Phoenix Mecano DewertOkin MEGAMAT 4 Installation Instructions Manual Download Page 13

12

6.  Type Label (Example)

Each drive component carries an identification plate giving the exact model, item number 
and technical specifications (see following figure as an example).

The 

MEGAMAT 4

 is designated on the type plate as 

MEGAMAT MEZ

.

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Caution! 

For Your Own Safety!

Shutdown in an emergency is achieved by pulling the mains plug out of the drive 
controls!

The 

mains plug

 must therefore be accessible 

at all times

 when the system is in operation 

to ensure it can be quickly 

pulled out of the wall socket 

in an emergency.

Movement of the drive takes place via a stroke pipe. Please bear this in mind when 
designing your product:

Ÿ

After installing the 

MEGAMAT 4

 make sure that no shearing or trap/crush zones are 

accessible from the outside.

In the Operating Instructions to be drawn up by yourselves, it is essential that you draw the 
operator’s attention to the points mentioned here.

c)  

Maintenance and Repairs

At regular intervals carry out the inspections. The recommended inspection period is: 

months

  

In addition to the above, the following checks should be carried out at shorter intervals:

Ÿ

 

Regular visual checks

 for damage of all kinds 

  

 

 Check the housing for 

cracks

 and 

fractures

 and the connection lead for signs of  

 

 

pinching

 and 

shearing-off

. Also check the 

strain relief

 with 

kink protection

, in  

 

 

particular after each case of mechanical loading. Any 

damaged connection  

 

 

leads

 of equipment must be replaced by 

the manufacturer

 or 

persons qualified

  

 

 

to do so (see page 3) in order to exclude hazards.

Ÿ

  

Regular functional testing of the “quick release, GQR”

 by actuating the    

 

 

 

Bowden cable, as described on page 9, 10 and 11.

Ÿ

  

Regular visual checks of the “Quick Release, GQR”

 through check for     

 

 

 

completeness and correct seating of the seals to be found in the GQR.

Ÿ

   Regular visual checks of the “Quick Release, GQR”

, to ensure that the function    

 

 

is reliable and remains in the same constant quality, the actuator has to be    

 

 

 

completely clean. We therefore recommend an optical check or eventually    

 

 

 

cleaning including a final check of the quick release and the integration in the  

 

 

 

service plan of the application.

Ÿ

  

Regular checks

 of the Bowden cable of the "GQR quick release” at intervals to  

 

 

 

ensure that it is functioning correctly. If necessary, re-adjust!

Ÿ

  

Check the limit switches by using the DewertOkin control unit to make the drive 
travel to the end-of-travel positions. 

MEGAMAT MEZ

   

 

 

Article type designation

Xxxxx 

 

 

 

Article number 

 

 

 

24-29V 

 

 

 

Input voltage

Max. 3.50A 

 

 

 

Current consumption

Duty cycle 2min ON / 18 min OFF   

Intermittent operations: 2 minutes / 18 minutes

Max. Push Force   

 

 

Push force

Max. Pull Force   

 

 

Pull force

Prod.Date 

 

 

 

Week / Year

Serial-No. 

 

 

 

Serial number

IPX6

 

 

 

 

 

 

 

 

 

  

Protection category

 

 

 

 

 

Use in dry rooms only!

 

 

 

 

 

Follow all special disposal instructions!

 

 

 

 

 

Mark of CE conformity

MEGAMAT 4

03/2020

ID 59400 9.0

03/2020

ID 59400 9.0

Summary of Contents for DewertOkin MEGAMAT 4

Page 1: ...I n s t a l l a t i o n I n s t r u c t i o n s Issue 03 2020 MEGAMAT 4 Installation Instructions Translation of the original Installation instructions 03 2020 ID 59400 9 0...

Page 2: ...tained in these instructions In doing so you can prevent mistakes being made in installing or connecting the system which could result in injury and accidents as well as damage to the drive system or...

Page 3: ...tive In other words you may not put the drive system into operation until you have met the safety objectives of the Machinery Directive and issued a corresponding Declaration of Conformity The drive s...

Page 4: ...h x width x height of the drive min 190 x 171 5 x 92 mm min 236 x 171 5 x 92 mm with GQR Weight approx 2 5 kg depending on application Ambient conditions for operation storage and transport Transport...

Page 5: ...5 Assembly of the MEGAMAT 4 Single Drive 2 1 4 3 6 8 7 9 5 03 2020 ID 59400 9 0...

Page 6: ...nst dangerous excess travel and failure The safety limit switch puts the drive permanently out of action as soon as any over shooting of the regular limit switch takes place The safety limit switch is...

Page 7: ...ner for accepting the fittings of clevises must be in justify with each other If this is not the case additional lateral forces act on the drive unit A significant increase in the withdrawal forces ca...

Page 8: ...K bolts 3 8 it is security clip 4 9 and important to support drive 2 as this is released instantly Recommended arrangement of the fittings Besides precise alignment of the fittings we recommend using...

Page 9: ...se GQR optional In the event of a power failure the drive can be reset via the optional quick release Actuating the quick release causes the drive to travel back to the starting position GQR 9 03 2020...

Page 10: ...pull force of 110 N or greater The pull force must not exceed 250 N otherwise the GQR can be damaged A spring 4 must be built into the Bowden cable mechanism to prevent damage to the GQR and to ensure...

Page 11: ...an emergency Actuate the quick release GQR and move the drive into the desired position Caution Depending on version it is possible that the application could lower itself under its own weight If app...

Page 12: ...for signs of pinching and shearing off Also check the strain relief with kink protection in particular after each case of mechanical loading Any damaged connection leads of equipment must be replaced...

Page 13: ...GAMAT MEZ 13 MEGAMAT MEZ Article type designation Xxxxx Article number 24 29V Input voltage Max 3 50A Current consumption Duty cycle 2min ON 18 min OFF Intermittent operations 2 minutes 18 minutes Max...

Page 14: ...ontact Actuator installation not possible or the actuator generates a click sound at the lower limit switch if it is retracted in the application The fitting dimension from the application doesn t mat...

Page 15: ...4 Do not use any solvents such as benzene alcohol or similar substances 9 Disposal The MEGAMAT 4 drive consists of electronic components cables and metal and plastic parts You should observe all corre...

Page 16: ...irmed that the end product into which this machine will be installed complies with the Machinery Directive 2006 42 EC On reasonable request the manufacturer is obliged to send the special documentatio...

Page 17: ...ective 2014 30 EU Low Voltage Directive 2014 35 EU COMMISSION DELEGATED DIRECTIVE EU 2015 863 of 31 March 2015 amending Annex II to Directive 2011 65 EU of the European Parliament and of the Council a...

Page 18: ...1 Labelling general IEC EN60601 1 Section 7 2 Labelling inscriptions IEC EN60601 1 Section 8 Protection against electrical danger IEC EN60601 1 Section 11 1 Overheating protection IEC EN60601 1 Sectio...

Page 19: ...19 Notes 03 2020 ID 59400 9 0...

Page 20: ...DewertOkin GmbH Weststra e 1 32278 Kirchlengern Germany Phone 49 0 5223 979 0 Fax 49 0 5223 75182 http www dewertokin de Info dewertokin de MEGAMAT 4 03 2020 ID 59400 9 0...

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