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MEGAMAT XS 

Maintenance 

73115 4.0 

25 

9.  Maintenance

  You should only use spare parts which have been manufactured or approved by DewertOkin. 

Only these parts will guarantee a sufficient level of safety. 

 

9.1 

Maintenance 

 

Type of check 

Explanation 

Time interval 

Check the function and 

safety of the electrical sys-

tem. 

A qualified electrician should carry 

out this inspection. (Refer to the 

"Electrical connection" section in 

the "Installation" Chapter.) 

Periodic inspections can 

be carried out at intervals 

based on the risk as-

sessment which you con-

duct for your end product. 

Periodic visual inspection for 

housing damage. 

Check the housing for breaks or 

cracks. The IP-class protection will 

be impaired by any breakage or 

cracks. 

At least every six months. 

Periodic visual inspection of 

the plug-in connections and 

electrical access points for 

damage. 

Check that all electrical cables and 

connections are firmly seated and 

correctly positioned. 

At least every six months. 

Periodic visual inspection for 

cable damage. 

Check the connecting cables for 

pinching or shearing. Also check 

the strain relief and kink protection 

mechanisms, in particular after any 

mechanical load. 

At least every six months. 

Periodic functional test of the 

end switches. 

Move the drive to the end positions 

in order to test the end switches. 

At least every six months. 

 
 

9.2 

Cleaning and care 

The MEGAMAT XS drive was designed so that it would be easy to clean. Its smooth surfaces sim-

plify the cleaning process. 
 

 

NOTICE 

Never clean the drive in an automated washing system or with a high-pressure cleaner. 

Do not allow fluids to penetrate the drive. Damage to the system could result. 
Do not use a cleanser that contains benzene, alcohol or similar solvents. 

 

Always disconnect the mains power plug of the control unit or double drive (and the battery plug 

if present) before you start to clean the unit! 

Clean the MEGAMAT XS drive with a moist cloth. 

Make sure that you do not damage the drive's connecting cable. 

 

Summary of Contents for DewertOkin MEGAMAT XS

Page 1: ...MEGAMAT XS Installation Instructions Translation of the original installation instructions...

Page 2: ......

Page 3: ...ating instruction manual for the entire end product These instructions are only intended to be used by the end product manufacturer They should not be given to the operator of the end product The fact...

Page 4: ...nstruction of the MEGAMAT XS drive has been inspected by the German T V S D Product Service Inspection Authority T V S D Product Service also monitors the production of the MEGAMAT XS The official Ger...

Page 5: ...9 2 1 Proper and intended usage 9 2 2 Safety notices within the installation instruction and the operating instructions for the entire machine 10 2 3 Selection and qualification of personnel 10 2 4 No...

Page 6: ...of Contents MEGAMAT XS 6 73115 4 0 10 Disposal 26 10 1 Packaging material 26 10 2 Drive components 26 Declaration of incorporation installation 27 EU Declaration of Conformity 28 Additional informati...

Page 7: ...lation and connection procedures will help to minimize the risk of accident and injury and damage to the drive system or the end product These installation instructions have been written with due care...

Page 8: ...ety notice explanations WARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION CAUTION indicates a hazardous situation which if not avoide...

Page 9: ...t WARNING The MEGAMAT XS drive should not be used in any environment where combustible or explosive gases or vapours e g anaes thesiology may be present with pulling or pushing forces that exceed thos...

Page 10: ...roperly qualified person should be found for this task 2 4 Notice on safety during operations Basic safety rules must be followed in order to ensure that the end product can be continually op erated i...

Page 11: ...late The ratings plate shown is an example the specifications for your drive may differ from this illus tration Figure 2 Ratings plate example MEGAMAT XSZ Model name xxxxx Article number 24 29V Input...

Page 12: ...set and control units as needed Make sure that you switch off the electricity before connecting any components connect while in a voltage free state DewertOkin has separate system instruction manuals...

Page 13: ...performance the mounting of the stroke pipe We reserve the right to make unannounced technical changes in the course of our continual product improvement process 4 1 Components The main components of...

Page 14: ...these two versions are shown in the following illustrations CAUTION If the stroke pipe is unattached then the end product must be designed to prevent the stroke pipe from coming out during operations...

Page 15: ...Protection degree IPX4 IPX6 Stroke 350 mm Colours Refer to sales brochure Dimensions and weight Length x width x height Min 168 mm x 146 mm x 62 mm Weight Approx 1 5 kg depending on version Ambient c...

Page 16: ...Technical specifications MEGAMAT XS 16 73115 4 0 Figure 6 Dimensions of MEGAMAT XS drive in mm minimum installation dimension 145 mm Min 168 146 62 145...

Page 17: ...elp pre vent shear stress Do not position the drive at a slanted angle when installing it in the end product A slanted angle between the intended direction of movement of the end product and the drive...

Page 18: ...chnical or cost reasons you choose not to use end stops then we strongly recommend the use of an additional safety limit switch whenever the DewertOkin drive is being used for at risk functions A safe...

Page 19: ...or securing the drive on the stroke pipe side C Head of stroke pipe D Mounting bolt E Gear clevis F Bracket for securing the drive on the motor side In the following example installation of the MEGAMA...

Page 20: ...ed out If the hand switch will be used to control two drives you must first connect both drives electri cally to each other for example over a control unit Then you can connect the handset 6 2 2 Elect...

Page 21: ...should be connected or disconnected only when the mains power cord and the battery plug when present are unplugged Certain details may change because of technical changes 1 Move your product into a po...

Page 22: ...ration is an operational mode where the drive must pause after a specified maximum period of operation power on time This protects the drive from overheating Extreme overheating can cause a malfunctio...

Page 23: ...ed nut CAUTION You should never screw the stroke pipe into the drive A stroke pipe that has been screwed into the drive can result in fatigue fractures CAUTION The stroke pipe may only be turned one h...

Page 24: ...drive system is defective Please contact your supplier or sales agent The drive is suddenly not capable of move ment Possibly the thermal circuit breaker on the transformer has been triggered or is d...

Page 25: ...tions are firmly seated and correctly positioned At least every six months Periodic visual inspection for cable damage Check the connecting cables for pinching or shearing Also check the strain relief...

Page 26: ...2008 98 EC Waste Framework Directive WFD as of 12 12 2008 10 2 Drive components The MEGAMAT XS drive consists of electronic components cables and metal and plastic parts You should observe all corresp...

Page 27: ...incomplete machine after you have confirmed that the end product into which this machine will be installed complies with the Machinery Directive 2006 42 EC Der Hersteller verpflichtet sich die speziel...

Page 28: ...oltage Directive 2014 35 EU DELEGIERTE RICHTLINIE EU 2015 863 DER KOMMISSION vom 31 M rz 2015 zur nderung von Anhang II der Richtlinie 2011 65 EU des Euro p ischen Parlaments und des Rates hinsichtlic...

Page 29: ...1 Section 7 1 Labelling general IEC EN60601 1 Section 7 2 Labelling inscriptions IEC EN60601 1 Abschnitt 8 Protection against electrical danger IEC EN60601 1 Section 11 1 Overheating protection IEC EN...

Page 30: ...DewertOkin GmbH Weststrasse 1 Kirchlengern 32278 Germany Tel 49 0 5223 979 0 Fax 49 0 5223 75182 http www dewertokin de Info dewertokin de ID No 73115...

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