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PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists

Spare part drawing / spare part list, LOTUS XL

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2017-01-16

32.11 Control unit of LOTUS XL, item no. 00101848

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Summary of Contents for 00103495

Page 1: ...Ph 50 Hz 45L RAL2004 item number 00103495 LOTUS XL silo light 400V 3 Ph 50 Hz 90L RAL2004 item number 00106142 LOTUS XL silo light 400V 3 Ph 50 Hz 60L RAL5010 item number 00491262 LOTUS XL silo light...

Page 2: ...17 01 16 Knauf PFT GmbH Co KG Postfach 60 97343 Iphofen Einersheimer Stra e 53 97346 Iphofen Germany Tel 49 9323 31 760 Fax 49 93 23 31 770 Technical hotline 49 9323 31 1818 info pft iphofen de www pf...

Page 3: ...1 Overview of control unit without water pump 14 9 2 Overview of control unit with water pump 14 10 Connections 15 10 1 Electrical connection 15 10 2 Water connection 15 11 Accessories 16 11 1 Necessa...

Page 4: ...sembly 38 31 1 Safety 38 31 2 Disassembly 39 31 3 Disposal 39 32 Spare part drawing spare part list LOTUS XL 40 32 1 Spare part drawing of drive of LOTUS XL 40 32 2 Spare part list for drive of LOTUS...

Page 5: ...Noise Directive 2000 14 EC Internal manufacturing inspection as per Article 14 Section 2 in conjunction with Appendix V This declaration applies only to the machine in the condition it was in when sol...

Page 6: ...defects are found in the safety devices or any other area that could impair safe operation the supervisor must be notified immediately For defects posing a hazard to persons the operation of the const...

Page 7: ...Always include the operating manual when transferring the machine to third parties The diagrams and illustrations shown in the manual are intended for better understanding of tasks and descriptions T...

Page 8: ...Weight 151 30 kg 00494491 Weight 151 30 kg 00500464 Weight 157 00 kg Length 2 050 mm Width 680 760 mm Height 500 660 mm 4 2 Connected load Output Setting value Mixer motor 5 5 kW 11 A Vibrator 0 25 k...

Page 9: ...ar Connection 1 2 inches 4 4 Operating requirements Ambient conditions Specification Value Unit Temperature range 2 45 C Relative humidity maximum 80 Operating period Specification Value Unit Maximum...

Page 10: ...e plate Fig 3 Type plate The type plate contains the following information Manufacturer Type Year built Machine number 6 Quality control sticker Fig 4 Quality control sticker The quality control stick...

Page 11: ...dy 3 Crane eyelet for crane transport 4 Assembly aid for silo attachment 5 Silo connection flange 6 230 V socket continuous current 7 On Off switch with phase inverter 8 Mixer motor connection 400 V 9...

Page 12: ...et for crane transport 4 Assembly aid for silo attachment 5 Silo connection flange 6 Water pump connection 400 V 7 Vibrator connection 400 V 8 On Off switch with phase inverter 9 Mixer motor connectio...

Page 13: ...he horizontal screw mixer PFT LOTUS XL is comprised of the following components Gear motor with motor swivel flange 8 2 Middle body Fig 8 Middle body Middle body with dosing zone 8 3 Mixing shaft dosi...

Page 14: ...water supply network 10 Mains connection 400 V 11 Main switch 12 Vibrator connection 400 V 13 Socket 230 V continuous current 9 2 Overview of control unit with water pump 11 10 9 8 7 6 5 Fig 12 Contro...

Page 15: ...13 Electrical connection 1 Three phase current connection 1 400 V 10 2 Water connection Fig 14 Water connection without a booster pump 1 Water connection 1 from water supply network or water barrel wi...

Page 16: ...ed item number 20423360 Power cable 5 x 2 5 50 m with CEE plug and coupling 16 A 6h red item number 20423350 Fig 17 Water air hose 3 4 x 40 m item no 20212100 11 2 Recommended accessories Fig 18 Boost...

Page 17: ...e PFT mixer Unique is the new revolutionary dosing and mixing shaft manufactured as a single unit without a middle axle This type of construction is pointing the way No more deposits adhering and the...

Page 18: ...tionary mixing technique with decisive advantages AREAS OF APPLICATION The PFT LOTUS XL mixes continuously and fully automatically all premixed dry lime cement based mortars up to a grain size of 8 mm...

Page 19: ...ys observe the symbols and instructions on the packaging Only use the suspension points provided Only remove packaging shortly before assembly Suspended loads WARNING Danger of death due to suspended...

Page 20: ...rrier NOTE Always submit a claim for the defects as soon as they are detected Damage claims can only be accepted within the applicable deadlines for submission 15 3 Transport in individual parts Fig 2...

