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M300 Corpus HD

Maintenance and repairs

5.4

Battery replacement

WARNING!

Use safety gloves and safety goggles

Always use safety gloves and safety goggles when working with batteries.
Exercise caution when using metallic tools or other objects while working
with batteries. Batteries are heavy and charged devices and must be
handled with great caution. Failure to follow any of these warnings could
cause a short circuit, explosion, property damage and/or bodily harm.

CAUTION!

Recycling batteries

Used or malfunctioning batteries must be disposed of responsibly in
accordance with local recycling regulations.

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Summary of Contents for M300 Corpus HD

Page 1: ...User s Manual American English M300 Corpus HD ...

Page 2: ......

Page 3: ...e of both vendor and product Your power wheelchair is designed to provide the highest possible comfort and safety while meeting both safety and environmental requirements Before you begin using your wheelchair it is important that you read and understand the contents of these operating instructions and in particular the safety instructions ...

Page 4: ...Text Produced and published by Permobil Edition 3 Date 2018 11 05 Order no 334794 eng US ...

Page 5: ... TN 37090 USA Tel 800 736 0925 Fax 800 231 3256 E mail TechSupport permobil com Web www permobilus com Head office of the Permobil group Permobil AB Box 120 861 23 Timrå Sweden Tel 46 60 59 59 00 Fax 46 60 57 52 50 E mail info permobil com Web www permobil com ...

Page 6: ......

Page 7: ... Ordering documentation 13 1 8 Scrapping and recycling 13 2 Safety instructions 15 2 1 Descriptions of admonitions 16 2 2 Warnings and precautions 19 3 Getting to know your wheelchair 35 3 1 Overview 37 3 2 Technical specifications 39 3 3 Stickers 42 3 4 Design and function 47 3 5 Control panel 64 3 6 Accessories 115 4 Preparing for use 117 4 1 Settings and adjustments 118 4 2 Handling and driving...

Page 8: ...73 5 4 Battery replacement 175 5 5 Batteries storage 180 5 6 Drive wheels 181 5 7 Casters 185 5 8 Resetting the main circuit breaker and battery isolator 187 5 9 Brake release 189 5 10 Positioning belt 189 6 Troubleshooting 191 6 1 Troubleshooting guide 192 6 2 Diagnostics R net LCD control panel 193 6 3 Diagnostics R net LED control panel 197 6 4 Repairing defective units 202 Index 203 ...

Page 9: ...hat can arise while using the wheelchair Always keep operating instructions within convenient reach when using your product as the need for important information may arise concerning its use safety and maintenance It is also possible to obtain information concerning our products from our website All information pictures illustrations and specifications are based upon the product information availa...

Page 10: ...ty period for this product Product Warranty Information sets forth the conditions of the warranty For further information about applicable warranties see https permobilus com support warranties NOTICE Unapproved replacement of parts If any part is replaced without approval from Permobil the wheelchair warranty will become void Permobil accepts no liability for any loss that occurs as a result of a...

Page 11: ... EN 1021 1 EN 1021 2 ISO 7176 9 ISO 7176 14 ISO 7176 16 ISO 7176 19 ANSI AAMI ES60601 1 AS NZS 60335 2 29 AS NZS CISPR 14 1 CAN CSA C22 2 No 60601 1 EN60601 1 IEC 60335 2 29 ISO 7176 21 ISO 7176 25 1 3 Technical support In the event of technical problems contact your dealer or call Permobil Inc USA on 1 800 736 0925 11 ...

Page 12: ...rs please contact your nearest Permobil representative This is usually the same person you were in contact with at the time of purchase To get in touch with your contact use the link at Open your country page and the contact page The page provides the necessary contact information and a document to help you provide us with the information we need to investigate the incident Provide as much of the ...

Page 13: ...ing documentation Should you need another copy of this manual one may be ordered from Permobil Ask for the order number specified on the back cover 1 8 Scrapping and recycling Contact Permobil for information about scrapping agreements in force 13 ...

Page 14: ...M300 Corpus HD Important information 14 ...

Page 15: ...sible for personal injuries or property damage resulting from any person s failure to follow the warnings and instructions in this manual Permobil is not responsible for injuries or damage resulting from failure to exercise good judgment The final selection and purchasing decision about the type of power wheelchair to be used is the responsibility of the user and his or her healthcare professional...

Page 16: ...it Do not undertake your own first test drive without making sure help is available in the immediate vicinity should you need it 2 1 Descriptions of admonitions The following admonitions describing warnings remarks and explanatory texts are used throughout this manual to draw attention to items of significant importance to safety DANGER Danger admonition Indicates a dangerous situation which if no...

Page 17: ...damage to the product or other property CAUTION Caution admonition Indicates a hazardous situation which if not avoided could result in minor or moderate injury as well as damage to the product or other property NOTICE Notice admonition Indicates an important but not hazardous situation which if not avoided could result in damage to the product or other property 17 ...

Page 18: ...M300 Corpus HD Safety instructions Provides information about the conditions or circumstances under which the information given applies 18 ...

Page 19: ...o not drive the wheelchair over any curbs or obstacles higher than specified in the technical specifications section of the manual When driving over a curb or similarly elevated surface cross it at a 90 degree angle perpendicular Crossing such surfaces at any other angle may result in the wheelchair s tipping Reduce your speed when driving on uneven terrain or soft surfaces Never use your wheelcha...

Page 20: ...l parts of the wheelchair are undamaged before operating it again Failure to do so could lead to personal injury CAUTION Operation adjust seating system for elevations Be sure to adjust the position of your seating according to the limitations applicable to the wheelchair concerned before climbing obstacles or driving on uneven surfaces or slopes WARNING Risk of tipping over Do not allow the leg r...

Page 21: ... with your physician about your physical limitations and medications WARNING Modifications Do not modify your wheelchair or any of its components Your wheelchair has been configured specifically for your needs as prescribed by your healthcare provider Special skills training and knowledge are needed to set up modify and repair the wheelchair Initial setup and all modifications and repairs must be ...

Page 22: ...the abilities and limitations of the user CAUTION Operation slopes When driving downhill select the slowest speed and proceed with caution Driving down a slope may shift the user s center of gravity forward If the wheelchair rolls faster than you would like stop the wheelchair by releasing the joystick and begin descending again more slowly Avoid sudden stops or starts Stop by releasing the joysti...

Page 23: ... an angle increases the risk of tipping or falling Use extreme caution when driving up inclines Do not drive up or down hazardous inclines such as a surfaces covered with snow ice or wet leaves or a surface that is uneven Also avoid driving on ramps that do not have proper edge protection WARNING Operation turning Turning your wheelchair at high speeds may cause it to topple with personal injury a...

Page 24: ...rty damage including damage to the wheelchair CAUTION Driving range The driving range stated in the technical specifications of this manual represents the theoretical driving range when testing the wheelchair according to RESNA WC 2 Section 4 and This test is performed under ideal conditions and actual driving ranges will vary depending on battery status tire selection and driving conditions Frequ...

Page 25: ... level ground not on hills ramps slopes or other inclines Using these seat functions while driving on inclines may lead to personal injury and property damage including damage to the wheelchair WARNING Center of balance The likelihood of the wheelchair s tipping and the point at which the wheelchair will tip forward back or to the side depends on its center of balance Note that the following facto...

Page 26: ...side armrest When transferring into or out of the wheelchair every precaution must be taken to reduce the distance between the wheelchair and the place to which the user is transferring Too great a distance may cause the user to overexert him or herself lose balance or fall Permobil recommends that users transfer in the presence of or with the assistance of an attendant Use caution when bending or...

Page 27: ...Follow the manufacturer s instructions supplied with the approved fastening straps Instead of fastening straps the wheelchair may be secured with a locking system approved by Permobil for the product concerned For alternative vehicle securement options please consult your dealer WARNING Wheelchair must be facing forward The wheelchair is designed to be facing forward when used as a seat in a motor...

