables from PI miCos only to connect the V 408 to the electronics Pay attention to correct pin assignment p 39 Connecting the V 408 1...

Page 24: ...t safeguard p 13 You have read and understood the user manual for the electronics used If a digital controller is used You have read and understood the manual for the PC software used The electronics...

Page 25: ...lues NOTICE Damage from transport safeguard that has not been removed Damage can occur to the V 408 if the transport safeguard of the V 408 has not been removed and a motion is commanded Remove the tr...

Page 26: ...her the servo control parameters are suitable for the specified load i e whether excessive heating occurs or the platform hits the hard stop at high velocity If necessary adapt the servo control param...

Page 27: ...ler from PI In the PC software select the entry in the positioner database that matches the V 408 132020 exactly If you are using electronics from another manufacturer Configure the electronics accord...

Page 28: ...e load from the V 408 s motion platform for the maintenance run 2 Perform a maintenance run over the entire travel range a Command the V 408 to the end of a travel range and from there to the opposite...

Page 29: ...body for the screws to move the motion platform away from the mechanical hard stop and make the V 408 operational again Requirements You have disconnected the V 408 from the electronics Moving the Mo...

Page 30: ...unt the V 408 onto a flat surface p 14 Lateral forces on motion platform too high Avoid lateral forces on the V 408 s motion plat form Target position is approached too slowly or with overshoot Check...

Page 31: ...m and also lead to loss of accuracy Ship the V 408 in the original packaging with installed transport safeguard only Attaching the transport safeguard 1 Tighten the transport safeguard to the base bod...

Page 32: ...of the controller if applicable Version of the driver or the software if applicable Operating system on the PC if applicable If possible Take photographs or make videos of your system that can be sen...

Page 33: ...ible lateral force 80 N Max Permissible torque in x 2 3 N m Max Permissible torque in y z 1 3 N m Max Moved mass 0 23 kg Mass without cable 0 5 kg Overall mass 0 79 kg Guide type Crossed roller guide...

Page 34: ...designed for the following operating data Maximum operating voltage Maximum operating fre quency Maximum power consump tion 48 V 45 W 12 3 Ambient Conditions and Classifications Pay attention to the...

Page 35: ...10 Dimensions of the V 408 132020 1 Grounding stud 2 Transport safeguard Dimensions in mm Note that the decimal places are separated by a comma in the drawings 12 TECHNICAL DATA V408M0001EN 2 17 2020...

Page 36: ...AP1 and V 408 AP1 Dimensions Figure 11 V 500 AP1 Dimensions in mm Note that the decimal places are separated by a comma in the drawings 12 TECHNICAL DATA V408M0001EN 2 17 2020 36 M O T I O N P O S I T...

Page 37: ...Figure 12 V 408 AP1 Dimensions in mm Note that the decimal places are separated by a comma in the drawings 12 TECHNICAL DATA V408M0001EN 2 17 2020 37 M O T I O N P O S I T I O N I N G...

Page 38: ...order to fulfil the responsibility as the product manufacturer PI miCos undertakes environmentally correct disposal of all PI miCos equipment free of charge if it was made available to the market afte...

Page 39: ...nection Figure 13 HD D Sub 26 m Pin Signal Function 1 Ph1 Phase 1 2 Ph1 Phase 1 3 Ph2 Phase 2 4 Ph2 Phase 2 5 Ph3 Phase 3 6 Ph3 Phase 3 7 26 NC Not connected Housing GND Ground 14 APPENDIX V408M0001EN...

Page 40: ...Output Reference switch positive 11 Not connected 12 REF Output Reference switch negative 13 Used 14 GND Ground 15 P Limit Output Limit switch positive 14 2 Reference Switch Specifications Type Incre...

Page 41: ...ffect Supply voltage 5 V Signal output 0 V 5 V TTL level Signal logic The signal level changes when passing the limit switch The signal logic is active high That means Normal motor operation low 0 V L...

Page 42: ...i e the signal to pin 15 of the encoder connector PLIM is high Figure 17 Example for V 408 132020 V 408 at the negative limit switch i e the signal to pin 8 of the encoder connector NLIM is high 14 AP...

Page 43: ...32020 in accordance with the following European directives EMC Directive RoHS Directive The applied standards certifying the conformity are listed below EMC EN 61326 1 Safety EN 61010 1 RoHS EN 50581...

Page 44: ...ear Encoder The linear encoder is an incremental sensor for detecting changes in position Signals from the sensor are used for axis position feedback After the controller is switched on referencing mu...

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