Pfeiffer Vacuum HISCROLL 12 Operating Instructions Manual Download

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Service solutions by Pfeiffer Vacuum

Spare parts

Accessories

15.1 Accessory information

15.2 Ordering accessories

Technical data and dimensions

16.1 General

16.2 Technical data

16.3 Substances in contact with the media

16.4 Dimensions

Declaration of Conformity

UK Declaration of Conformity

Table of contents

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Summary of Contents for HISCROLL 12

Page 1: ...OPERATING INSTRUCTIONS EN Translation of the Original HISCROLL 6 12 18 Scroll pump standard version ATEX certification...

Page 2: ...ct info pfeiffer vacuum de Further operating instructions from Pfeiffer Vacuum can be found in the Download Center on our website Disclaimer of liability These operating instructions describe all mode...

Page 3: ...with Pfeiffer Vacuum 21 3 Product description 22 3 1 Function 22 3 1 1 Drive 23 3 1 2 Cooling 23 3 1 3 Shaft bearing 23 3 1 4 Gas ballast 23 3 1 5 Pressure sensor 23 3 2 Connections 24 3 3 Identifying...

Page 4: ...ng with gas ballast 48 8 8 1 Controlling gas ballast valve with a pressure sensor 50 8 8 2 Controlling gas ballast valve without a pressure sensor 50 8 9 Operating mode display via LED 51 8 10 Switchi...

Page 5: ...5 1 Accessory information 73 15 2 Ordering accessories 73 16 Technical data and dimensions 75 16 1 General 75 16 2 Technical data 75 16 3 Substances in contact with the media 78 16 4 Dimensions 79 Dec...

Page 6: ...tion factors for the pressure range 1 hPa 47 Tbl 17 HiScroll gas ballast valve switch settings 49 Tbl 18 Behavior and meaning of the LEDS of the electronic drive unit 51 Tbl 19 Behavior and meaning of...

Page 7: ...sories 35 Fig 14 Accessory connector assignment 44 Fig 15 Speed modes 45 Fig 16 Displayed pressure 48 Fig 17 Pressure dependent gas ballast valve control in automatic mode 50 Fig 18 Gas ballast valve...

Page 8: ...ownload Center 1 1 2 Variants HiScroll 6 Scroll pump standard including ATEX HiScroll 6 Scroll pump without GB including ATEX HiScroll 6 scroll pump with automated GB HiScroll 12 Scroll pump standard...

Page 9: ...P N PD S10 000 S N Made in Germany 2022 07 S N2 max 6 1 m3 h Mass 19 kg n max 3000 1 min 100 127 VAC 10 50 60 Hz 4 0 A 200 240 VAC 10 50 60 Hz 2 0 A SCCR 500 A 250 VAC 10 kA 125 VAC D 35614 Asslar Be...

Page 10: ...cuum pump Warning hot surface This sticker warns of injuries caused by high temperatures as a result of contact without protection during operation Operating instructions note This sticker indicates t...

Page 11: ...meters are printed in bold as three digit numbers in square brackets Example P xxx Software version PC Personal computer PTFE Polytetrafluoroethylene RCD Residual Current Device RPT Digital pressure s...

Page 12: ...perty Notes tips or examples indicate important information about the product or about this docu ment 2 2 Safety instructions All safety instructions in this document are based on the results of the r...

Page 13: ...that could potentially result in an explosion when pumping explosive gases When pumping explosive media use only accessories that comply with the requirements of Di rective 2014 34 EU WARNING Explosi...

Page 14: ...ust line Faulty or inadequate exhaust pipes lead to dangerous situations e g increased exhaust pressure There is a danger of bursting Injuries caused by flying fragments the escaping of high pressure...

Page 15: ...the vacuum pump into operation if there is obvious external damage WARNING Risk of fatal injury due to electric shock caused by water damage The device meets protection degree IP 20 according to EN 60...

Page 16: ...result in contamination of devices or parts of them During maintenance work there is a risk to health from contact with these poisonous substances Illegal disposal of toxic sub stances causes environ...

Page 17: ...l applicable safety and accident prevention regulations Check that all safety measures are observed at regular intervals Do not expose body parts to the vacuum Always ensure a secure connection to the...

Page 18: ...groups based on their particu lar ignition capability IIA IIB and IIC The ignition power in this regard decreas es from Explosion group IIA to IIC The higher Explosion group e g IIC incorpo rates the...

Page 19: ...of the product invalidates all warranty and liability claims Any use that is counter to the purpose of the product whether intentional or unintentional is regarded as misuse Transporting installing or...

