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4. Make sure that the contact resistance is <0.1 

Ω

 at 25 A at all connection points relevant for

attaching the protective earth conductor.

6.3

Mounting the Load onto the L-412.xx9211E0

Overview

Figure 6: Mounting the load onto the L-412.xx9211E0
1. Screws
2. Load
3. Motion platform of the L-412.xx9211E0

Tools and Accessories

At least 3 screws with suitable 

dimensions (p. 32)

Suitable tool for tightening the screws

Optional: 2 suitably dimensioned dowel pins as locating pins for aligning the load on the
L-412.xx9211E0

Requirements

You have read and understood the 

general safety instructions (p. 7)

.

You have mounted the L-412.xx9211E0 

on the surface (p. 14)

 properly.

The L-412.xx9211E0 is not connected to the electronics.

You have prepared the load so that it can be fixed to the mounting holes on the motion
platform:

The distance between the center of gravity of the load and the center of the motion
platform is as small as possible in all directions.

At least three points are provided for fixing the load on the motion platform.

6  INSTALLATION

L412M0016EN 

 3/14/2019

17

M O T I O N   |   P O S I T I O N I N G

Summary of Contents for L-412.039211E0

Page 1: ...L412M0016EN 3 14 2019 User Manual L 412 XX9211E0 HIGH LOAD LINEAR STAGE M O T I O N P O S I T I O N I N G...

Page 2: ...late 9 4 3 Scope of Delivery 9 4 4 Overview 10 4 4 1 Base Body 10 4 4 2 Drive 10 4 4 3 Linear Encoder Connector 11 4 4 4 Purge Air System 11 5 Unpacking 13 6 Installation 14 6 1 Mounting the L 412 xx9...

Page 3: ...and Classifications 30 12 4 Dimensions 31 13 Old Equipment Disposal 33 14 Appendix 34 14 1 Pin Assignment 34 14 1 1 Drive Connector 34 14 1 2 Motor encoder 34 14 1 3 Encoder connector 36 14 2 PTC Temp...

Page 4: ...With regard thereto Physik Instrumente PI GmbH Co KG reserves all rights The use of any text images and drawings is permitted only in part and only when indicating the source Original instructions Fi...

Page 5: ...duct example socket of the RS 232 interface Start Settings Menu path in the PC software example to open the menu the Start and Settings menus must be clicked successively POS Command line or a command...

Page 6: ...ng the access data You need the data storage device for the product to get the access data If a manual is missing or problems occur with downloading contact our customer service department p 26 Downlo...

Page 7: ...ty standards Improper use of the L 412 xx9211E0 may result in personal injury and or damage to the L 412 xx9211E0 Use the L 412 xx9211E0 only for its intended purpose and if it is in perfect condition...

Page 8: ...12 059211E0 102 mm 4 L 412 099211E0 204 mm 8 L 412 139211E0 305 mm 12 L 412 179211E0 407 mm 16 L 412 219211E0 508 mm 20 L 412 259211E0 610 mm 24 4 2 Product Labeling 1 1 3 2 2 2 4 4 2 5 6 Figure 1 Pro...

Page 9: ...38 4 3 Scope of Delivery Product number Description L 412 xx9211E0 Linear stage according to the order p 8 For L 412 xx9211E0 with xx 03 05 09 13 L412B0048 Mounting kit for mounting the L 412 xx9211E...

Page 10: ...fixed position serves as the reference point for incremental sensor signals Limit switches The limit switches are sensors at each end of the travel range that enable the electronics to abort motion i...

Page 11: ...coder connector transmits the L 412 xx9211E0 s sensor signals 4 4 4 Purge Air System The purge air system protects the drive and guides of the L 412 xx9211E0 against surrounding dust The purge air sys...

Page 12: ...a purge air connector on the base body of the L 412 xx9211E0 which creates a slight overpressure in the L 412 xx9211E0 and therefore reduces the amount of dust that can penetrate 4 PRODUCT DESCRIPTIO...

Page 13: ...elivery note 3 Inspect the contents for signs of damage If any parts are damaged or missing contact our customer service department p 26 immediately 4 If the L 412 xx9211E0 was supplied with ESD prote...

Page 14: ...uired to route cables without bending and according to regulations DANGER Risk of electric shock if the protective earth conductor is not connected If the protective earth conductor is missing or not...

Page 15: ...n the L 412 xx9211E0 on the surface so that the corresponding mounting holes in the L 412 xx9211E0 and the surface are aligned 3 Place the L 412 xx9211E0 onto the surface so that the locating pins can...

Page 16: ...n the event of malfunction or failure of the system If there are touch voltages touching the L 412 xx9211E0 leads to serious injuries or death by electric shock Connect the L 412 xx9211E0 to a protect...

Page 17: ...ins as locating pins for aligning the load on the L 412 xx9211E0 Requirements You have read and understood the general safety instructions p 7 You have mounted the L 412 xx9211E0 on the surface p 14 p...

Page 18: ...with the following properties Pressure 2 to 6 bar 200 to 600 kPa purge air hose Outer diameter 4 mm air quality as stated in the specifications p 27 Requirements You have read and understood the gene...

Page 19: ...drive and encoder connector carefully to a position suitable for your installation conditions The drive and encoder connector of the L 412 xx9211E0 can be turned up to 180 in steps of approximately 7...

Page 20: ...Do not remove the protective earth conductor during operation If the protective earth conductor has to be removed temporarily e g for modifications reconnect the L 412 xx9211E0 to the protective eart...

Page 21: ...he travel range limits of your mechanical system in the software that you use for commanding the motion NOTICE Uncontrolled oscillation Oscillation can cause irreparable damage to the L 412 xx9211E0 O...

Page 22: ...2 Perform a maintenance run over the entire travel range a Command the L 412 xx9211E0 to the end of a travel range and from there to the opposite end of the travel range see manual for the electronics...

Page 23: ...arefully wipe the surfaces of the L 412 xx9211E0 8 4 Moving the Motion Platform by Hand It can be necessary to move the motion platform manually to provide access to mounting holes for mounting screws...

Page 24: ...ot exceeded Warped base body Mount the L 412 xx9211E0 onto an even sur face p 14 Increased wear due to small motion over a long period of time Perform a maintenance run p 22 Uncontrolled oscillation L...

Page 25: ...tion 1 Pay attention to the ambient conditions and classifications p 30 2 Pack the L 412 xx9211E0 in the original packaging 3 If the L 412 xx9211E0 is to be sent use a stable outer box 10 TRANSPORTATI...

Page 26: ...of the controller if applicable Version of the driver or the software if applicable Operating system on the PC if applicable If possible Take photographs or make videos of your system that can be sen...

Page 27: ...l range 407 508 610 mm Pitch yaw 39 48 58 rad max Straightness flat ness 8 9 10 m max Velocity unloaded 300 300 300 mm s max Positioning accura cy uncalibrated 12 14 16 m max Encoder options L 412 xxx...

Page 28: ...E1 Mechanical properties L 412 xxxxxx L 412 xxxxxxB Unit Toler ance Guide type Recirculating ball bearing guide Recirculating ball bearing guide Drive screw type Ball screw Ball screw Holding brake E...

Page 29: ...2 76 N m typ Nominal torque 0 7 N m typ Peak current RMS 10 9 A typ Nominal current RMS 2 73 A typ Torque constant RMS 0 32 N m A typ Resistance phase phase 5 22 typ Inductance phase phase 9 7 mH typ...

Page 30: ...e ter 4 mm Funnel type grease nipple for drive screw lu brication Limit switch connection M8 8 pin Purge air system Operating pressure 2 to 6 bar 200 to 600 kPa Relative humidity 70 Absolute humidity...

Page 31: ...comma in the drawings BASIS MODELL TRAVEL NOMINAL LIMITSWITCH TO LIMITSWITCH LSW HARDSTOP TO HARDSTOP HDS A B C D E D1 D2 E1 E2 E3 L 412 xxx2xxEx L 412 xxx0xxEx L 412 xxxxxxExB L 412 xxxxxxEx L 412 x...

Page 32: ...x 4 H7x7 2 x 4 H7x7 Figure 9 Motion platform of the L 412 xx9211E0 Dimensions and mounting holes Dimensions in mm Note that the decimal places are separated by a comma in the drawings 12 TECHNICAL DAT...

Page 33: ...order to fulfil the responsibility as the product manufacturer PI miCos undertakes environmentally correct disposal of all PI miCos equipment free of charge if it was made available to the market afte...

Page 34: ...Pin Signal Function 1 U Phase 1 2 PE Protective earth 3 W Phase 3 4 V Phase 2 A nc Not connected B nc Not connected C nc Not connected D nc Not connected 14 1 2 Motor encoder 3 1 2 3 4 5 6 7 8 9 10 11...

Page 35: ...v Output Sensor signal Z inverted 7 GND Ground 8 THERM Output Temperature sensor 9 THERM Output Temperature sensor 10 VCC Input Power supply 11 NC Not connected 12 NC Not connected 13 NC Not connected...

Page 36: ...t connected C Outer shielding 14 2 PTC Temperature Sensor The L 412 xx9211E0 is equipped with a PTC temperature sensor to prevent the motor from overheating The electrical resistance of the PTC temper...

Page 37: ...ation encoder that codes the position of the magnets in the same way as a Hall effect sensor 0 2 3 4 V W U UV VW UW Figure 12 Motorphasen oben und Signalausgabe an die Kommutierungsspuren unten 14 APP...

Page 38: ...ith the following European directives Low Voltage Directive EMC Directive RoHS Directive The standards applied for certifying conformity are listed below Safety Low Voltage Directive EN 61010 1 EMC EN...

Page 39: ...n direct measurement methods the resolution of the sensor system is specified Hysteresis Hysteresis is a position error that occurs when reversing direction It can be caused by elastic deformation res...

Page 40: ...Optical magnetic Sensor resolution The sensor can be the critical element of position resolution so it may be necessary to specify the sensor resolution separately Rotary encoder Impulses per screw r...

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