Phoenix Mecano DewertOkin MEGAMAT 4 Installation Instructions Manual Download Page 10

11

a) 

Prerequisites

The 

MEGAMAT 4 drive system

 is only intended for use with corresponding DewertOkin 

control units.  

I

n this connection please also follow the installation instructions supplied with the 

accompanying control unit.

b) 

Quick release “GQR”

If you have acquired a 

MEGAMAT 4

 drive system with 

quick release „GQR“

, please note 

the following:

Ÿ

To ensure that the function of the “

mechanical quick release, GQR

” is reliable and  

 

remains in the same constant quality, the actuator has to be completely clean. We  

 

therefore recommend an optical check (see chapter 5b) or eventually cleaning    

 

including a final check of the quick release and the integration in the service plan of  

 

the application.

Ÿ

 

quick release „GQR“

 enables you to move the drive manually in an emergency.

Ÿ

Actuate the 

quick release „GQR“

 and move the drive into the desired position.

   

Caution: 

  Depending on version, it is possible that the application could lower    

 

 

itself under its own weight. If application is not possible to sink down    

 

 

with own weight, you must press down the right side of application.

Ÿ

 When restarting the drive system following actuation of the 

quick release „GQR“

 ,  

 

this automatically re-engages. The drive system is now ready for operation.

10

Attention!

Ÿ

   

The electric adjustment drive is not intended for use by small children        
or the unsupervised infirm.

Ÿ

  The electric adjustment drive is not a toy for children to play with.

5.  Operation

For drawing up the Operating Instructions for the end product, you can use the specialist 
information described herein. Please bear in mind that these instructions are intended for 
you  as a specialist and not for the possibly non-technically trained operator of the end 
product. 

Please note:

GQR (Quick Release) features a high quality gear system which can be actuated at 

Ÿ

any time, also in the loaded state.

Ÿ

To allow actuation, a suitable commercially available 

Bowden cable (2) 

is provided. 

This is fastened in the 

Bowden cable receptacle (1)

 (not part of the supply 

package).

Thread the Bowden cable fully through the groove in the 

Bowden cable 

Ÿ

receptacle (1) 

and into the cable bolt at the top, then secure the Bowden cable in 

place with the 

locking pin (3)

.

The tension of the Bowden cable should 

not

 be too tight, otherwise this could result 

Ÿ

in unintentional disengagement or cause the clutch in the GQR's gear system to 
slip which in turn can lead to damage.
The 

Bowden cable fixture (1) 

must be pulled until it meets the end stop (all the 

Ÿ

way up) in order to ensure that the GQR functions properly. The clutch on the GQR 
opens with a pull force of 110 N or greater. The pull force must not exceed 250 N; 

 

otherwise the GQR can be damaged.

spring (4)

 must be built into the Bowden cable mechanism to prevent damage to 

Ÿ

the GQR and to ensure proper function.

The Bowden cable must now be tested to ensure that it is in perfect working order.

Ÿ

Attention!

 

 

The GQR system is designed as a standard feature to be used for applications in the 

drive's push

 

direction

. When actuating the GQR, it is therefore important to ensure that 

the manual adjustment takes place in the 

intended direction only

Non-observance can cause the GQR to sustain damage

.

Moreover, another standard feature of the GQR is the trap protection for emergencies. 

Non-designated actuation of the trap protection (operating the quick release 
without actuating the Bowden cable in the opposite direction to the designated 
direction) leads to increased wear and premature failure of the system.

Please draw attention to this in your operating instructions

.

(1)

(2)

(3)

max. 250N
min.  110N

Pull Force F

(2)

(3)

(4)

MEGAMAT 4

03/2020

ID 59400 9.0

03/2020

ID 59400 9.0

Summary of Contents for DewertOkin MEGAMAT 4

Page 1: ...I n s t a l l a t i o n I n s t r u c t i o n s Issue 03 2020 MEGAMAT 4 Installation Instructions Translation of the original Installation instructions 03 2020 ID 59400 9 0...

Page 2: ...tained in these instructions In doing so you can prevent mistakes being made in installing or connecting the system which could result in injury and accidents as well as damage to the drive system or...

Page 3: ...tive In other words you may not put the drive system into operation until you have met the safety objectives of the Machinery Directive and issued a corresponding Declaration of Conformity The drive s...

Page 4: ...h x width x height of the drive min 190 x 171 5 x 92 mm min 236 x 171 5 x 92 mm with GQR Weight approx 2 5 kg depending on application Ambient conditions for operation storage and transport Transport...

Page 5: ...5 Assembly of the MEGAMAT 4 Single Drive 2 1 4 3 6 8 7 9 5 03 2020 ID 59400 9 0...

Page 6: ...nst dangerous excess travel and failure The safety limit switch puts the drive permanently out of action as soon as any over shooting of the regular limit switch takes place The safety limit switch is...

Page 7: ...ner for accepting the fittings of clevises must be in justify with each other If this is not the case additional lateral forces act on the drive unit A significant increase in the withdrawal forces ca...

Page 8: ...K bolts 3 8 it is security clip 4 9 and important to support drive 2 as this is released instantly Recommended arrangement of the fittings Besides precise alignment of the fittings we recommend using...

Page 9: ...se GQR optional In the event of a power failure the drive can be reset via the optional quick release Actuating the quick release causes the drive to travel back to the starting position GQR 9 03 2020...

Page 10: ...pull force of 110 N or greater The pull force must not exceed 250 N otherwise the GQR can be damaged A spring 4 must be built into the Bowden cable mechanism to prevent damage to the GQR and to ensure...

Page 11: ...an emergency Actuate the quick release GQR and move the drive into the desired position Caution Depending on version it is possible that the application could lower itself under its own weight If app...

Page 12: ...for signs of pinching and shearing off Also check the strain relief with kink protection in particular after each case of mechanical loading Any damaged connection leads of equipment must be replaced...

Page 13: ...GAMAT MEZ 13 MEGAMAT MEZ Article type designation Xxxxx Article number 24 29V Input voltage Max 3 50A Current consumption Duty cycle 2min ON 18 min OFF Intermittent operations 2 minutes 18 minutes Max...

Page 14: ...ontact Actuator installation not possible or the actuator generates a click sound at the lower limit switch if it is retracted in the application The fitting dimension from the application doesn t mat...

Page 15: ...4 Do not use any solvents such as benzene alcohol or similar substances 9 Disposal The MEGAMAT 4 drive consists of electronic components cables and metal and plastic parts You should observe all corre...

Page 16: ...irmed that the end product into which this machine will be installed complies with the Machinery Directive 2006 42 EC On reasonable request the manufacturer is obliged to send the special documentatio...

Page 17: ...ective 2014 30 EU Low Voltage Directive 2014 35 EU COMMISSION DELEGATED DIRECTIVE EU 2015 863 of 31 March 2015 amending Annex II to Directive 2011 65 EU of the European Parliament and of the Council a...

Page 18: ...1 Labelling general IEC EN60601 1 Section 7 2 Labelling inscriptions IEC EN60601 1 Section 8 Protection against electrical danger IEC EN60601 1 Section 11 1 Overheating protection IEC EN60601 1 Sectio...

Page 19: ...19 Notes 03 2020 ID 59400 9 0...

Page 20: ...DewertOkin GmbH Weststra e 1 32278 Kirchlengern Germany Phone 49 0 5223 979 0 Fax 49 0 5223 75182 http www dewertokin de Info dewertokin de MEGAMAT 4 03 2020 ID 59400 9 0...

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