Page 20: ...hnical work Only a trained electrician may carry out electrical engineering work Within the meaning of this docu ment electricians are people responsible for electrical installation commissioning trou...

Page 21: ...Pfeiffer Vacuum For optimal and trouble free use of this product Pfeiffer Vacuum offers a comprehensive range of courses and technical trainings For more information please contact Pfeiffer Vacuum tec...

Page 22: ...1 2 3 IN OUT A B C D E Fig 2 Schematic compression cycle of scroll pumps IN Gas inlet 2 Orbiting spiral OUT Gas outlet 3 Gas compression 1 Stationary spiral A bis E Sections of increasing compression...

Page 23: ...c drive unit regulates the cooling capacity of the integrated fan depending on the cooling requirement 3 1 3 Shaft bearing Ball bearing mounted eccentric shaft The dry running working chamber of the v...

Page 24: ...accessories Tbl 5 Interfaces of the electronic drive unit 3 3 Identifying the product To ensure clear identification of the product when communicating with Pfeiffer Vacuum always keep all of the info...

Page 25: ...ive equipment e g safety shoes Packing We recommend keeping the transport packaging and original protective cover Safe transport of the product 1 Observe weight specified on the rating plate 2 Whereve...

Page 26: ...e bolt following transport and installation as required Keep the eye bolt for future use 4 2 Storing the vacuum pump Packing We recommend storing the product in its original packaging Storing the scro...

Page 27: ...ements freely accessible Keep the specifications on the motor rating plate visible and freely accessible With stationary installation if necessary secure the vacuum pump on the standing area with all...

Page 28: ...processes involving toxic media there is a risk of injury and danger to life due to poisoning Observe the relevant regulations for handling toxic substances Safely purge toxic process gases via an ex...

Page 29: ...t overpressure when the valve is closed WARNING Risk of injury from reactive potentially explosive or otherwise hazardous gas air mixtures Uncontrolled gas inlet of air or gases containing oxygen may...

Page 30: ...urning the selector switch to position 1 Letting in inert gas removes any particles from the inlet area of the gas ballast valve 5 5 Connecting to mains power supply DANGER Danger to life from electri...

Page 31: ...caused by water damage The device meets protection degree IP 20 according to EN 60529 2014 and is not protected against water ingress Vacuum pumps operated on the floor lead to leakage current in pen...

Page 32: ...remote designation offers the possibility to operate the electron ic drive unit via remote control The following specifications are the factory settings for the electronic drive unit They can be confi...

Page 33: ...o switch various electronic drive unit functions Inputs are assigned with functions ex factory You can configure them via the RS 485 interface and the Pfeiffer Vacuum parameter set DI remote priority...

Page 34: ...nnect the RS 485 interface to one external control unit only 6 4 Using RS 485 interface DANGER Danger to life from electric shock When establishing the voltages that exceed the specified safety extra...

Page 35: ...3 Connect all devices with RS 485 D and RS 485 D to the bus 6 5 Pfeiffer Vacuum protocol for RS 485 interface 6 5 1 Telegram frame The telegram frame of the Pfeiffer Vacuum protocol contains only ASCI...

Page 36: ...slave 123 1 2 3 0 0 3 0 9 0 2 1 1 2 cR ASCII 49 50 51 48 48 51 48 57 48 50 61 63 49 49 50 13 Data response 633 Hz Current rotation speed parameter P 309 device address Slave 123 1 2 3 1 0 3 0 9 0 6 0...

Page 37: ...32 and 127 06 TC_110 TM_700 6 boolean_new Logical value false true 01 0 is equivalent to false 1 is equivalent to true 7 u_short_int Positive whole number 03 000 to 999 10 u_expo_new Positive exponent...

Page 38: ...he use with the Pfeiffer Vacuum protocol Access type R read Read access W write Write access Unit Physical unit of the described variable min max Permissible limit values for the entry of a value defa...

Page 39: ...nt Operate via in terface 1 remote 2 RS 485 255 Unlock interface selec tion 7 RW 1 255 1 061 IntSelLckd Interface se lection locked 0 off 1 on 0 RW 0 1 0 063 Cfg DI2 Configuration input DI2 0 4 Deacti...

Page 40: ...1 R C 0 999999 346 TempMotor Motor temperature 1 R C 0 999999 349 ElecName Electronic drive unit desig nation 4 R 360 ErrHist1 Error code history item 1 4 R 361 ErrHist2 Error code history item 2 4 R...

