TABLE OF CONTENTS
2
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SERVICE OPERATIONS................................................................................................................................. 28
Changing the engine oil and replacing the oil filter ..................................................................................28
Replacing the air filter ..............................................................................................................................30
Removal of the spark plug .......................................................................................................................31
Draining the cooling circuit .......................................................................................................................31
Transmission air filter ...............................................................................................................................33
Removal of the primary transmission cover .............................................................................................33
125 cc................................................................................................................................................................ 33
200 cc................................................................................................................................................................ 34
Checking the transmission cover bearing ................................................................................................34
Removal of the primary drive ...................................................................................................................35
125 cc................................................................................................................................................................ 35
200 cc................................................................................................................................................................ 36
Removal of the overrunning clutch...........................................................................................................36
Checking the overrunning clutch..............................................................................................................37
Changing the drive pulley bearings..........................................................................................................38
200 cc................................................................................................................................................................ 39
Checking the drive belt.............................................................................................................................39
Removal of the clutch lining assembly .....................................................................................................39
Refitting the clutch lining assembly ..........................................................................................................40
Fitting the overrunning clutch ...................................................................................................................41
Installing the primary drive .......................................................................................................................43
125 cc................................................................................................................................................................ 44
200 cc................................................................................................................................................................ 44
Fitting the primary transmission cover .....................................................................................................45
125 cc................................................................................................................................................................ 45
200 cc................................................................................................................................................................ 45
Installing the valve clearance ...................................................................................................................46
Checking the valve clearance ..................................................................................................................47
Changing the fuel filter .............................................................................................................................47
Brake pad wear ........................................................................................................................................48
Replacing the brake pads ........................................................................................................................48
Front brake ........................................................................................................................................................ 48
Rear brake......................................................................................................................................................... 48
Checking the brake fluid level ..................................................................................................................50
Draining the front fork...............................................................................................................................51
