background image

22

PENTALIFT EQUIPMENT CORPORATION

M065R27

August 30, 2021 1:39 PM

ULTRAHOOK UHR40 VEHICLE RESTRAINT

 MAINTENANCE AND LUBRICATION

BEFORE DOING ANY INSTALLATION, MAINTENANCE, INSPECTION OR TROUBLE 
SHOOTING, BARRICADE ALL AREAS FROM TRAFFIC AROUND THE WORK AREA 
INSIDE (AND OUTSIDE IF APPLICABLE) FOR SAFETY AND POST APPROPRIATE 
WARNING SIGNS.

ARC FLASH AND SHOCK HAZARD PPE (PERSONAL PROTECTION EQUIPMENT) 
REQUIRED. DE-ENERGIZE EQUIPMENT BEFORE WORKING ON OR INSIDE. DO 
NOT OPEN COVER WITHOUT APPROPRIATE PPE. REFER TO NFPA 70E FOR PPE 
REQUIREMENTS. THIS PANEL MAY CONTAIN MORE THAN ONE POWER SOURCE. 

HAZARDOUS VOLTAGE WILL CAUSE SEVERE INJURY OR DEATH.

BEFORE DOING ANY ELECTRICAL WORK, BE CERTAIN THAT THE POWER IS 
DISCONNECTED WITH A FUSED DISCONNECT, PROPERLY TAGGED AND LOCKED 
OUT.  FUSED DISCONNECT AND LOCKOUT DEVICE (SUPPLIED AND INSTALLED 
BY OTHERS) MUST MEET WITH ALL APPLICABLE CODES AND REGULATIONS.  

ALL ELECTRICAL WORK MUST BE PERFORMED BY A QUALIFIED ELECTRICIAN IN 
ACCORDANCE WITH ALL APPLICABLE CODES AND REGULATIONS.

ONLY TRAINED AND QUALIFIED PERSONNEL SHALL PERFORM INSPECTION OR 
MAINTENANCE AND SERVICE PROCEDURES.

UNLESS OTHERWISE NOTED, THE FOLLOWING MAINTENANCE AND INSPECTION PROCEDURES SHOULD 
BE CONDUCTED AT A MINIMUM OF EVERY 30 DAYS.  INCREASE FREQUENCY FOR MORE SEVERE 
ENVIRONMENTS.

NOTE:  Read the SAFETY INFORMATION AND WARNINGS before servicing the Ultrahook vehicle restraint.  (See 

page II.)

NOTE:  It is the owner’s responsibility to assure that all labeling remains legible and in its original position 

throughout the life of the product.  (See PRECAUTIONARY LABELING on page 2)

NOTE:  Inspect equipment for protective coatings (i.e. paint) that have deteriorated or been removed.  Prepare 

aff ected area and reapply protective coating as required using Tremclad High Performance Rust Enamel 
(Gloss Dark Machine Grey).

NOTE: At every maintenance interval, inspect the vehicle restraint for any damaged or worn parts.  If any 

damaged or worn parts are found, discontinue use of the vehicle restraint and/or repair immediately.

Due to the continuous duty of dock traffi  c light systems and the importance, daily inspection of the light system should 
be performed.  Spare light bulbs and an LED module should be kept on hand at all times for immediate replacement.  
Ensure that the proper lens color is in the proper position after checking bulbs and LED modules.  Replace burnt out 
light bulbs on the control panel or defective LED modules immediately.

Check the condition of the brush weather seal.  If the brush is worn, consult your authorized Pentalift representative for 
replacement parts.  See MECHANICAL REPLACEMENT PARTS LIST on page 29.

THE RELIEF VALVE ON THE POWER UNIT IS PRESET AT THE FACTORY.  IT IS AN 
IMPORTANT SAFETY DEVICE.  DO NOT ADJUST OR REMOVE THE RELIEF VALVE.

NOTE:

 A very high level of fi eld issues with this type of equipment can be directly attributed to improper or incomplete 

installation.  The  installation  instructions  and  information  provided  for  this  equipment  is  thorough.  A  step  by  step 
sequence  for installation  is  provided. All  steps  must  be  followed  and  completed  to  provide  a complete  installation. 
Incomplete or improper installations can lead to equipment malfunction  and /  or damage, create safety issues and 
void warranties. Please follow all installation and set ups steps as indicated in the installation instructions and owner’s 
manual. If you are unclear or uncertain regarding any of the steps contact your Pentalift representative for clarifi cation. 
A copy of the completed steps listing with the sign off  and photos of the installation as indicated at the conclusion of the 
installation instructions will be required prior to any Pentalift factory trouble shooting assistance.

Summary of Contents for ULTRAHOOK UHR40

Page 1: ...A very high level of eld issues with this type of equipment can be directly attributed to improper or incomplete installation The installation instructions and information provided for this equipment...