Page 41: ...gnations Func tions Data type Access type Unit min max de fault 742 PrsCorrPi 1 Correction factor 1 2 RW 0 1 8 0 797 RS485Adr RS 485 Interface address 1 RW 1 255 2 Tbl 12 Reference value inputs Parame...

Page 42: ...ding on the operating and ambient conditions the surface temperature of the vacuum pump can increase to above 70 C Provide suitable touch protection Important settings and function related variables a...

Page 43: ...rating priority The electronic drive unit only accepts control commands via the interface with operating priority If the actual setting is not locked by the parameter P061 1 if another interface issue...

Page 44: ...he PLC level Operating vacuum pump with peripheral device 1 Observe the operating instructions of the peripheral device 2 Connect the respective peripheral device to the remote 15 pin D Sub socket 3 M...

Page 45: ...iffer Vacuum recommends standby mode for during process and production stops When standby mode is active the electronic drive unit reduces the rotation speed of the vacuum pump The factory setting is...

Page 46: ...the version with pressure sensor Pumping explosive atmospheres when using the pressure sensor is not permitted as the sensor does not have ATEX approval If a specific intake pressure is not reached P...

Page 47: ...tting related parameters 1 Set the parameter P 020 to 1 2 Adjust the target pressure using parameter P 730 8 7 Determining effective pressure with calibration factors Gas and vapor mixtures Process ga...

Page 48: ...pressure using the following formula Peff C p Peff Effective pressure C Calibration factor of the gas to be measured p Displayed pressure gauge calibrated for air 8 8 Operating with gas ballast WARNIN...

Page 49: ...with gas ballast a further approx 30 minutes after finishing the proc ess in order to dissipate any residual moisture Gas flow The flow rate gas flow increases according to inlet pressure Depending on...

Page 50: ...P 721 Sequence in automatic mode for version with pressure sensor The gas ballast valve opens each time the pump is started If the pressure value falls to 3 mbar the solenoid valve closes after the t...

Page 51: ...tation speed not reached On constant Pumping station ON set rotation speed reached Standby on On inverse flashes twice Selected speed temporarily overwritten by an autospeed mode Yellow Off no warning...

Page 52: ...Alternative Switch off via remote interface Remove the bridge between pins 7 ad 5 Operation 52 84...

Page 53: ...on of devices or parts of them During maintenance work there is a risk to health from contact with these poisonous substances Illegal disposal of toxic sub stances causes environmental damage Take sui...

Page 54: ...a load in order to restore the performance data Maintenance level We recommend that Pfeiffer Vacuum Service PV carry out maintenance work at level 3 Pfeiffer Vacuum will be released from all warranty...

Page 55: ...e hole in the spiral housing 3 Unscrew the valve plate from the compression spring 4 Clean the valve seat and the valve guide 5 Replace all wear parts according to the spare part package 9 3 2 Install...

Page 56: ...screwdriver Allen key WAF 2 5 Hexagon socket torque wrench WAF 2 5 9 4 1 Removing gas ballast valve Required tools Slot screwdriver Allen key WAF 2 5 O ring picker 1 2 3 4 5 6 Fig 21 Removing gas ball...

Page 57: ...loading the valve plate for the installation 6 Replace the O ring between the gas ballast handle and the base plate 9 4 2 Installing gas ballast valve 1 2 5 6 7 3 4 Fig 23 Assemble gas ballast valve...

Page 58: ...piral housing 3 Screw the special screw into the gas ballast valve Tightening torque 2 5 Nm 4 Check the function of the gas ballast valve by turning it to all positions 5 Press the cover into the gas...

Page 59: ...from the fan cover 3 Remove the protective cap from the exhaust connection 1 2 3 4 Fig 26 Removing the fan cover from the scroll pump 1 Fan cover 3 Connecting socket for air cooling 2 Electronic driv...

Page 60: ...t screws from the spiral housing Pay attention to the washers 2 Screw the 2 hexagon socket screws evenly and alternately into the top and bottom auxiliary holes 3 Push the spiral housing off the pump...

Page 61: ...as well as the spiral groove on both sides using a clean lint free cloth and a little isopropanol 6 Clean the cooling fin on the spiral housing to remove any soiling that might impact the cooling per...

Page 62: ...m the exhaust connection 2 Moisten the O ring in the spiral housing with a little isopropanol as an assembly aid for the O ring 3 Fit the spiral housing with the guide hole exactly on the guide pin of...

Page 63: ...plug on the remote connection of the electronic drive unit Tightening torque 0 4 Nm 9 6 Final inspection Prerequisite Maintenance work carried out on opening the housing Carrying out a final inspecti...