Page 21: ...een made separate the materials according to type and size and reuse or recycle them accordingly CAUTION Environmental damage can result from improper disposal of materials Packaging materials are val...

Page 22: ...e stacked on one another or left lying around can cause accidents An increased noise level can cause permanent hearing loss Operation can result in noise that exceeds 78 dB A in close proximity to the...

Page 23: ...rical connection must be fused correctly Only connect the machine to a power source with an approved FI circuit breaker 30 mA RCD residual current device of type A 18 3 Checking the individual connect...

Page 24: ...connection with a booster pump Water connection to water supply network with booster pump 3 Check whether the sieve insert in the dirt trap 2 is clean 4 If necessary remove the sieve insert from the d...

Page 25: ...alve 1 1 Close the needle valve 2 Then open the needle valve by two rotations 3 The water flow rate totals approx 200 l h in this position 4 The consistency of the material can be adjusted using the n...

Page 26: ...filling the machine The decisions of the Committee for Hazardous Materials AGS can be read in the Technical Rules for Hazardous Substances TRGS 559 20 2 Switching on the machine Fig 34 Opening the si...

Page 27: ...f unauthorised switching on of the electrical supply This puts those in the danger area at extreme risk Before starting work switch off all electrical power supplies 1 Remove the power cord 1 from the...

Page 28: ...ppropriate for the setting time of the material and the length of the interruption take outdoor temperature into account Observe the guidelines of the material manufacturer regarding interruptions 23C...

Page 29: ...2 1 Fig 41 Removing the mixing tube 1 Disconnect the water supply from the middle body 1 2 Release the flanged nuts 2 on both sides and take off the mixing tube Fig 42 Cleaning 5 Clean the mixing tube...

Page 30: ...the hose from the water inlet on the middle body 2 3 Open the water drain cock 3 4 Connect an air compressor with an air hose to the water inlet 1 and use low pressure to blow out the water manifold...

Page 31: ...erly 26Troubleshooting 26 1 Dealing with malfunctions Dealing with malfunctions Generally the following applies 1 For all malfunctions which present a risk of material damage or personal injury perfor...

Page 32: ...using this manual 26 3 Safety Personnel Unless otherwise stated the troubleshooting methods detailed here can be carried out by the machine operator Some tasks may only be carried out by specialist pe...

Page 33: ...ry Drain the mixing tube and restart machine Operator Water is not flowing Solenoid valve bore hole in membrane blocked Clean the solenoid valve Service technician Solenoid coil defective Replace the...

Page 34: ...l and dry the material hopper Operator Mixing shaft worn out Replace mixing shaft Operator Thick thin mortar flow Not enough water Increase water supply by 10 for approx minute and then reduce it slow...

Page 35: ...ntenance 29 1 Safety Personnel Unless otherwise stated the maintenance work detailed here can be carried out by the machine operator Some tasks may only be carried out by specially trained personnel o...

Page 36: ...ding to the applicable local regulations 29 2 Cleaning The material hopper can be cleaned using a water hose once all material has been removed CAUTION Water can enter sensitive machine parts Before c...

Page 37: ...1 Unscrew the dirt trap and take out the sieve insert 2 Clean the sieve insert 3 Replace the sieve insert if dirt is severe 4 Replace the dirt trap sieve Sieve insert for dirt trap Item number 2015201...

Page 38: ...juries Therefore Ensure there is adequate space before starting any work Exercise caution when working with open sharp edged components Keep the work area clean and tidy Components and tools that are...

Page 39: ...ll as residual processing materials and dispose of them in an environmentally sound manner 31 3 Disposal Provided no return or disposal agreements have been made recycle the disassembled parts Metalli...

Page 40: ...verview Operation Spare Parts Lists Spare part drawing spare part list LOTUS XL 40 2017 01 16 32Spare part drawing spare part list LOTUS XL 32 1 Spare part drawing of drive of LOTUS XL 1 2 3 4 15 8 14...

Page 41: ...4 x 16 A b w 4 1 20 42 87 00 CEE plug 4 x 16 A 7h black 5 1 00 09 43 42 Coupling claw LOTUS XL zinc plated 6 1 20 20 99 93 Threaded pin M8 x 10 7 3 00 09 43 47 Rubber gasket D110 x d40 x 4 mm 8 8 20...

Page 42: ...XL light 400 V Overview Operation Spare Parts Lists Spare part drawing spare part list LOTUS XL 42 2017 01 16 32 3 Spare part drawing of middle body of LOTUS XL 1 2 3 4 19 18 17 16 15 14 13 5 6 7 8 9...