Page 2: ...owners manuals that are provided on Pentalift Equipment Corporations website are generic in nature They are provided for general information only For all purposes only the owners manual that is speci...

Page 3: ...PENTALIFT EQUIPMENT CORPORATION M065R27 August 30 2021 1 39 PM ULTRAHOOK UHR40 VEHICLE RESTRAINT THIS PAGE INTENTIONALLY LEFT BLANK...

Page 4: ...t updates please complete the following information and return to Pentalift Equipment Corporation To validate warranty on line go to www pentallift com END USER INFORMATION Please return to Pentalift...

Page 5: ...ALLING OPERATING OR SERVICING THE ULTRAHOOK VEHICLE RESTRAINT FAILURE TO FOLLOW THESE SAFETY PRAC TICES MAY RESULT IN PROPERTY DAMAGE BODILY INJURY OR DEATH IT IS THE RESPONSIBILITY OF OTHERS TO ENSUR...

Page 6: ...e equipment in proper operating condition in accordance with the detailed instructions in this manual See MAINTENANCE AND LUBRICATION on page 22 6 Never stand between the dock and a truck 7 Ensure tha...

Page 7: ...he air exhausted prior to performing said loading or unloading operations 6 3 8 When a vehicle restraint is unable to properly engage a transport vehicle the user shall activate the applicable communi...

Page 8: ...LLATION STEPS CONTINUED 16 OPERATION AND PERFORMANCE CHECK 17 OPERATING INSTRUCTIONS 19 DOCK IS READY FOR TRUCK ARRIVAL OR DEPARTURE 19 TRANSPORT VEHICLE IN POSITION 19 WHAT TO DO IF THE VEHICLE ATTEM...

Page 9: ...2 PENTALIFT EQUIPMENT CORPORATION M065R27 August 30 2021 1 39 PM ULTRAHOOK UHR40 VEHICLE RESTRAINT PRECAUTIONARY LABELING Figure 1 Precautionary Labels...

Page 10: ...date future label replacement requirements NOTE It is the owner s responsibility to ensure that all precautionary labeling remains legible and in its original position throughout the life of the produ...

Page 11: ...PM ULTRAHOOK UHR40 VEHICLE RESTRAINT To re order labels use the following part numbers Item Part No Qty Unit Description 1 250 2368 2 Speci cation Plate 2 250 1908 4 Proximity Switch Indication Label...

Page 12: ...ot proceed with an alternate installation method unless written con rmation has been provided by Pentalift Equipment Corporation To accommodate a complete installation there is a blank space provided...

Page 13: ...T BEAM SUPPORT IS PROVIDED ON DOCK LEVELERS TO BE INSTALLED WITH A ULTRAHOOK PRIOR TO INSTALLATION CONFIRM THE DOCK LEVELER IS EQUIPPED WITH THIS OPTION Never weld on the Ultrahook Vehicle Restraint o...

Page 14: ...Lagged in Models on page 10 9 _ Install the dock leveler following the manufacturer s installation instructions Raise the dock leveler and secure it in place using the manufacturers maintenance proced...

Page 15: ...8 PENTALIFT EQUIPMENT CORPORATION M065R27 August 30 2021 1 39 PM ULTRAHOOK UHR40 VEHICLE RESTRAINT Figure 4 Position the Ultrahook Figure 3 Slinging Unit...

Page 16: ...9 PENTALIFT EQUIPMENT CORPORATION M065R27 August 30 2021 1 39 PM ULTRAHOOK UHR40 VEHICLE RESTRAINT Figure 5 Mounting the Brush Weather Seal...

Page 17: ...10 PENTALIFT EQUIPMENT CORPORATION M065R27 August 30 2021 1 39 PM ULTRAHOOK UHR40 VEHICLE RESTRAINT Figure 6 Concrete Loading Diagram for Lagged in Models...

Page 18: ...11 PENTALIFT EQUIPMENT CORPORATION M065R27 August 30 2021 1 39 PM ULTRAHOOK UHR40 VEHICLE RESTRAINT Figure 7 Mount Outside Light and Signs Figure 8 Power Unit and Junction Box...

Page 19: ...e Pentalift pit drawing Con rm the conduit locations with the appropriate Pentalift pit drawing 3 _ Run the required wires from the control panel to the signal junction box by others restraint power u...

Page 20: ...TENV Unit 19 A 9 5 A 5 4 A 3 7 A 2 7 A 2 2 A 9 _ Trim the height of the brush weather seal assemblies so that they overlap the 2 step at the bottom front of the restraint by 1 and the dock leveler fr...

Page 21: ...wiring If you are still unable to adjust the proximity sensor contact your authorized Pentalift representative When proximity sensors 1 2 and 3 have been con rmed operational check and adjust proximit...

Page 22: ...15 PENTALIFT EQUIPMENT CORPORATION M065R27 August 30 2021 1 39 PM ULTRAHOOK UHR40 VEHICLE RESTRAINT Figure 10 Adjustment Bolts for Tilt Hard Stops Figure 9 Proximity Switch Adjustments...

