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© 2015  Pentair Equipment Protection

89116616

Rev. I

P/N 89116616

SPECTRACOOL™

Slim Fit Air ConditionerS

All modelS

INSTRUCTION MANUAL

Summary of Contents for S06

Page 1: ... 2015 Pentair Equipment Protection 89116616 Rev I P N 89116616 SPECTRACOOL Slim Fit Air Conditioners All Models INSTRUCTION MANUAL ...

Page 2: ... 12 Energizing The Controller 12 Control Status Indication 12 Displaying and Changing Program Variables 13 Models with C Controller 13 Operating Parameters 13 Alarm Parameters 13 Models with F Controller 13 Operating Parameters 13 Alarm Parameters 13 Displaying Temperature Sensor 2 14 Compressor Restart Time Delay 14 Alarm Output Contact 14 Alarm Input Connection 14 Alarm Condition Display 14 Remo...

Page 3: ...0W 115V 44 2500W 230V 45 2500W 460V 46 4000W 460V 47 S16 Dimensional Drawing 48 2000 2500W 48 4000W 49 S16 Installation Instruction 50 S16 2000 2500W Cutout Drawing 50 Surface Mount 50 Partial and Full Recess Mount 50 S16 4000W Cutout Drawing 51 Surface Mount 51 Partial Recess Mount 51 S16 Unit Characteristics 115V 230V 52 S16 Unit Characteristics 460V 53 S16 Components 115V 230V 54 S16 Components...

Page 4: ...rige Sweden 46 0 8 683 6100 United Kingdom 44 0 1442 240 471 MIDDLE EAST UAE 971 4 378 1700 NORTH AMERICA México 52 555 280 1449 US Canada 1 763 421 2240 SOUTH AMERICA Brasil Brazil 55 15 3363 9100 ASIA SOUTH PACIFIC 中国 China 86 400 820 1133 India 91 80 2845 4640 日本 Japan 81 0 45 476 02 81 Singapore 65 6768 5800 Or visit PentairProtect com WARRANTY AND RETURN POLICY Visit www pentairprotect com en...

Page 5: ...striction of the use of certain hazardous substances in electrical and electronic equipment Applicable Standards EN 378 1 and 2 Refrigerating systems and heat pumps safety and environmental requirements EN 12100 1 and 2 Safety of machinery equipment and facilities EN ISO 13857 Safety of machinery safety distances to prevent hazard zones being reached by upper and lower limbs EN 60335 1 and 2 40 Ap...

Page 6: ...CR rated circuit breaker Use a higher ampere rated circuit breaker or time delay fuse that is closest to the nominal ampere rating of the air conditioner or sum of the individual component ampere ratings to protect system electrical circuits from short circuit or overload PHASE MONITOR 460V ONLY Note Location Rear access panel D shaped sight port Reference S10 Dimensional Drawing on page 31 S16 Di...

Page 7: ...re that the sealed enclosure air can contain is limited If moisture flows from the drain tube continuously this can only mean that ambient air is entering the enclosure Be aware that frequent opening of the enclosure s door admits humid air that the air conditioner must then dehumidify COMPONENT OPERATION NOTE Do not reduce the time delay setting on the controller to less than 120 seconds This may...

Page 8: ...by pulling forwards See Figure 3 on page 9 2 Carefully disconnect the connectors from the rear of the smart controller 3 Remove the two front screws 4 Remove the four nuts on the front panel and pull the panel assembly forward approximately 5 cm See Figure 4 on page 9 5 Disconnect the fan electrical connection 6 Remove the front panel 7 Remove the four standoffs leaving the grub screws in place 8 ...

Page 9: ... 2015 Pentair Equipment Protection 89116616 9 Figure 3 Figure 4 Figure 5 Figure 6 ...

Page 10: ...he rear of the smart controller 3 Using the mounting gasket kit provided with the unit install gasket to the air conditioner front panel See Figure 7 4 Remove the four nuts on the front panel 5 Push the unit into the mounting cutout and secure it using the nuts removed in step 4 6 Carefully reconnect the smart controller 7 Push the louvered grille and where applicable the center panel onto the fro...

Page 11: ...r time delay fuse that is closest to the nominal ampere rating of the air conditioner or sum of the individual component ampere ratings to protect the system electrical circuits from short circuit or overload Figure 9 Figure 10 PRINCIPLES OF OPERATION If electrical power to the air conditioner is interrupted and reapplied the compressor may take up to five 5 minutes to restart due to the high back...

Page 12: ... that indicate if the controller is heating cooling alarming if the compressor is enabled and if the ambient fan is enabled The 3 alpha numeric characters further describe alarms and show the cabinet temperature by default NOTE The Slim Fit air conditioners do not come standard with a heating option Heating sun Cooling snowflake SYMBOL COLOR ICON ON ICON FLASHING 1 AMBER Compressor On Start up Req...

Page 13: ...l revert to normal temperature display mode if no buttons are pressed for 60 seconds MODELS WITH C CONTROLLER Cooling turns on at r01 Setpoint and off at r01 Setpoint r02 Differential For example using default values from the table below cooling will turn on at 35 C setpoint and turn off at 30 C setpoint differential OPERATING PARAMETERS Parameter Description Default Value Range r01 Cooling set po...

Page 14: ... is associated with the controller display alarm mnemonic TP door open and or smoke detected To use this feature remove the jumper wire connecting terminals DS1 and DS2 and replace with customer supplied wires from the enclosure door switch to DS1 and DS2 terminals ALARM CONDITION DISPLAY There are seven possible non latching alarm conditions detectable by the controller and are indicated on the c...

Page 15: ...dbus TCP and GSDML file for Profinet Note ACU has a default IP Address of 192 168 1 2 Both Ethernet and USB communication modes allow the ability to Read ACU inlet and outlet air temperatures Read and change Cooling Set point and Cooling Differential Read and change High and Low Temperature Alarm Settings Read and change Gateway IP Address Device IP Address Subnet Mask Trap IP Address and SNMP Com...

Page 16: ... 2015 Pentair Equipment Protection 89116616 16 TECHNICAL INFORMATION S06 MODELS 300 500W S06 SCHEMATIC 300 500W ...

Page 17: ... 2015 Pentair Equipment Protection 89116616 17 S06 WIRE DIAGRAM 300 500W ...

Page 18: ... POWER ENCLOSURE DOOR SWITCH SHUT DOWN AND ALARM OUTPUT CONNECTOR M6 MOUNTING THREADS 4 ENCLOSURE AIR IN AMBIENT AIR IN COOL AIR OUT 500W 550 21 65 OPTIONAL FIELD INSTALLED CLEANABLE REUSABLE ALUMINUM INLET FILTER MOUNTS BEHIND PLASTIC LOUVER ELECTRONIC CONTROLLER 280 11 02 101 3 97 167 6 58 199 7 82 107 4 20 112 4 40 9 2 35 532 2 20 94 262 2 10 32 188 7 40 44 1 73 127 5 00 179 7 06 OPTIONAL COMMU...

Page 19: ...required on each side of the unit To avoid condensate overflow unit must be mounted within 3 of level 3 Refer to mounting instructions on page 8 4 Adjust controller to desired cabinet temperature Refer to Displaying and Changing Program Variables on page 13 for controller adjustment and operation 238 9 38 292 11 50 244 2 9 61 494 2 19 44 280 11 02 550 21 65 265 10 44 514 20 25 524 2 20 63 254 2 10...

Page 20: ... 192 7 56 13 50 262 2 10 32 306 12 05 532 2 20 94 280 11 02 550 21 65 265 10 44 512 20 15 524 2 20 63 254 2 10 00 280 11 02 6 24 550 21 65 8 4 315 8 4 315 Surface Mount Partial and Full Recess Mount Figure 12 S06 500W Cutout Drawing Dashed Lines Represent The Air Conditioner ...

Page 21: ...ntroller 72 120 72 120 72 120 72 120 Airflow at 0 Static Pressure Internal loop m h 109 124 109 124 197 233 197 233 External loop m h 129 156 129 156 189 219 189 219 Duty Cycle 100 100 100 100 ELECTRICAL DATA Rated Voltage Volt 100 115 230 115 230 Phase 1 1 1 1 Frequency Hz 50 60 50 60 50 60 50 60 Operating Range 10 10 10 10 Max power Consumption 50 60Hz L35 L35 Watt 270 300 300 320 450 470 450 48...

Page 22: ...nal 89106978SP 89106978SP 89106978SP 89106978SP 11 Filter Dryer 52602803SP 52602803SP 52602803SP 52602803SP 12 Fan Condenser 89117829SP 89117830SP 89117829SP 89117830SP 13 Fan Evaporator 13101501SP 13101502SP 12101201SP 12101202SP 14 Thermal Overload Compressor 10100767SP 10100768SP 90238423SP 89112627SP 15 Thermistor 89075654SP 2 89075654SP 2 89075654SP 2 89075654SP 2 16 Transformer 24V 10100694S...

Page 23: ... 2015 Pentair Equipment Protection 89116616 23 S10 MODELS 1000 1500W S10 SCHEMATICS 1000W 115V 230V 1000W 460V ...

Page 24: ... 2015 Pentair Equipment Protection 89116616 24 1500W 115V 1500W 230V ...

Page 25: ... 2015 Pentair Equipment Protection 89116616 25 1500W 460V 89107589 REV G ...

Page 26: ... 2015 Pentair Equipment Protection 89116616 26 S10 WIRE DIAGRAMS 1000W 115V 230V ...

Page 27: ... 2015 Pentair Equipment Protection 89116616 27 1000W 460V ...

Page 28: ... 2015 Pentair Equipment Protection 89116616 28 1500W 115V ...

Page 29: ... 2015 Pentair Equipment Protection 89116616 29 1500W 230V ...

Page 30: ... 2015 Pentair Equipment Protection 89116616 30 1500W 460V 89107588 REV H ...

Page 31: ...HIND PLASTIC LOUVER 400 15 75 105 4 14 222 8 75 260 10 22 M8 LIFT LUGS ENCLOSURE AIR IN 128 5 06 129 5 07 15 2 61 280 2 11 02 255 2 10 04 385 2 15 16 250 4 9 84 273 10 75 100 3 92 298 11 75 45 1 78 OPTIONAL COMMUNICATION BOARD CONNECTIONS ENCLOSURE DOOR SWITCH SHUT DOWN AND ALARM OUTPUT CONNECTOR M8 MOUNTING THREADS 8 INPUT PHASE MONITOR 460V ONLY D SHAPED SIGHT PORT POWER AMBIENT AIR IN WARM AIR ...

Page 32: ...verflow unit must be mounted within 3 of level 3 Refer to mounting instructions on page 8 4 Adjust controller to desired cabinet temperature Refer to Displaying and Changing Program Variables on page 13 for controller adjustment and operation 356 14 00 310 12 19 378 14 88 920 2 36 22 913 35 94 370 2 14 56 254 10 00 292 11 50 273 10 75 359 14 14 250 4 9 84 280 2 11 02 255 2 10 04 385 2 15 16 951 37...

Page 33: ...ontroller 72 120 72 120 72 120 72 120 Airflow at 0 Static Pressure Internal loop m h 350 391 350 391 342 391 342 391 External loop m h 567 584 567 584 576 579 576 579 Duty Cycle 100 100 100 100 ELECTRICAL DATA Rated Voltage Volt 115 230 115 230 Phase 1 1 1 1 Frequency Hz 50 60 50 60 50 60 50 60 Operating Range 10 10 10 10 Max power Consumption 50 60Hz L35 L35 Watt 810 1010 670 800 850 1040 850 104...

Page 34: ...in Max F Controller 72 120 72 120 Airflow at 0 Static Pressure Internal loop m h 350 391 342 391 External loop m h 567 584 576 579 Duty Cycle 100 100 ELECTRICAL DATA Rated Voltage Volt 400 460 400 460 Phase 1 3 Frequency Hz 50 60 50 60 Operating Range 10 10 Max power Consumption 50 60Hz L35 L35 Watt 750 960 930 1130 Max power Consumption 50 60Hz L35 L50 Watt 870 1090 970 1210 Max Nominal Current A...

Page 35: ... 52602800SP 52602800SP 13 Impeller Condenser 89107374SP 89107375SP 89107375SP 89107374SP 89107375SP 14 Impeller Evaporator 101091121SP 101091122SP 101091122SP 101091121SP 101091122SP 15 Thermal Expansion Valve 89063955SP 10104042SP 10104042SP 89063955SP 10104042SP 16 Thermal Overload Compressor 90238424SP 89112628SP 89112628SP 90238424SP NA 17 Thermistor 89075654SP 2 89075654SP 2 89075654SP 2 8907...

Page 36: ... optional 89106977SP 12 Filter Dryer 52602800SP 13 Impeller Condenser 89107375SP 14 Impeller Evaporator 101091122SP 15 Thermal Expansion Valve 89063955SP 16 Thermal Overload Compressor 90238425SP 17 Thermistor 89075654SP 2 18 Transformer 24V 10100693SP 19 Transformer 460 230V 101006128SP 20 Fuse Controller 89085114SP Accessories 21 Installation Kit 90221633QDSP 22 Unit Mounting Gasket 90241618SP 2...

Page 37: ... 2015 Pentair Equipment Protection 89116616 37 S16 MODELS 2000 2500W S16 SCHEMATICS 2000W 115V 2000W 230V ...

Page 38: ... 2015 Pentair Equipment Protection 89116616 38 2000W 460V 89107589 REV G 2500W 115V ...

Page 39: ... 2015 Pentair Equipment Protection 89116616 39 2500W 230V 2500W 460V 89107593 REV G ...

Page 40: ... 2015 Pentair Equipment Protection 89116616 40 4000W 460V ...

Page 41: ... 2015 Pentair Equipment Protection 89116616 41 S16 WIRE DIAGRAMS 2000W 115V ...

Page 42: ... 2015 Pentair Equipment Protection 89116616 42 2000W 230V ...

Page 43: ... 2015 Pentair Equipment Protection 89116616 43 2000W 460V 89107588 REV H ...

Page 44: ... 2015 Pentair Equipment Protection 89116616 44 2500W 115V ...

Page 45: ... 2015 Pentair Equipment Protection 89116616 45 2500W 230V ...

Page 46: ... 2015 Pentair Equipment Protection 89116616 46 2500W 460V 89107592 REV H ...

Page 47: ... 2015 Pentair Equipment Protection 89116616 47 4000W 460V ...

Page 48: ...146 5 74 258 10 15 295 11 61 400 15 75 M8 LIFT LUGS 128 5 06 137 5 38 25 2 98 380 2 14 96 550 2 21 65 325 2 12 80 275 2 10 82 280 5 11 02 298 11 75 252 9 94 341 13 43 45 1 78 M8 MOUNTING THREADS 10 ENCLOSURE DOOR SWITCH SHUT DOWN AND ALARM OUTPUT CONNECTOR OPTIONAL COMMUNICATION BOARD CONNECTIONS INPUT POWER ENCLOSURE AIR IN COOL AIR OUT AMBIENT AIR IN WARM AIR OUT PHASE MONITOR 460V ONLY D SHAPED...

Page 49: ... 2015 Pentair Equipment Protection 89116616 49 4000W W DKE dKZ ϰϲϬs KE zͿ Ͳ W d WKZd ...

Page 50: ...te overflow unit must be mounted within 3 of level 3 Refer to mounting instructions on page 8 4 Adjust controller to desired cabinet temperature Refer to Displaying and Changing Program Variables on page 13 for controller adjustment and operation 378 14 88 1542 60 69 356 14 00 310 12 19 1558 2 61 34 370 2 14 56 R16 4 625 1580 62 19 400 15 75 400 15 75 280 5 11 02 316 12 44 651 25 63 240 9 44 554 2...

Page 51: ... 2015 Pentair Equipment Protection 89116616 51 Surface Mount Partial Recess Mount Figure 15 S16 4000W Cutout Drawing Dashed Lines Represent The Air Conditioner ...

Page 52: ...72 120 72 120 72 120 72 120 Airflow at 0 Static Pressure Internal loop m h 454 484 454 484 447 466 447 466 External loop m h 634 654 634 654 1104 1143 1104 1143 Duty Cycle 100 100 100 100 ELECTRICAL DATA Rated Voltage Volt 115 230 115 230 Phase 1 1 1 1 Frequency Hz 50 60 50 60 50 60 50 60 Operating Range 10 10 10 10 Max power Consumption 50 60Hz L35 L35 Watt 930 1090 940 1140 1230 1420 1320 1650 M...

Page 53: ... Controller 72 120 72 120 72 120 Airflow at 0 Static Pressure Internal loop m h 454 484 447 466 494 576 External loop m h 634 654 1104 1143 1070 1184 Duty Cycle 100 100 100 ELECTRICAL DATA Rated Voltage Volt 400 460 400 460 400 460 Phase 3 3 3 Frequency Hz 50 60 50 60 50 60 Operating Range 10 10 10 Max power Consumption 50 60Hz L35 L35 Watt 900 1180 1150 1510 1790 2310 Max power Consumption 50 60H...

Page 54: ... 13 Filter Dryer 52602800SP 52602800SP 52602800SP 52602800SP 14 Impeller Condenser 89107374SP 89107375SP 89107374SP 2 89107375SP 2 15 Impeller Evaporator 101091123SP 101091124SP 101091123SP 101091124SP 16 Relay Compressor Start 89105934SP NA 89105936SP NA 17 Thermal Expansion Valve 10104038SP 10104038SP 89114096SP 10104038SP 18 Thermal Overload Compressor 90238428SP NA NA NA 19 Thermistor 89075654...

Page 55: ...ller Condenser 89107375SP 89107375SP 2 89107375SP 2 15 Impeller Evaporator 101091124SP 101091124SP 101091139SP 16 Relay Overload 89098323SP 89098326SP NA 17 Thermal Expansion Valve 89117868SP 10104038SP 89114096SP 18 Thermal Overload Compressor 90238425SP 90238425SP NA 19 Thermistor 89075654SP 2 89075654SP 2 89075654SP 2 20 Transformer 24V 10100693SP 10100693SP 10100693SP 21 Fuse Controller 890851...

Page 56: ...matic of a clogged or dirty filter or condenser coil thus causing a reduction in cooling air flow across the surface of the compressor and condenser coil HOW TO REMOVE CLEAN OR INSTALL AN OPTIONAL INLET AIR FILTER Aluminum washable air filters are designed to provide excellent filtering efficiency with a high dust holding capacity and a minimum amount of resistance to air flow Because they are con...

Page 57: ...binet and surrounding area to ensure adequate airflow to and from the unit on both the inlet and outlet air channels for the ambient air and cabinet air Seals Gaskets and Leaks Inspect and repair the seals gaskets and access holes around the unit and or cabinet that show signs of leaking air and or moisture Condensate and Drains Inspect and clean the condensate pans and drains to ensure proper dra...

Page 58: ... 2015 Pentair Equipment Protection 89116616 58 NOTES ...

Page 59: ...ep 4 NO possible problem Defective controller Replace part 4 The evaporator Enclosure or COLD air fan impeller should turn on Is there airflow YES proceed to step 5 NO possible problem Controller in alarm condition See Alarm Condition Display on page 14 Open motor winding Stuck fan impeller Obstructed blades wheel Defective motor capacitor Repair or Replace defective part 5 Start the cooling cycle...

Page 60: ... of refrigerant Possible bad valves in compressor Repair or Replace defective part BASIC AIR CONDITIONING TROUBLE SHOOTING CHECKLIST SYMPTOM POSSIBLE CAUSE Unit won t cool Clogged fins on coil s Dirty filter Impeller s not running Compressor not running Compressor runs but has bad valves Loss of refrigerant Compressor tries to start but won t run Low line voltage at start Should be 10 rated voltag...

Page 61: ...problem Defective controller Replace part 4 The evaporator Enclosure or COLD air fan impeller should turn on Is there airflow YES proceed to step 5 NO possible problem Controller in alarm condition See ALARM CONDITION DISPLAY on page 60 Open motor winding Stuck fan impeller Obstructed blades wheel Defective motor capacitor Repair or Replace defective part 5 Check phase monitor indicator light is i...

Page 62: ...the coils are clean then check the evaporator air in and air out temperatures If the temperatures are the same Possible loss of refrigerant Possible bad valves in compressor Repair or Replace defective part 3 PHASE SYMPTOMS AND POSSIBLE CAUSES REMOTE ACCESS CONTROL VERSION SYMPTOM POSSIBLE CAUSE Unit won t cool Clogged fins on coil s Dirty filter Impellers not running Compressor not running Compre...

Page 63: ... 2015 Pentair Equipment Protection 89116616 63 NOTES ...

Page 64: ... 2015 Pentair Equipment Protection 89116616 Rev I P N 89116616 Pentair Equipment Protection 2100 Hoffman Way Minneapolis MN 55303 USA 1 763 422 2211 1 763 576 3200 PentairProtect com ...

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