Page 43: ...Geka coupling 1 2 female thread pack of 10 11 1 20 20 17 00 Geka coupling gasket pack of 50 12 1 00 09 81 58 Clamping flange of rubber dosing zone LOTUS XL RAL2004 13 1 00 10 06 40 Mixing shaft dosin...

Page 44: ...PFT LOTUS XL light 400 V Overview Operation Spare Parts Lists Spare part drawing spare part list LOTUS XL 44 2017 01 16 32 5 Spare part drawing of mixing tube of LOTUS XL 1 2 3 10 9 8 7 6 5 4...

Page 45: ...04 cpl 2 1 00 08 95 29 Mixing tube LOTUS XL RAL 2004 3 1 00 09 43 41 Rubber mixing tube LOTUS XL DN 200x10x517 4 3 00 03 58 15 Hex screw M12 x 150 5 6 20 20 90 00 Washer B 13 zinc plated 6 3 00 02 33...

Page 46: ...ration Spare Parts Lists Spare part drawing spare part list LOTUS XL 46 2017 01 16 32 7 Control unit of LOTUS XL 50Hz item no 00494837 1 2 3 4 5 6 7 8 9 10 11 12 9 8 32 31 30 29 28 27 26 25 24 23 13 1...

Page 47: ...16 A 7h b w 16 1 00 00 12 27 On Off switch with phase inverter 10 16 A 17 2 00 02 20 73 CEE panel mounted socket 4 x 16 A 6h red 18 1 00 45 64 61 Plug for solenoid valve 400 V 50 60Hz 19 1 20 15 26 12...

Page 48: ...ration Spare Parts Lists Spare part drawing spare part list LOTUS XL 48 2017 01 16 32 9 Control unit of LOTUS XL 60Hz item no 00500432 1 2 3 4 5 6 7 8 9 10 11 12 9 8 13 14 32 31 30 29 28 27 26 25 24 2...

Page 49: ...44 54 On Off switch with phase inverter 10 16 A 60Hz 17 2 00 02 20 73 CEE panel mounted socket 4 x 16 A 6h red 18 1 00 45 64 61 Plug for solenoid valve 400 V 50 60Hz 19 1 20 15 26 12 Gasket for soleno...

Page 50: ...Overview Operation Spare Parts Lists Spare part drawing spare part list LOTUS XL 50 2017 01 16 32 11 Control unit of LOTUS XL item no 00101848 1 2 3 4 5 6 7 8 9 29 28 27 26 25 24 23 22 21 20 19 18 17...

Page 51: ...2 20 79 CEE mounted socket 4 x 16 A 7h b w 14 1 00 00 12 27 On Off switch with phase inverter 10 16 A 15 1 00 00 74 12 CEE mounted socket 4 x 16 A 6h red with earthing socket 230 V 16 1 00 45 64 61 Pl...

Page 52: ...PFT LOTUS XL light 400 V Overview Operation Spare Parts Lists Cable set Lotus XL light booster pump 400 V 50 Hz 52 2017 01 16 33Cable set Lotus XL light booster pump 400 V 50 Hz...

Page 53: ...PFT LOTUS XL light 400 V Overview Operation Spare Parts Lists Cable set Lotus XL light 400 V 50 Hz 2017 01 16 53 34Cable set Lotus XL light 400 V 50 Hz...

Page 54: ...PFT LOTUS XL light 400 V Overview Operation Spare Parts Lists Cable set Lotus XL light booster pump 400 V 60 Hz 54 2017 01 16 35Cable set Lotus XL light booster pump 400 V 60 Hz...

Page 55: ...e number Component Inspection criterion OK Rework replace Motor swivel flange Check for deformation Gear motor Check motor connection cable Check sealing rings Inspect coupling claw Middle body Gasket...

Page 56: ...em no 00500432 49 Control unit of LOTUS XL 60Hz item no 00500432 48 Control unit of LOTUS XL item no 00101848 50 Control unit of LOTUS XS item no 00101848 51 D Danger of frost 30 Dealing with a power...

Page 57: ...9 Safety regulations 19 Securing against restarting 28 Setting the water factor 25 Sieve insert 37 Sound power level 9 Spare part drawing of drive of LOTUS XL 40 Spare part drawing of middle body of L...

Page 58: ...PFT LOTUS XL light 400 V Overview Operation Spare Parts Lists 58 2017 01 16...

Page 59: ...PFT LOTUS XL light 400 V Overview Operation Spare Parts Lists 2017 01 16 59...

Page 60: ...e Parts Lists 60 2017 01 16 THE FLOW OF PRODUCTIVITY Knauf PFT GmbH Co KG Postfach 60 97343 Iphofen Einersheimer Stra e 53 97346 Iphofen Germany Tel 49 9323 31 760 Fax 49 9323 31 770 Technical hotline...

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