Page 28: ...oof sealed batteries such as gel or AGM must be used Make sure that wheelchair components do not accidently press down the seat belt s release button If these requirements are not followed the user can sustain bodily injuries or die WARNING Positioning belts and aids are not vehicle seatbelts The wheelchair positioning belt and aids are designed to properly position the user in the wheelchair for ...

Page 29: ...o short circuit catch fire and cause personal injury or property damage If it has been exposed to moisture do not operate your wheelchair until it has dried completely If any of the shrouds or the joystick boot has cracks or tears they must be replaced immediately Failure to do so may allow moisture to enter the electronics and cause personal injury or property damage including fire Be extremely c...

Page 30: ...rket accessories Do not use parts or accessories not authorized by Permobil The use of non approved aftermarket accessories and parts may cause changes in the wheelchair that make it unstable or uncontrollable The product warranty may be voided if unauthorized parts or accessories are used CAUTION Non approved electrical or electronic devices Connecting non approved electrical or electronic device...

Page 31: ...d goggles WARNING Safety circuits The products are equipped with safety circuits Inhibit circuits prevent the wheelchair from being driven under certain conditions Speed reduction circuits limit the wheelchair s maximum speed under certain conditions Limit switch circuits limit the wheelchair s functions under certain conditions Over load protection circuits switch the wheelchair off in case of an...

Page 32: ...for unauthorized individuals is prevented Never store the wheelchair in a room where there is a risk of condensation mist or moisture on surfaces e g in pool areas laundry rooms or similar If you are unsure how your wheelchair and its accessories should be properly stored contact your supplier or Permobil for more information WARNING Damage and or malfunctions If you feel the wheelchair is not beh...

Page 33: ...s The Electromagnetic Compatibility EMC limit values with respect to power wheelchairs are set forth in the harmonized standards for the EU in the Medical Devices Directive No 93 42 EEC Our power wheelchairs comply with these limit values WARNING Discontinue use following a serious accident Stop using your wheelchair if it has been subject to flooding fire dropping crushing or any impact event inc...

Page 34: ...M300 Corpus HD Safety instructions 34 ...

Page 35: ...onics 41 3 2 5 Batteries 42 3 2 6 Control force 42 3 2 7 Circuit breakers 42 3 3 Stickers 42 3 3 1 Read the instructions 43 3 3 2 Circuit Breaker Battery Isolator 43 3 3 3 Wheel Locks 44 3 3 4 Tie down point 44 3 3 5 Use as seat in motor vehicle prohibited 45 3 3 6 Crush hazard 45 3 3 7 Battery Connections and Fuses 46 3 3 8 Serial number label 46 3 4 Design and function 47 3 4 1 Seat 47 3 4 2 Cha...

Page 36: ... your wheelchair 3 5 Control panel 64 3 5 1 R net Control Panel With LCD Monochrome Display 64 3 5 2 R net Control Panel With LCD Color Display 79 3 5 3 R net LED Joystick Module 99 3 5 4 ICS Control Panel 106 3 6 Accessories 115 36 ...

Page 37: ...M300 Corpus HD Getting to know your wheelchair 3 1 Overview 37 ...

Page 38: ... to know your wheelchair Figure 1 M300 Corpus HD Overview 1 Back rest 2 Control panel 3 Seat 4 Serial number label 5 Leg rest 6 Foot plates 7 Front caster wheels 8 Drive wheels 9 Rear caster wheels 10 Chassis 11 Arm rest 38 ...

Page 39: ...lities The wheelchair consists of a chassis and a seat The chassis contains the wheelchair s electronics power supply and drive functions The seat consists of a seat frame seat plate back rest arm rest leg rest seat lift fixed seat tube and any accessories options such as a head rest calf rest chest support etc 3 2 Technical specifications Product name P M300 Corpus HD Wheelchair class W B 39 ...

Page 40: ...h 47 inches Height 47 inches Width 30 34 inches Smallest transportation size Length 34 inchesWidth 30 34 inchesHeight 36 inches 3 2 1 Dimensions and weight Length P 47 inches Width P 30 34 inches Height P 47 inches Weight including batteries P 450 lbs 40 ...

Page 41: ... 4 inches Min ground clearance 2 9 inches Hill climbing ability 7 5 Safe slope 7 5 Static stability downhill 13 Static stability uphill 15 Static stability sideways 15 Max Speed forward 5 1 mph Max User weight 450 lbs 3 2 3 Wheels Drive wheel tire dimensions 300 x 8 Caster tire dimensions 210 x 65 Recommended tire pressure 29 36 psi 3 2 4 Electronics Rnet drive electronics type CJSM sw PM120 41 ...

Page 42: ...pacity 2x74Ah Nominal voltage 12V Charging time 8 hours 3 2 6 Control force Joystick 1 5 N Keys 2 N 3 2 7 Circuit breakers Main fuse 63 A 3 3 Stickers Take a good look at all the stickers on the wheelchair and get acquainted with their meaning The stickers contain important information for safe and proper use 42 ...

Page 43: ... 3 3 1 Read the instructions Figure 2 Read the instructions The sticker indicates that there are instructions that should be read and understood before use or before adjustment is performed 3 3 2 Circuit Breaker Battery Isolator Figure 3 Circuit Breaker Battery Isolator The sticker shows in what position the switch should be to turn the main power Off respectively On Description of the Circuit Bre...

Page 44: ...n in released respectively activated state Description of the wheel locks function is found on page page 137 3 3 4 Tie down point Figure 5 Tie down point The sticker indicates where the wheelchair must be secured during transport There is a sticker next to each tie down point Description of transport of the wheelchair is found on page 155 44 ...

Page 45: ...e prohibited Figure 6 Use as seat in motor vehicle prohibited The sticker indicates that the wheelchair is not approved for use in motor vehicles General advise regarding transport is found on page 155 3 3 6 Crush hazard Figure 7 Crush hazard The sticker indicates a crush hazard 45 ...

Page 46: ...olarity of the batteries and where the fuses are found on the wheelchair Read more about changing batteries in 4 3 Batteries Page 150 3 3 8 Serial number label Figure 9 Serial number label 1 Made in country of final assembly by address of site of final assembly 2 Serial number 3 Product type 4 Date of assembly 5 EAN code 6 Maximum user weight 46 ...

Page 47: ...he power seat functions Make absolutely sure that nothing gets stuck between moving parts Failure to do so may lead to personal injury Figure 10 Electric actuator The power seat functions are driven by an electric actuator which is steplessly controlled from the wheelchair control panel Available functions may vary depending on how the seat is equipped Functions Seat Lift Leg rest angle Seat Tilt ...

Page 48: ... seat functions in use When operating the seat functions the center of gravity is also shifted increasing the risk of tipping over Only use the seat functions on a level floor Always drive in the lowest speed and never tilt the seat or back so far that the wheelchair cannot be maneuvered safely 48 ...

Page 49: ...ur wheelchair Figure 11 Power Seat Lift Permobil M300 Corpus HD can be fitted with an electrically controlled seat lift that allows the seat to be raised steplessly up to 8 inches in order to adjust its height to tables benches etc 49 ...

Page 50: ... seat functions in use When operating the seat functions the center of gravity is also shifted increasing the risk of tipping over Only use the seat functions on a level floor Always drive in the lowest speed and never tilt the seat or back so far that the wheelchair cannot be maneuvered safely 50 ...

Page 51: ...M300 Corpus HD Getting to know your wheelchair Figure 12 Power Seat Tilt The electrically controlled seat tilt makes it possible to set the suitable seat angle within the operating range 51 ...

Page 52: ...Getting to know your wheelchair Power backrest angle Figure 13 Power Backrest The back angle can be adjusted via the Recline Control allowing the consumer to set a recline angle as needed within the operating range 52 ...

Page 53: ...M300 Corpus HD Getting to know your wheelchair Power leg rest angle Figure 14 Power Legrest The legrests can be elevated to a desired angle within the operating range 53 ...

Page 54: ...re 15 Manual clamp Tube for the Backrest Recline The seat can be adjusted manually by adjusting manual locking tubes with quick acting locks in a number of fixed positions Available functions may vary depending on how the seat is equipped Functions Leg rest Angle Backrest recline 54 ...

Page 55: ...s HD Getting to know your wheelchair Leg rest angle WARNING Risk of pinching while adjusting leg rest angle Do not put weight on the leg rest while adjusting the angle There is a risk of pinch point accidents 55 ...

Page 56: ...cking tube moves freely and the leg rest can be angled 2 Adjust the leg rest angle to the required angle and then lock the locking tube securely by releasing the handle so that it engages in the intended hole in the locking tube 3 After adjustment check that the leg rest is locked in position Backrest angle WARNING Risk of pinching while adjusting backrest angle Do not put weight on the backrest w...

Page 57: ...hen lock the locking tube securely by releasing the handle so that it engages in the intended hole in the locking tube 3 After adjustment check that the back rest is locked in position 3 4 1 3 Other Adjustment Options The control panel arm rest foot plates and other accessories such as calf rest thigh support trunk support head rest etc have manual adjustment and setting options 3 4 2 Chassis 3 4 ...

Page 58: ...hock absorbers should be performed by personnel who are well acquainted with the design and functionality of the wheelchair When adjustment is needed contact your nearest Authorized Permobil Service Center 3 4 2 3 Wheels The wheelchair s drive wheels are available with pneumatic tires or flat free foam filled tires The casters are available with solid polyurethane tires or pneumatic tires 58 ...

Page 59: ...ng to know your wheelchair 3 4 2 4 Lights and reflectors Front Lights Rear Lights Side Reflectors The wheelchair is equipped with reflectors on the front rear and sides Front rear lights and turn indicators are optional 59 ...

Page 60: ...tallic objects during work with batteries A short circuit can easily cause an explosion Always use safety gloves and goggles Remember that the batteries are heavy and must be handled with great caution CAUTION Recycling batteries Used or malfunctioning batteries must be disposed of responsibly in accordance with local recycling regulations 60 ...

Page 61: ...w your wheelchair Figure 19 Rear Battery and seat support The wheelchair s batteries are located under the covers of the chassis Both of the batteries are easily accessible for maintenance and replacement Figure 20 Front Battery 61 ...

Page 62: ...riggered It also functions as a battery isolator and is controlled ON OFF via the lever located inside the hole at the bottom of the rear battery cover The lever switch can be activated without removing the cover 3 4 2 7 Charger socket CAUTION Switch off main circuit breaker Always switch off the power supply to the control panel before interrupting the power with the main circuit breaker 62 ...

Page 63: ...f the main fuse is triggered there is often a major electrical fault The cause of the fault should be checked carefully before the switch is reset Contact Service in case of doubt Figure 22 Charger socket The charger socket is located on the control panel 63 ...

Page 64: ...ome Display 3 5 1 1 General Figure 23 Control Panel The Control Panel consists of a joystick function buttons and a Display At the back of the panel you also find the Charger Socket and two Jack Sockets Your wheelchair may also be equipped with an extra Seat Control Panel in addition to the control panel 64 ...

Page 65: ...socket Figure 24 Charger Socket This socket should only be used for charging or locking the wheelchair Do not connect any type of programming cable into this socket This socket should not be used as a power supply for any other electrical device Connection of other electrical devices may damage the control system or affect the E M C performance of the wheelchair 3 5 1 3 Function Buttons On the con...

Page 66: ...Buttons Figure 27 Speed buttons Decrease Increase These buttons decreases increases the wheelchairs maximum speed Depending on the way the control system has been programmed a momentary screen may be displayed when these buttons are pressed Mode Button Figure 28 Mode Button The Mode button allows the user to navigate through the available operating Modes for the control system The available modes ...

Page 67: ...he wheelchair is provided with lights This button activates inactivates the wheelchairs hazards lights This function is used when the wheelchair is positioned in a way making it a obstruction for others Push the button to activate the hazard lights and push it again to inactivate them When activated the indicator LED will flash in sync with the wheelchair s indicators Lights Button and LED Figure ...

Page 68: ...the button again to turn it off When activated the left indicator LED will flash in sync with the wheelchair s indicator Right Indicator Button and LED Figure 33 Right Indicator and LED Only active if the wheelchair is provided with lights This button activates and de activates the wheelchair s right indicator Depress the button to turn the indicator on and depress the button again to turn it off ...

Page 69: ...s a buddy button To change the Profile whilst driving simply press the button 3 5 1 5 Display The status of the control system can be understood by observing the display The control system is on when the display is backlit Screen Symbols Figure 35 Drive Screen The Drive screen for the R net has common components which will always appear and components which will only appear under certain condition...

Page 70: ...ol system is switched on depress and hold the On Off button After 1 second the control system will beep Now release the On Off button Deflect the joystick forwards until the control system beeps Deflect the joystick in reverse until the control system beeps Release the joystick there will be a long beep The wheelchair is now locked To unlock the wheelchair If the control system has switched off pr...

Page 71: ...en the wheelchair is locked To lock the wheelchair with a key lock Insert and remove a PGDT supplied key into the Charger Socket on the Joystick Module The wheelchair is now locked To unlock the wheelchair Insert and remove a PGDT supplied key into the Charger Socket The wheelchair is now unlocked 71 ...

Page 72: ...Some models are equipped with three memory locations Each memory location can store the position of the seat s adjustment device This means that it is easy to retrieve a seat position saved earlier Maneuvering the seat CAUTION If the symbol M appears together with the seat icon this means that a memory function has been activated Move the joystick to the left or right to choose a seat function ins...

Page 73: ...s in the control panel display See figure 39 2 Move the joystick to the left or right to select a seat function The icon for the seat function selected appears in the display 3 Move the joystick forwards or backwards to activate the function Return to drive mode Press the Mode button one or more times until a standard display image with speed indicator appears in the control panel display see fig ...

Page 74: ... joystick to the left or right to select a function The icon for the function selected appears in the display Figure 39 shows an example of the icons that may be shown in the display Which icons are shown varies depending on the seat model and available functions 74 ...

Page 75: ... times until a seat icon appears in the control panel display 2 Move the joystick to the left or right to select a memory location M1 M2 or M3 A seat icon and memory symbol M for the memory location selected are shown in the control panel display see fig 40 3 Move and hold the joystick forwards The seat adjusts to the position stored earlier For reasons of safety the joystick must be held forwards...

Page 76: ... Corpus HD Getting to know your wheelchair Return to drive mode Press the Mode button one or more times until a standard display image with speed indicator appears in the control panel display see fig 38 76 ...

Page 77: ...appears in the control panel display 3 Move the joystick to the left or right to select a memory location M1 M2 or M3 A seat icon and memory symbol M for the memory location selected are shown in the control panel display see fig 41 4 Move the joystick backwards to activate the save function An arrow will appear next to the memory symbol M see fig 42 5 Save the current position by moving the joyst...

Page 78: ...w your wheelchair Return to Drive Mode PROFILE MODE M1 Figure 42 Save function activated Press the Mode button one or more times until a standard display image with speed indicator appears in the control panel display see fig 38 78 ...

Page 79: ...M300 Corpus HD Getting to know your wheelchair 3 5 2 R net Control Panel With LCD Color Display 79 ...

Page 80: ...nel The Control Panel consists of a joystick function buttons and a display At the front of the panel is the Charger Socket Two Jack Sockets are located on the bottom of the panel Your wheelchair may also be equipped with an extra Seat Control Panel in addition to the control panel 80 ...

Page 81: ... connected into the control panels charger socket Figure 44 Charger Socket This socket should only be used for charging or locking the wheelchair Do not connect any type of programming cable into this socket This socket should not be used as a power supply for any other electrical device Connection of other electrical devices may damage the control system or affect the E M C performance of the whe...

Page 82: ...ol system electronics which in turn supply power to the wheelchair s motors Horn Button Figure 46 Horn Button The horn will sound while this button is depressed Maximum Speed Buttons Figure 47 Speed buttons Decrease Increase These buttons decreases increases the wheelchairs maximum speed Depending on the way the control system has been programmed a momentary screen may be displayed when these butt...

Page 83: ...number of available Profiles is dependant on how the control system is programmed Depending on the way the control system has been programmed a momentary screen may be displayed when the button is pressed Hazard Warning Button and LED Figure 50 Hazard Button and LED Only active if the wheelchair is provided with lights This button activates inactivates the wheelchairs hazards lights This function ...

Page 84: ... is provided with lights This button activates and de activates the wheelchair s left indicator Depress the button to turn the indicator on and depress the button again to turn it off When activated the left indicator LED will flash in sync with the wheelchair s indicator Right Indicator Button and LED Figure 53 Right Indicator and LED Only active if the wheelchair is provided with lights This but...

Page 85: ...ff using an external device such as a buddy button The External Profile Switch Jack 2 allows the user to select Profiles using an external device such as a buddy button To change the Profile whilst driving simply press the button 3 5 2 5 Display The status of the control system can be understood by observing the display The control system is on when the display is backlit 85 ...

Page 86: ...creen for the R net has common components which will always appear and components which will only appear under certain conditions Below is a view of a typical Drive screen in Profile 1 A Clock B Speedometer C Profile name D Current profile E Battery indicator F Max Speed indicator 86 ...

Page 87: ...epping Up The wheelchair batteries are being charged You will not be able to drive the wheelchair until the charger is disconnected and you have switched the control system off and on again Speed Indicator Figure 57 Speed Indicator This displays the current speed setting The speed setting is adjusted using the Speed Buttons Current Profile Figure 58 Current Profile The Profile Number describes whi...

Page 88: ...f the speed of the wheelchair is being limited for example by a raised seat then this symbol will be displayed If the wheelchair is being inhiited from driving then the symbol will flash Restart Figure 61 Restart When the control system requires a restart for example after a module re configuration this symbol will be flashed Control System Temperature Figure 62 Control System Temperature This sym...

Page 89: ... symbol is displayed when the control system is changing between different states An example would be entering into Programming Mode The symbol is animated to show the sands falling E Stop Figure 65 E Stop If the control system is programmed for latched drive or actuator operation then it is normal for an Emergency Stop Switch to be connected into the External Profile Switch Jack If the Emergency ...

Page 90: ...Scroll through the menu by moving the joystick up or down Exit the installation menu by first selecting Exit at the bottom of the menu and then moving the joystick to the right Setting the time Setting the time Set Time Shows the total distance travelled by the control system Displaying the time Display Time Displaying the time Display Time Select Display Time in the menu Move the joystick right o...

Page 91: ...urement Then select Total distance Trip Distance display or Reset by moving the joystick up or down Total distance Total Distance Trip Trip Distance Shows the total distance traveled since the last reset Distance display Display Distance Selects Trip or Total Distance in the display Reset Clear trip distance Move the joystick to the right to reset the Trip measurer Exit Exit Move the joystick to t...

Page 92: ...ol system is switched on depress and hold the On Off button After 1 second the control system will beep Now release the On Off button Deflect the joystick forwards until the control system beeps Deflect the joystick in reverse until the control system beeps Release the joystick there will be a long beep The wheelchair is now locked To unlock the wheelchair If the control system has switched off pr...

Page 93: ...en the wheelchair is locked To lock the wheelchair with a key lock Insert and remove a PGDT supplied key into the Charger Socket on the Joystick Module The wheelchair is now locked To unlock the wheelchair Insert and remove a PGDT supplied key into the Charger Socket The wheelchair is now unlocked 93 ...

Page 94: ...Some models are equipped with three memory locations Each memory location can store the position of the seat s adjustment device This means that it is easy to retrieve a seat position saved earlier Maneuvering the seat CAUTION If the symbol M appears together with the seat icon this means that a memory function has been activated Move the joystick to the left or right to choose a seat function ins...

Page 95: ...right to select a seat function The icon for the seat function selected appears in the display 3 Move the joystick forwards or backwards to activate the function Figure 39 shows an example of the icons that may be shown in the display Which icons are shown varies depending on the seat model and available functions Return to drive mode Figure 71 Standard display image with speed indicator Press the...

Page 96: ...ick to the left or right to select a memory location M1 M2 or M3 A seat icon and memory symbol M for the memory location selected are shown in the control panel display 3 Move and hold the joystick forwards The seat adjusts to the position stored earlier For reasons of safety the joystick must be held forwards until the seat is fully adjusted to the required position Once the seat has adjusted to ...

Page 97: ...on appears in the control panel display 3 Move the joystick to the left or right to select a memory location M1 M2 or M3 A seat icon and memory symbol M for the memory location selected are shown in the control panel display 4 Move the joystick backwards to activate the save function An arrow will appear next to the memory symbol M 5 Save the current position by moving the joystick forwards and ho...

Page 98: ...etting to know your wheelchair Return to Drive Mode Figure 74 Save function activated Press the Mode button one or more times until a standard display image with speed indicator appears in the control panel display 98 ...

Page 99: ...Joystick Module 3 5 3 1 General Figure 75 Control Panel The Control Panel consists of a joystick and function buttons At the front of the panel is the Charger Socket Your wheelchair may also be equipped with a Seat Control Panel in addition to the control panel 99 ...

Page 100: ...ocket Figure 76 Charger Socket This socket should only be used for charging or locking the wheelchair Do not connect any type of programming cable into this socket This socket should not be used as a power supply for any other electrical device Connection of other electrical devices may damage the control system or affect the E M C performance of the wheelchair 3 5 3 3 Function Buttons On the cont...

Page 101: ...s button is depressed Maximum Speed Choice of Profile Button and LED Figure 79 Maximum Speed Choice of Profile Button and LED These keys normally reduce or increase the wheelchair s maximum speed In special applications the keys can instead control the choice of driving profile Mode Button Figure 80 Mode Button These keys normally reduce or increase the wheelchair s maximum speed In special applic...

Page 102: ...s indicators Lights Button and LED Figure 82 Lights Button and LED Only active if the wheelchair is provided with lights This button activates and de activates the wheelchair s lights Depress the button to turn the lights on and depress the button again to turn them off When activated the lights LED will illuminate Left Indicator Button and LED Figure 83 Left Indicator and LED Only active if the w...

Page 103: ...ctivates and de activates the wheelchair s right indicator Depress the button to turn the indicator on and depress the button again to turn it off When activated the right indicator LED will flash in sync with the wheelchair s indicator 3 5 3 4 Battery Voltage Indicator CAUTION The battery voltage indicator also functions as a fault indicator for the wheelchair s electronics 103 ...

Page 104: ...cator is to learn how it works while you are driving Like a fuel gage in a car it does not show exactly how much fuel is left but it gives you a rough idea so that you can avoid unnecessary stops due to discharged batteries The indicator shows a more exact value after approximately 1 minute of travel 3 5 3 5 Maximum Speed Indicator CAUTION The indicator for max speed driving profile also functions...

Page 105: ...et for the wheelchair 1 2 lamps Low speed 3 4 lamps Average speed 5 lamps Max speed Driving profile For special applications the wheelchair can be programmed with more than one driving profile In this case the indicator s LEDs will instead display the selected driving profile There can be up to 5 driving profiles 105 ...

Page 106: ...87 Seat Indicator On certain seats the electrical functions for seat lift seat angle backrest angle and legrest angle are controlled with the control panel joystick In this case the active seat function is indicated on the control panel seat indicator 3 5 4 ICS Control Panel 106 ...

Page 107: ...M300 Corpus HD Getting to know your wheelchair 3 5 4 1 General CAUTION The number of available functions will vary depending on how your wheelchair and seat are equipped 107 ...

Page 108: ...nel The control system may be in the form of conventional push buttons or may have levers for those users who find these easier to maneuver The lever is moved forward to operate the front button and back to operate the rear button The functions of the button box are here described for fitting with conventional push buttons but the functions are the same whatever the design of the control system Ea...

Page 109: ...his signifies that the function is not currently active The selection of the Left Right seat functions is toggled with the Shift Switch Solid A SOLID LED communicates Drive Speed related information to the user Solid green LED signifies that the chair can drive at full speed Solid yellow LED signifies that the drive speed is limited due to the position of this actuator Solid red LED signifies that...

Page 110: ...Flashing red LED signifies that there has been an error detected with the actuator Depending on the error the switches below may not operate the seat function Note the circumstances when this indication occurs as this information may help your service provider Contact your service provider for additional assistance as service may be needed 3 5 4 2 Functions Seat Lift Figure 89 Seat Lift The seat c...

Page 111: ...f the button and brought back by pressing the upper part Seat Tilt Figure 91 Seat Tilt The seat can be angled backwards by pressing the lower part of the button and forwards by pressing the upper part Leg Rest Angle Figure 92 Leg Rest The leg rest can be moved out by pressing the upper part of the button and brought back by pressing the lower part 111 ...

Page 112: ...es The footplates can be raised by pressing the lower part of the button and lowered by pressing the upper part RA Footplate Figure 95 RA Footplate The footplate can be lowered at the same time as the seat lift is raised by pressing the upper part of the button Pressing the lower part of the button will raise the footplate and at the same time lower the seat lift This function can help the user ge...

Page 113: ... pressing the shift button The symbol for the active function will illuminate Memory Function Figure 97 Memory function ICS Control Panels equipped with Memory can store and recall up to three seat positions A seat function e g power tilt power recline power legs etc can only remember a saved memory position if it has an actuator with position feedback installed 113 ...

Page 114: ...hes green 2 Press and hold the desired recall button 1 2 or 3 to move the seating system to the desired memory position Releasing the Recall button stops actuator movement as a safety feature Actuator movement stops the LED above the memory position lights green and the control panel emits a tone when the stored position is reached 3 Return to standard seat function operating mode by pressing the ...

Page 115: ...hts green You have now enabled storing and are ready to store a memory seat position 3 Press and hold the desired store button 5 6 or 7 for three seconds to memorize the current seat position in a memory location The LED above the memory position will light red and the control panel will emit a tone when the memory has been successfully stored 4 Return to standard seat function operating mode by p...

Page 116: ...M300 Corpus HD Getting to know your wheelchair 116 ...

Page 117: ...sitioning belt 133 4 2 Handling and driving 134 4 2 1 General driving 135 4 2 2 Manual Release of the Magnetic Wheel Locks 137 4 2 3 Driving technique 140 4 2 4 Driving restrictions 142 4 2 5 Joystick error 149 4 3 Batteries 150 4 3 1 Charging the batteries 151 4 4 Transporting the wheelchair 155 4 4 1 Vehicle transportation 155 4 4 2 Removing the backrest 164 4 4 3 Air transportation 165 117 ...

Page 118: ...ttings and adjustments 4 1 1 Headrest Figure 100 Headrest overview Accessory This headrest has expanded adjustment options to give the user optimal comfort The headrest can also be removed and remounted while preserving the same setting 118 ...

Page 119: ... reverse order 4 1 1 3 Adjusting headrest height and depth 1 Undo the handle A on the rear of the backrest 2 Adjust the height depth of the headrest as required 3 Tighten the handle A 4 1 1 4 Adjusting headrest angle 1 Undo the handle B on the rear of the headrest 2 Adjust the angle of the headrest as required 3 Tighten the handle B NOTICE Risk of damaging mechanism Do not put weight on the headre...

Page 120: ...ry while adjusting armrests Do not subject the armrests to load while adjusting 4 1 2 1 Armrest height WARNING Risk of injury while adjusting armrests Do not subject the armrests to load while adjusting The following tools are necessary for this task Allen key 5 mm 120 ...

Page 121: ... the back of the backrest shows the current height setting for the arm rests 1 Undo the four screws A and release the the two quick locks B on the rear of the back rest that secure the height of the arm rest 2 Adjust to the required position using the adjustment screw on the rear of the back rest The scale on the centre of the back rest shows the current height setting of the arm rest 3 Secure the...

Page 122: ...g for use 4 1 2 2 Armrest angle WARNING Risk of injury while adjusting armrests Do not subject the armrests to load while adjusting The angle of the armrest can be easily adjusted to provide the user with optimal comfort 122 ...

Page 123: ... armrest angle by turning the adjustment bars 3 Fix into desired position by tightening the check nut 4 1 2 3 Armrest height and angle NOTICE Armrest flexible position This type of adjustment should only be made for special needs It may have negative effects on the movement of the armrest when raising or lowering the backrest 123 ...

Page 124: ... adjustment can only be made for special needs It may have negative effects on the movement of the arm rest when raising lowering the back rest 1 Adjust the arm rest height by turning the adjustment bars C 2 The angle of the arm rest is secured using a screw B Move the screw from a fixed position A to a flexible position B 3 Adjust the arm rest to the required angle and secure by tightening the sc...

Page 125: ... sure there is sufficient clearance at least 1 inch between the ground and the footplate at all times when moving the leg rest in or out Perform this test with the user sitting in the wheelchair with his or her feet on the footplates 4 1 4 Footplates WARNING Risk of injury while adjusting footplates Do not place any weight or load on the footplates while adjusting the footplates 125 ...

Page 126: ...arance After adjustment and with the seat lift in its lowest position make sure there is sufficient clearance at least 1 inch between the ground and the footplate at all times when moving the leg rest in or out Perform this test with the user sitting in the wheelchair with his or her feet on the footplates 126 ...

Page 127: ...ht of the footplates can be adjusted individually and steplessly They are secured using the two locking screws 1 Undo the footplates locking screws See Figure 105 2 Adjust the footplates to the required height and secure by tightening the locking screws 3 Check following adjustment that the footplates are fully secured 127 ...

Page 128: ...t The angle of the footplates is adjusted using stop screws under each foot plate 1 Tilt up the footplates plate 2 Undo the lock nut 3 Set to the required angle by screwing the screw in or out 4 Lock the stop screw in the required position using the lock nut 4 1 5 Panel holder The control panel holder can be mounted on the left or right armrest 128 ...

Page 129: ... for the optimal driving position It is also possible to adjust the angle of the panel sideways to facilitate getting in and out of the wheelchair Length adjustment 1 Undo the screw A on the panel joint and adjust the panel to the required position 2 Tighten the screw Angle adjustment with friction joint Using the knob B on the friction joint it is possible to adjust how easily the panel can be pu...

Page 130: ... 109 Only remove one of the screws 1 Remove one of the screws Choose the side that is desired to be sliding Figure 110 The slide tracks 2 Angle the panel 3 Refit the screw Tighten the screw to the preferred friction 4 1 5 2 Parallel panel holder Allen key 4 mm Allen key 5 mm 130 ...

Page 131: ...nel holder 1 Undo the screw s on the underside enough to slide the panel holder Figure 112 Adjusting the position on the parallel panel holder 2 Adjust the panel to the preferred position Leave at least a gap of 0 4 inches between the armrest and the panel 3 Tighten the screw Tightening torque 7 2 lb ft 131 ...

Page 132: ...he screw s position on the parallel panel holder 1 Undo the screw to make the friction joint more loose Figure 114 Slide the panel and the panel holder to preferred side of the armrest 2 Slide the panel to the preferred position 3 Tighten the screw to keep it in position 132 ...

Page 133: ...de of the seat frame intended for attaching a positioning belt etc The positioning belt should be fitted in the rail s upper groove 1 Screw the belt in place with the snap lock on the side which best suits the user and the other part with the buckle on the opposite side Figure 116 2 Check that the belt buckle locks properly in the snap lock 133 ...

Page 134: ...mobil for a replacement WARNING Positioning belts and aids are not vehicle seatbelts The wheelchair positioning belt and aids are designed to properly position the user in the wheelchair for safely operating the wheelchair The wheelchair positioning belts and aids do not provide protection in a traffic accident and do not replace a vehicle mounted seatbelt 4 2 Handling and driving The wheelchair i...

Page 135: ...ecommend users make repeated test drives in environments where they feel safe to familiarize themselves with how the wheelchair and its accessories behave in different situations before starting to use the wheelchair on public roads and in other public spaces 4 2 1 General driving Check that the control panel is correctly fitted and the joystick is in the neutral position Make sure you have good s...

Page 136: ...ack up 4 Adjust the speed setting with the higher and lower speed buttons The wheelchair s electronics allow very slow driving over obstacles Drive up to the obstacle then carefully drive over it WARNING Risk of injury place your feet correctly Always make sure your feet are correctly and securely positioned on the footplates before you operate the wheelchair Use foot straps if necessary Failure t...

Page 137: ... be released to make it possible to move the wheelchair manually The brake release levers are located at the front of the wheelchair 4 2 2 1 Release of wheel locks Figure 117 Location of the release levers 1 Shut off the wheelchair using the start button on the control panel 2 Move the levers outwards to release the brakes The chair can know be moved manually 137 ...

Page 138: ...M300 Corpus HD Preparing for use Figure 118 Wheel lock released 138 ...

Page 139: ...o not release or engage the wheel locks unless power to the wheelchair is off To prevent the wheelchair rolling away make sure it is on a level surface before releasing the wheel locks Be aware that the wheelchair has no brakes when the wheel locks are in free wheel position Make sure that the person pushing the wheelchair has full control when the wheel locks are released Always engage the wheel ...

Page 140: ... control panel electronics interpret joystick movements and move the wheelchair accordingly No complex user techniques are required for normal driving which is an advantage if the user is inexperienced A good way to get started is simply to move the joystick in the direction you want to go The wheelchair will then move in the direction in which the joystick is pointing However always remember to d...

Page 141: ...ether and you may need assistance Before driving check that the brake release lever is in the drive position CAUTION Driving surface conditions Never drive at full speed in narrow or confined spaces or on sloping or inclined surfaces Use extra caution when driving the wheelchair on surfaces that have ridges that could cause the chair to steer in a different direction 141 ...

Page 142: ...fely If the wheelchair moves in a way that you do not want r re elle ea as se e tth he e jjo oy ys sttiic ck k This always makes the wheelchair stop whatever it is doing 4 2 4 Driving restrictions WARNING Risk of tipping over Do not allow the leg rest to hit the ground when climbing obstacles driving on uneven surfaces or slopes or when a slope levels out Make sure there is sufficient ground clear...

Page 143: ...sudden stops and starts avoid sudden evasive maneuvers or sharp turns and use extreme caution in any of the following situations when near edges and drops or on elevated surfaces when on soft or uneven surfaces such as grass gravel sand ice snow when driving from an area of high traction e g sidewalk to an area of low traction e g grass when turning the wheelchair when in narrow or confined spaces...

Page 144: ...hen negotiating obstacles of this type Always approach the obstacle at a right angle If you drive over higher obstacles there is a greater risk of tipping and of damage to the wheelchair WARNING Driving high obstacles Do not drive the wheelchair over obstacles higher than 2 4 inches Always exercise great caution when driving over obstacles Because a raised seat lift seat angle and or back angle ch...

Page 145: ...RNING Risk of tipping on uneven surfaces Take great care when driving on side slopes with an uneven surface e g grass gravel sand and snow WARNING Risk of tipping on steep slopes Do not drive the wheelchair on side slopes steeper than 6 There is a risk of tipping Because a raised seat lift seat angle and or back angle changes the center of gravity and increases the risk of tipping only use these s...

Page 146: ...the distance required to stop will increase when driving downhill Avoid braking suddenly and sudden evasive maneuvers and never drive so fast that you are unable to control the wheelchair safely and without risk WARNING Risk of tipping on uneven surfaces Take great care when driving on side slopes with an uneven surface e g grass gravel sand and snow 146 ...

Page 147: ...se a raised seat lift seat angle and or back angle changes the center of gravity and increases the risk of tipping only use these seat functions on flat surfaces and always drive with great caution and at low speed WARNING Increased stopping distances The distance required to stop the wheelchair will increase when driving downhill 147 ...

Page 148: ...G Risk of tipping on uneven surfaces Take great care when driving on side slopes with an uneven surface e g grass gravel sand and snow WARNING Risk of tipping when driving uphill Do not drive uphill on gradients greater than 10 Because a raised seat lift seat angle and or back angle changes the center of gravity and increases the risk of tipping only use these seat functions on flat surfaces and a...

Page 149: ... Joystick error LCD panel Figure 126 The LCD diagnostics screen While the control system checks if an error has occurred the screen image for a shifted joystick will be displayed for 5 seconds If the control system detects an error in the wheelchair electronics a diagnostics screen will appear To enable the wheelchair to be driven again make sure the joystick is in the central position Then switch...

Page 150: ...be driven again make sure the joystick is in the central position Then switch the wheelchair off and on again If this does not work and the LEDs still flash rapidly contact your service provider 4 3 Batteries How frequently you need to charge the wheelchair s batteries will depend on a number of factors including how you use the wheelchair the temperature and the age of the batteries All batteries...

Page 151: ...oltage indicator shows that the batteries lose power faster than normal the batteries could be worn out and need to be replaced 4 3 1 Charging the batteries Figure 128 Charger socket If the wheelchair is switched on during charging process the battery voltage indicator bars on the wheelchair control panel will climb to show that the battery is being charged If the power on the wheelchair is turned...

Page 152: ...ecommended by Permobil The use of other chargers may damage the batteries the wheelchair electronics or the charger itself It may also result in parts becoming overheated which may entail a greater risk of fire Only use chargers with a max 10 A charging current average value The effective value of the charging current must not exceed 12 A The batteries must be charged in a well ventilated room not...

Page 153: ...pply at the switch on the charger before removing the charging jack from the wheelchair s charger socket This is to avoid sparking and unnecessarily high wear on the charging contact The charger may get hot and must not be covered The charger must be placed so that it has free space on all sides The charging jack must be replaced if it is damaged or gets hot during charging Both the jack on the ch...

Page 154: ...th the charger before starting to charge the wheelchair The main circuit breaker must be set to On to charge the batteries Make sure the charger connector is fully inserted in the wheelchair s charger socket The wheelchair cannot be driven when the charger is connected If it is possible to drive the wheelchair during charging contact Permobil or your dealer 154 ...

Page 155: ...the tie down eyes at the front and rear marked with yellow stickers Figure 130 The wheelchair has four tie down points The wheelchair and tie down position in this picture is generic Secure the wheelchair according to the instructions from the manufacturer of the approved vehicle restraint system Always make sure that the tie down points in the transporting vehicle are well anchored To make transp...

Page 156: ...M300 Corpus HD Preparing for use Figure 131 Front tie down eyes 156 ...

Page 157: ...for the total weight of the wheelchair The user must use a three point seat belt attached to the vehicle The wheelchair must be crash tested and approved The wheelchair must be fitted with a headrest Alterations or substitutions should not be made to wheelchair secure ment points structural parts frame parts or components without consulting Permobil or the dealer Spill proof sealed batteries such ...

Page 158: ...ARNING Remove installed trays To reduce the risk of injury to the user and other vehicle occupants wheelchair installed trays that are not specifically designed for crash safety should 1 1 be removed and secured separately in the vehicle or 2 2 be secured to the wheelchair but positioned away from the user with energy absorbing padding placed between the tray and the user 158 ...

Page 159: ... seatbelt should fit snug to the user s body without anything in the way Failure to correctly position the three point seatbelt may cause injury and or death if the vehicle is in an accident WARNING Requirements for vehicles used for transportation The wheelchair may only be transported in vehicles approved for this purpose Make sure the vehicle is suitably designed and equipped to transport a per...

Page 160: ...the wheelchair and its accessories can no longer be used safely and securely Contact your service provider or Permobil for further information Refer to page 5 WARNING Positioning belts and aids are not vehicle seatbelts The wheelchair positioning belt and aids are designed to properly position the user in the wheelchair for safely operating the wheelchair The wheelchair positioning belts and aids ...

Page 161: ...sign of damage or wear on any positioning belt or aids immediately contact Permobil for a replacement WARNING Secure loose objects during transportation Auxiliary wheelchair equipment loose or mounted on the wheelchair must either be secured to the wheelchair or removed from it Dismantled or movable auxiliary equipment must be properly secured in the vehicle during transit This is to prevent loose...

Page 162: ...e wheelchair by attaching approved fastening straps to the eyes at the front and rear marked with yellow stickers Do not attach the fastening straps to any other part of the wheelchair Secure the fastening straps to the vehicle according to instructions for the restraint system in the vehicle Always make sure that the tie down points in the transporting vehicle are well anchored Check that the bra...

Page 163: ...Corpus HD Preparing for use 4 4 1 1 Car lock Dahl docking station Figure 134 The Dahl docking station The wheelchair in this picture is generic See the Dahl docking station s manual on how to operate it 163 ...

Page 164: ...make transportation of the wheelchair easier the back can be removed in a few simple moves 1 Remove the back rest cushion It is fixed in place by means of Velcro on the rear of the cushion 2 Remove the upper section of the back rest by carefully pulling it straight up If necessary the head rest can also be removed see 4 1 1 Headrest Page 118 164 ...

Page 165: ...rline for more information and to make sure the wheelchair can be transported safely 4 4 3 1 Batteries Gel batteries in most cases gel batteries do not have to be removed from the wheelchair The main circuit breaker must always be in the Off position Acid batteries most airlines require that batteries be removed from the wheelchair and transported in special boxes that the airline may provide 165 ...

Page 166: ...age to wheelchair Since the wheelchair will be put with other goods in a confined space during air the flight it is important to take preventive measures to minimize transportation damage to the wheelchair Cover the control panel with soft shock absorbing material foam plastic or similar and turn the control panel in towards the backrest Protect other protruding objects in a similar manner Where p...

Page 167: ...l bag 172 5 3 Cleaning 173 5 3 1 Metal surfaces 173 5 3 2 Plastics 174 5 3 3 Upholstery cloth and vinyl 174 5 4 Battery replacement 175 5 5 Batteries storage 180 5 5 1 Short term storage 180 5 5 2 Long term storage 181 5 6 Drive wheels 181 5 6 1 Changing inner tube 184 5 7 Casters 185 5 7 1 Inner tube replacement 185 167 ...

Page 168: ...M300 Corpus HD Maintenance and repairs 5 8 Resetting the main circuit breaker and battery isolator 187 5 9 Brake release 189 5 10 Positioning belt 189 168 ...

Page 169: ...rvice technicians should perform the maintenance and repair specified in this manual Read all instructions carefully before proceeding If any questions arise contact Permobil for assistance NOTICE When replacing batteries or circuit breakers switch off main circuit breaker The main circuit breaker must always be switched off when batteries and fuses are replaced Always switch off the power supply ...

Page 170: ...M300 Corpus HD Maintenance and repairs NOTICE Additional tools may be required Some repairs may require tools other than those supplied with the wheelchair 170 ...

Page 171: ...Monthly Yearly Check battery level indicator and charge if necessary Check that the joystick panel and other control panels are not damaged Make sure all removable parts are securely fastened Check positioning belts for wear and make sure buckles work Check tires and inflate as necessary If the wheelchair is equipped with lights and turn signals make sure they are operational and clean Clean the w...

Page 172: ...k and service performed by an authorized wheelchair dealer 5 2 Tool bag The wheelchair comes with a tool bag with the following contents that can be used for maintenance and minor repairs TOOL AREA OF USE Allen keys General maintenance seat adjustment 11 13 mm spanners General maintenance replacing batteries Seat lift crank Manually raising the seat lift Security key Locking unlocking the wheelcha...

Page 173: ...obil for information CAUTION Switch off the wheelchair before cleaning Always switch off the power supply to the wheelchair before cleaning 5 3 1 Metal surfaces Due to the high quality powder coating optimum corrosion protection is guaranteed Ideally use a soft cloth or sponge hot water and a mild detergent for normal cleaning Wipe down carefully with a cloth and water and dry off Remove scuff mar...

Page 174: ...d vinyl For normal cleaning wash the upholstery with lukewarm water and a mild non abrasive soap Use a soft cloth or brush Before the surface dries wipe off any water or soapy water residues with a clean dry cloth Repeat this procedure to remove stubborn dirt or stains Ink spots can sometimes be removed by washing with soap and water followed by isopropyl alcohol Do not use any cleaning method tha...

Page 175: ... using metallic tools or other objects while working with batteries Batteries are heavy and charged devices and must be handled with great caution Failure to follow any of these warnings could cause a short circuit explosion property damage and or bodily harm CAUTION Recycling batteries Used or malfunctioning batteries must be disposed of responsibly in accordance with local recycling regulations ...

Page 176: ...nel 4 Put the circuit breaker in the OFF position See 3 4 2 6 Main circuit breaker Page 62 Figure 136 Knobs holding the front cover 5 Remove the four knobs holding the chassis covers Remove the front chassis cover by pulling lifting it upwards forwards 6 Remove the upper chassis cover by pulling it upwards backwards 7 Remove the rear chassis cover by lifting it upwards backwards 176 ...

Page 177: ...M300 Corpus HD Maintenance and repairs Figure 137 The rear cover is fitted togather with the upper chassis cover 177 ...

Page 178: ...ics by gently pulling the locking handles on the left and right side of the chassis outwards and disengaging the tabs 8 Remove the electronics by gently pulling spreading the locking handles to disengage the locking tabs on the left and right hand side of the chassis 178 ...

Page 179: ... support is mounted with to screws 9 Remove the rear seat support it is fitted with two screws Figure 140 Front battery terminals 10 Loosen the battery terminals Also see the sticker on the inside of the chassis front cover 11 Lift pull the batteries out using the battery straps 179 ...

Page 180: ...d in areas subject to condensation steam or moisture on surfaces e g utility rooms or similar If the wheelchair is equipped with acid batteries the acid level must be regularly checked If the wheelchair is equipped with gel or AGM batteries the liquid level does not need to be checked Battery service life depends on regular charging and avoiding complete discharge of the batteries 5 5 1 Short term...

Page 181: ...er Switch off the main circuit breaker to avoid complete discharge of the batteries The batteries must be fully charged before storage Batteries in storage require charging every 6 months 5 6 Drive wheels Filling tires with air Read all warnings contained in this section before filling the tires Failure to do so may result in injury to the user and damage to the wheelchair and other property and a...

Page 182: ...xperiences a significant change in temperature or altitude Incorrect tire pressure may cause the wheelchair to be less stable less maneuverable and cause damage to the wheelchair and or bodily injury NOTICE Risk of damage if tires are overfilled Do not overfill the tires Overfilling may result in damage to the wheel assembly NOTICE Risk of reduced performance when tire pressure is insufficient Ins...

Page 183: ...istance Figure 141 Filling valve Check at regular intervals that the wheelchair s tires have the correct tire pressure The incorrect tire pressure may result in lower stability and maneuverability Too low tire pressure also results in abnormal wear and shorter range Therefore check regularly that the tire pressure is 29 36 psi 1 Unscrew and remove the plastic cap on the valve on the tire 2 Connect...

Page 184: ...t the air 3 Remove the wheel it s fitted with four screws 4 Release the air 5 remove the six screws holding the rim together 6 Take the rim apart 7 Replace the inner tube 2 in the tire 3 and fit together with the two rim halves 1 4 Tighten the six screws using a dynamometric wrench Tightening torque 18 lb ft 8 Fill the tire to recommended tire pressure 200 kpa 2 bar 9 Fit the wheel on to the wheel...

Page 185: ... results in abnormal wear and shorter range Therefore check regularly that the tire pressure is 29 36 psi 1 Unscrew and remove the plastic cap on the valve on the tire 2 Connect the compressed air nozzle to the valve and adjust the tire pressure to the correct level 5 7 1 Inner tube replacement WARNING The recommended tire pressure for front and rear tyres is 29 36 psi Overfilling entails a risk o...

Page 186: ...he wheelchair so that the wheel turns freely and let out the air 2 Take the wheel rim apart by unscrewing the three Allen screws that hold it together 3 Replace the inner tube 4 Put the wheel rim together with the tire Check that the inner tube is not caught between the halves of the wheel rim Fill the tire with air 186 ...

Page 187: ...ed main circuit breaker often indicates a major electrical fault The cause of a tripped main circuit breaker must be carefully investigated and determined before resetting the circuit breaker NOTICE Before using the main circuit breaker Always switch off the power to the control panel before switching off the main power with the main circuit breaker 187 ...

Page 188: ...fuse The main fuse also functions as a battery isolator but it is called the main fuse in the owner s manual It is not normally necessary to replace the main fuse as it is automatic and can be reset when it has been triggered It is reset by switching the switch to ON 188 ...

Page 189: ...he brakes are released it must not be possible to drive the wheelchair If it can be driven contact an authorized Permobil service center as soon as possible 5 10 Positioning belt Accessory Check the condition of positioning belts regularly in case any damage or wear has occurred If signs of damage or wear appear replace the positioning belt immediately through your Permobil dealer 189 ...

Page 190: ...M300 Corpus HD Maintenance and repairs 190 ...

Page 191: ...2 2 Diagnostic screens 194 6 2 3 Example of a screen showing a system fault 196 6 3 Diagnostics R net LED control panel 197 6 3 1 Battery voltage indicator 197 6 3 2 Steady 197 6 3 3 Slowly flashing red LEDs 1 2 LEDs 198 6 3 4 Rapidly flashing 1 10 LEDs 198 6 3 5 Example of error messages and remedies 200 6 4 Repairing defective units 202 191 ...

Page 192: ...onnection to the control panel has come loose Insert the cable in the control panel Main circuit breaker switched to off position after e g battery replacement Reset the main circuit breaker See page 187 Main circuit breaker tripped See page 187 The wheelchair cannot be driven Battery charger connected Stop charging Disconnect the charging cable from the wheelchair charger socket Brake release act...

Page 193: ...air cannot be charged Main circuit breaker switched to off position after e g battery replacement See page 187 The charging circuit breaker has tripped Wait five minutes the circuit breaker will automatically reset 6 2 Diagnostics R net LCD control panel 6 2 1 General When an error or a fault occurs in the wheelchair s electronics information about it is displayed in the control panel display This...

Page 194: ...ewhere in the wheelchair s power system NOTICE The diagnostic screen displays error occasionally If the fault is in a module not currently in use it may still be possible to drive the wheelchair but the diagnostic screen will display occasionally Switch off the wheelchair and leave it switched off for a few minutes Restart the wheelchair If the fault persists you must switch off the wheelchair and...

Page 195: ... poorly performed repair works may make the wheelchair dangerous Permobil accepts no liability for any personal injury or damage to the wheelchair and its surroundings that occur due to incorrect or poorly performed repairs NOTICE Unapproved replacement of parts If any part is replaced without approval from Permobil the wheelchair warranty will become void Permobil accepts no liability for any los...

Page 196: ...the control system module has detected a problem The codes below indicate where the problem is located PM Power module JSM Joystick module 6 2 3 2 Error message The error message displayed in the bottom left corner of the screen provides a brief description of the error type 6 2 3 3 Error code The four digit code displayed in the bottom right corner of the screen indicates which protection circuit...

Page 197: ...riving profile in the form of one or more flashing LEDs Troubleshooting and repairs must always be performed by qualified personnel with good knowledge of the wheelchair s electronics NOTICE Error signals Error messages are not displayed on the indicators while the wheelchair is being driven They appear when it is next started 6 3 2 Steady Everything is in order The number of LEDs that light up de...

Page 198: ...may not be driven 1 Switch off the wheelchair 2 Check that all visible cables and the cable to the control panel are connected correctly 3 Switch the wheelchair on again If the fault persists count the number of flashing LEDs and check for a possible cause and remedy in the following table 4 Do not use the wheelchair until the problem has been remedied or you have received other information from y...

Page 199: ... Permobil accepts no liability for any personal injury or damage to the wheelchair and its surroundings that occur due to incorrect or poorly performed repairs NOTICE Unapproved replacement of parts If any part is replaced without approval from Permobil the wheelchair warranty will become void Permobil accepts no liability for any loss that occurs as a result of a control system component being op...

Page 200: ...the connection of the left drive motor 3 LEDs Short circuit in left drive motor Check the left drive motor s contacts and cables 4 LEDs Failure in right drive motor Check the connection of the right drive motor 5 LEDs Short circuit in right drive motor Check the right drive motor s contacts and cables 6 LEDs Battery charger connected Disconnect the battery charger 7 LEDs Joystick error Check that ...

Page 201: ...magnetic brakes 10 LEDs High battery voltage Check the battery and the contacts between the battery and the output stage 7 5 LEDs Communication error A communication error has been detected Check that the cable to the control panel is not damaged and is correctly inserted Actuator indicator Actuator error An actuator error has been detected Contact authorized service for help 201 ...

Page 202: ...rt from specific OEM approved spare parts there are no replaceable parts in the R net control system Contact Permobil for further information on OEM approved spare parts Defective units must be sent for repair to Permobil or an authorized Permobil service center 202 ...

Page 203: ... 173 Control panel ICS seat 106 Control panel R net emergency stop 89 Control panel R net LCD 64 Control panel R net LCD diagnostics 193 Control panel R net LED 99 Control panel R net LED diagnostics 197 Control panel R net LED error message 200 Control system R net lock and unlock 70 Control system R net repair defective units 202 Cyber security 12 D Display 69 Drive unit 57 Drive downhill 146 Dr...

Page 204: ... S Safety instructions 15 Scrapping and recycling 13 Seat functions 47 Seat functions manual backrest angle 56 Seat functions manual leg rest angle 55 Seat functions power backrest angle 52 Seat functions power leg rest angle 53 Seat functions power seat lift 48 Seat functions power seat tilt 50 Shock absorbers 58 Spare parts and accessories 12 Stickers 42 T Technical specifications 39 Technical s...

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Page 206: ...A 334794 eng US 7 330818 285522 ...

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