Page 23: ...t the upward tilt when the hook is fully retracted and returning to the stored position Too much tension will cause the tilt to slam upward an audible knock will be heard when the hard stop makes cont...

Page 24: ...as the switch is turned however the outside red light must remain illuminated until the hook has nished moving to the stored position Once the hook has fully returned to the stored position and stoppe...

Page 25: ...impact guard and is fully tilted down the hook must then retract and return to the stored position When the hook has fully returned to the stored position the outside green light must illuminate No o...

Page 26: ...minate the restraint hook will fully retract to its stored position and the exterior green light will illuminate indicating that the vehicle is free to depart USE BY UNTRAINED PEOPLE CAN RESULT IN PRO...

Page 27: ...20 PENTALIFT EQUIPMENT CORPORATION M065R27 August 30 2021 1 39 PM ULTRAHOOK UHR40 VEHICLE RESTRAINT Figure 13 Inside Green Light Figure 14 Trailer in Position and Rear Impact Guard Secured...

Page 28: ...accomodate engagement turn the 3 position selector switch to the OVERRIDE position The outside wall mounted red light will remain illuminated and the interior panel mounted yellow light will illumina...

Page 29: ...d using Tremclad High Performance Rust Enamel Gloss Dark Machine Grey NOTE At every maintenance interval inspect the vehicle restraint for any damaged or worn parts If any damaged or worn parts are fo...

Page 30: ...ic components As the actual temperature the equipment is used in moves further away from the recommended temperature range the concern points increase Abuse and overuse in this regard will void all wa...

Page 31: ...ydraulic components maybe exposed to more extreme temperatures the hydraulic power unit and the hydraulic uid stored in it will be exposed to and therefore absorb the more moderate and desirable inter...

Page 32: ...R REMOVE THE RELIEF VALVE NOTICE ONLY TRAINED AND QUALIFIED PERSONNEL SHALL PERFORM INSPECTION OR MAINTENANCE AND SERVICE PROCEDURES ERROR CONDITIONS FLASHING LIGHTS ALARM SOUNDS When an error conditi...

Page 33: ...ion with a dock leveler then both overloads will have to be reset 2 If the motor runs but the restraint does not cycle properly a Con rm the PLC is in run mode Both the Power and Run lights on the PLC...

Page 34: ...retracted proximity switch may be loose improperly adjusted or broken Adjust the switch See ADJUSTMENTS AND TESTING on page 14 If the switch cannot be adjusted consult your authorized Pentalift repre...

Page 35: ...quipment 2 Part Number Description and Quantity 3 Shipping Instructions TO ENSURE PROPER FUNCTIONING DURABILITY AND SAFETY OF THE PRODUCT ONLY GENUINE PENTALIFT REPLACEMENT PARTS MUST BE USED ALTERING...

Page 36: ...800001 Split Pin 9 3100021 Proximity Sensor Mounting Plate 10 8100005 Hook Assembly 11 8100042 Hook Cylinder 12 720190 Machine Screw 8 32x1 2 13 720266 Hex Bolt 1 4 20x2 3 4 14 740117 Flat Washer 1 2...

Page 37: ...EQUIPMENT CORPORATION M065R27 August 30 2021 1 39 PM ULTRAHOOK UHR40 VEHICLE RESTRAINT CONTROL PANEL REPLACEMENT PARTS LIST USE ONLY GENUINE PENTALIFT REPLACEMENT PARTS Figure 21 Control Panel Replac...

Page 38: ...0V Time Delay 5 26 060 0316 Fuse 1A 250V Time Delay 6 250 2380 Instruction Label 27 060 0495 Fuse 25A 250V Time Delay 7 054 0351 O Ring 28 060 1033 PLC 8 060 0713 Key Switch Head 29 060 0205 Fork Term...

Page 39: ...ULTRAHOOK UHR40 VEHICLE RESTRAINT Item Part No Description 1 060 0701 Tra c Light Fixture NOTE State Model and Serial when ordering replacement parts TRAFFIC LIGHT REPLACEMENT PARTS USE ONLY GENUINE P...

Page 40: ...1 Caution Sign Move on Green Only See Figure 7 Mount Outside Light and Signs on page 11 2 250 1904 1 Interior Warning Sign 3 250 1960 1 Exterior Warning Stand Clear of Equipment See Figure 7 Mount Ou...

Page 41: ...re 9 Proximity Switch Adjustments 15 Figure 10 Adjustment Bolts for Tilt Hard Stops 15 Figure 11 Inside Red Light 19 Figure 12 Loading Dock Vacant 19 Figure 13 Inside Green Light 20 Figure 14 Trailer...

Page 42: ...ility for 1 Consequential damages of any kind which result from use or misuse of the equipment 2 Damage or failure resulting from the use of unauthorized replacement parts 3 Damage or failure resultin...

Reviews: