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MEGAMAT XS 

Installation 

73115 4.0 

17 

6.  Installation

6.1 

Safety notices to observe during installation 

Basic safety rules must be followed in order to ensure that the end product can be continually op-

erated in a safe manner. These rules must be observed while using the end product and while in-

stalling the drive. 
 

6.1.1 

Ensuring operational reliability during installation 

The safety and reliability of the end product containing the DewertOkin drive can be ensured by us-

ing the proper construction methods described below. 
 

Avoiding fatigue fractures 

 

 

  CAUTION 

Drives that are incorrectly installed can undergo fatigue fractures which then create a 

risk of injury. 

  Install the drive in the end product so that it is properly aligned. This will help pre-

vent shear stress. 

  Do not position the drive at a slanted angle when installing it in the end product. A 

slanted angle between the intended direction of movement of the end product and 

the drive's direction will create shear stress and could lead to a fatigue fracture. 

  Be sure to install the drive so that it can always move freely in all operative states. 

  You should never screw the stroke pipe into the drive. 

 
 

Avoiding a pinching hazard 

 

 

  CAUTION 

When designing your product, you should take the drive adjustment movement into 

account with passive safety mechanisms and with the appropriate safety notices in 

your operating instructions. 

  Installation methods for ensuring passive safety: Install the MEGAMAT XS drive so 

that none of the positions where shear and pinch hazards exist are accessible ex-

ternally. 

 
When preparing safety notices for the operator, Make sure that your operating instructions inform 

the user of these safety points. 
 

Summary of Contents for DewertOkin MEGAMAT XS

Page 1: ...MEGAMAT XS Installation Instructions Translation of the original installation instructions...

Page 2: ......

Page 3: ...ating instruction manual for the entire end product These instructions are only intended to be used by the end product manufacturer They should not be given to the operator of the end product The fact...

Page 4: ...nstruction of the MEGAMAT XS drive has been inspected by the German T V S D Product Service Inspection Authority T V S D Product Service also monitors the production of the MEGAMAT XS The official Ger...

Page 5: ...9 2 1 Proper and intended usage 9 2 2 Safety notices within the installation instruction and the operating instructions for the entire machine 10 2 3 Selection and qualification of personnel 10 2 4 No...

Page 6: ...of Contents MEGAMAT XS 6 73115 4 0 10 Disposal 26 10 1 Packaging material 26 10 2 Drive components 26 Declaration of incorporation installation 27 EU Declaration of Conformity 28 Additional informati...

Page 7: ...lation and connection procedures will help to minimize the risk of accident and injury and damage to the drive system or the end product These installation instructions have been written with due care...

Page 8: ...ety notice explanations WARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION CAUTION indicates a hazardous situation which if not avoide...

Page 9: ...t WARNING The MEGAMAT XS drive should not be used in any environment where combustible or explosive gases or vapours e g anaes thesiology may be present with pulling or pushing forces that exceed thos...

Page 10: ...roperly qualified person should be found for this task 2 4 Notice on safety during operations Basic safety rules must be followed in order to ensure that the end product can be continually op erated i...

Page 11: ...late The ratings plate shown is an example the specifications for your drive may differ from this illus tration Figure 2 Ratings plate example MEGAMAT XSZ Model name xxxxx Article number 24 29V Input...

Page 12: ...set and control units as needed Make sure that you switch off the electricity before connecting any components connect while in a voltage free state DewertOkin has separate system instruction manuals...

Page 13: ...performance the mounting of the stroke pipe We reserve the right to make unannounced technical changes in the course of our continual product improvement process 4 1 Components The main components of...

Page 14: ...these two versions are shown in the following illustrations CAUTION If the stroke pipe is unattached then the end product must be designed to prevent the stroke pipe from coming out during operations...

Page 15: ...Protection degree IPX4 IPX6 Stroke 350 mm Colours Refer to sales brochure Dimensions and weight Length x width x height Min 168 mm x 146 mm x 62 mm Weight Approx 1 5 kg depending on version Ambient c...

Page 16: ...Technical specifications MEGAMAT XS 16 73115 4 0 Figure 6 Dimensions of MEGAMAT XS drive in mm minimum installation dimension 145 mm Min 168 146 62 145...

Page 17: ...elp pre vent shear stress Do not position the drive at a slanted angle when installing it in the end product A slanted angle between the intended direction of movement of the end product and the drive...

Page 18: ...chnical or cost reasons you choose not to use end stops then we strongly recommend the use of an additional safety limit switch whenever the DewertOkin drive is being used for at risk functions A safe...

Page 19: ...or securing the drive on the stroke pipe side C Head of stroke pipe D Mounting bolt E Gear clevis F Bracket for securing the drive on the motor side In the following example installation of the MEGAMA...

Page 20: ...ed out If the hand switch will be used to control two drives you must first connect both drives electri cally to each other for example over a control unit Then you can connect the handset 6 2 2 Elect...

Page 21: ...should be connected or disconnected only when the mains power cord and the battery plug when present are unplugged Certain details may change because of technical changes 1 Move your product into a po...

Page 22: ...ration is an operational mode where the drive must pause after a specified maximum period of operation power on time This protects the drive from overheating Extreme overheating can cause a malfunctio...

Page 23: ...ed nut CAUTION You should never screw the stroke pipe into the drive A stroke pipe that has been screwed into the drive can result in fatigue fractures CAUTION The stroke pipe may only be turned one h...

Page 24: ...drive system is defective Please contact your supplier or sales agent The drive is suddenly not capable of move ment Possibly the thermal circuit breaker on the transformer has been triggered or is d...

Page 25: ...tions are firmly seated and correctly positioned At least every six months Periodic visual inspection for cable damage Check the connecting cables for pinching or shearing Also check the strain relief...

Page 26: ...2008 98 EC Waste Framework Directive WFD as of 12 12 2008 10 2 Drive components The MEGAMAT XS drive consists of electronic components cables and metal and plastic parts You should observe all corresp...

Page 27: ...incomplete machine after you have confirmed that the end product into which this machine will be installed complies with the Machinery Directive 2006 42 EC Der Hersteller verpflichtet sich die speziel...

Page 28: ...oltage Directive 2014 35 EU DELEGIERTE RICHTLINIE EU 2015 863 DER KOMMISSION vom 31 M rz 2015 zur nderung von Anhang II der Richtlinie 2011 65 EU des Euro p ischen Parlaments und des Rates hinsichtlic...

Page 29: ...1 Section 7 1 Labelling general IEC EN60601 1 Section 7 2 Labelling inscriptions IEC EN60601 1 Abschnitt 8 Protection against electrical danger IEC EN60601 1 Section 11 1 Overheating protection IEC EN...

Page 30: ...DewertOkin GmbH Weststrasse 1 Kirchlengern 32278 Germany Tel 49 0 5223 979 0 Fax 49 0 5223 75182 http www dewertokin de Info dewertokin de ID No 73115...

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