Page 64: ...protective caps 9 Store the vacuum pump in dry dust free rooms within the specified ambient conditions 10 In rooms with humid or aggressive atmospheres Hermetically seal the vacuum pump together with...

Page 65: ...nts must be disposed of in accordance with the applica ble regulations relating to environmental protection and human health with a view to reducing natural resource wastage and preventing pollution 1...

Page 66: ...vacuum pump 1 Carry out leak detection 2 Check seals and flange connections 3 Eliminate leaks Gas throughput too high Reduce the process gas load Rotor not running smoothly defective bearing 1 Check t...

Page 67: ...essage with parameter P 009 Use preconfigured quick keys with the symbol or display tiles on Pfeiffer Vacuum display and control units Error code Problem Possible causes Remedy Err001 Excess rotation...

Page 68: ...Deactivate the remote priority Wrn038 Pressure regula tion error Target pressure can not be reached Increase or decrease the gas load Wrn040 Note Maintenance level 1 rec ommended Regularly check the p...

Page 69: ...ity You can find more detailed information and addresses on our homepage in the Pfeiffer Vacuum Service section You can obtain advice on the optimal solution for you from your Pfeiffer Vacuum represen...

Page 70: ...duct in suitable stable transport containers only e Maintain applicable transport conditions ERKL RUNG KONTAMINIERUNG 6 Attach the contamination declaration to the outside of the packag ing 7 Now send...

Page 71: ...he vacuum pump article number at hand along with other details from the rating plate Install original spare parts only 1 2 Fig 31 HiScroll maintenance kit 1 1 Tip seal 2 O ring Spare part package Orde...

Page 72: ...alve set 1 Valve plate 2 4 O ring 19 2 5 2 Compression spring 2 5 O ring 6 3 3 O ring 16 1 5 Spare part package Order number HiScroll 6 HiScroll 12 HiScroll 18 Valve set PD E13 000 T Tbl 25 Spare part...

Page 73: ...C13 3 m P 4564 309 ZA Mains cable 115 V AC NEMA 5 15 to C13 3 m P 4564 309 ZL External silencer ES 25 M DN 25 PD Z10 000 External silencer ES 25 L DN 25 PD Z10 001 SAS 25 S dust separator DN 25 ISO KF...

Page 74: ...Article Order number Y connector M12 for RS 485 P 4723 010 USB RS 485 converter PM 061 207 T Tbl 26 Accessories for HiScroll Accessories 74 84...

Page 75: ...8 0 76 1 Tbl 28 Conversion table Units for gas throughput 16 2 Technical data Performance data The tested base pressure is measured during quality control prior to delivery using a gas type independe...

Page 76: ...7 Pa m s 5 10 7 Pa m s 5 10 7 Pa m s Weight 19 kg 19 kg 19 kg Tbl 29 Technical data for HiScroll 6 Selection field HiScroll 12 scroll pump standard in cluding ATEX HiScroll 12 scroll pump without GB i...

Page 77: ...PD S30 001 PD S30 002 Connection flange in DN 25 ISO KF DN 25 ISO KF DN 25 ISO KF Connection flange out DN 25 ISO KF DN 25 ISO KF DN 25 ISO KF Cooling method Air Forced convection Air Forced convectio...

Page 78: ...contact with the media Pump parts Substances in contact with the media Standard Housing Aluminum X Inlet flange Stainless steel X Outlet flange Stainless steel X Corrugated bellows Stainless steel X P...

Page 79: ...16 4 Dimensions 1 4 5 2 5 7 2 7 9 114 200 220 5 47 380 207 5 298 260 1 6 0 9 20 5 DN 25 ISO KF 4 Gummif e rubber feet Fig 33 HiScroll 6 Dimensions in mm Technical data and dimensions 79 84...

Page 80: ...DN 25 ISO KF 260 58 136 200 265 328 222 419 30 5 9 160 322 304 170 4x Gummif e rubber feet Fig 34 HiScroll 12 HiScroll 18 Dimensions in mm Technical data and dimensions 80 84...

Page 81: ...Restriction of the use of certain hazardous substances delegated directive 2015 863 EU Harmonized standards and applied national standards and specifications EN ISO 12100 2011 EN 61000 3 2 2019 EN 101...

Page 82: ...Compatibility Regulations 2016 The Restriction of the Use of Certain Hazardous Substances in Electrical and Elec tronic Equipment Regulations 2012 Harmonized standards and applied national standards...

Page 83: ...83 84...

Page 84: ...PU0097 ed B Date 2209 P N PU0097BEN...

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