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Pump operates with selector 

switch in Hand position but will 

not operate in Auto position.
 1. This  indicates trouble in  

the  float  level  control  or  the 

alternator relay.

 

2. 

Check control panel 

 

for trouble.

Pump runs but will not shut off.
 1. Pump may be air locked. 

Turn pump off and let set for  

several minutes, then restart.

  2.  Lower  float  control  may  be 

hung-up in the closed position. 

Check in sump to be sure  

con trol is free.

  3.  Selector switch may be in the 

Hand position.

Pump does not deliver 

 

proper capacity.
 1. Discharge gate valve may 

 

be partially closed or 

 

partially clogged.

  2.  Check valve may be partially 

clogged. Raise level up and 

down to clear.

 3. Pump may be running in 

wrong direction. Low speed 

pumps can operate in reverse 

di rec tion  with out  much  noise 

or vibration.

 4. Discharge head may be 

too high. Check total head 

with gauge when pump 

is operating. Total head is 

dis 

charge gauge pressure 

converted to feet plus vertical 

height from water level in 

sump to center line of pres-

sure gauge in discharge 

 

line. Gauge should be installed 

on pump side of all valves. 

Multiply gauge pressure in 

pounds by 2.31 to get head  

in feet.

 5.  If pump has been in service 

for some time and capacity 

falls off, remove pump 

 

and check for wear or 

 

clogged impeller.

Motor stops and then restarts 

after short period but overload 

heaters in starter do not trip.
  1.  This indicates heat sensors in 

the motor are tripping due to 

ex ces sive heat. Impeller may 

be par tial ly clogged giving 

a sustained overload but not  

high enough to trip overload 

heat er  switch.

 2.  Motor may be operating out 

of liquid due to a failed level  

control.

 3. Pump may be operating on  

a short cycle due to sump 

being too small or from water 

re turn ing to sump due to a 

leaking check valve.

7

Summary of Contents for HYDROMATIC H3H

Page 1: ...to the owner of the equip ment or to the responsible party who maintains the system MODELS H3H H4H S4M S4P S4HRC and S4MRC SUBMERSIBLE SOLIDS HANDLING PUMPS INSTALLATION AND SERVICE MANUAL For use with product built with GE motor Item E 03 467 Part 5625 467 1 2013 Pentair Pump Group Inc 11 06 13 ...

Page 2: ... seal should be checked immedi ate ly after failure is indicated The sensing unit is recommended on all installations as good insurance against motor failure Pump The submersible pumps in this manual are supplied for 1 and 3 phase and for 200 230 460 or 575 volts Power cable is supplied with the green wire for ground Be sure green wire is connected to a good ground such as water pipe or ground sta...

Page 3: ...lled on each pump A gate or plug valve in each pump discharge line is also recommended This valve should be installed on the discharge side of the check valve so the line pressure can be cut off if necessary to service the check valve Single pump systems are sometimes installed without a check valve where it is desirable to self drain the dis charge line to prevent freezing This can be done only w...

Page 4: ...th H O Aswitches to Auto position and allow water to rise in sump until one pump starts Allow pump to op er ate until the level drops to turn off point 5 Allow sump level to rise to start other pump Notice run lights on panel Pumps should alternate on each successive cycle of op er a tion 6 Turn both H O A switches to Off position and allow sump to fill to the override control level 7 Turn both sw...

Page 5: ...e damage to stator and bear ings 8 Check top bearing If clean and does not turn rough bearings can be reused and it is not necessary to com plete ly dismantle pump to change bearings If bearings are damagedwithdirtorheat they must be replaced Remember to reinstall the upper bearing load spring 9 Replace stator housing onto seal chamber and bolt in place BE SURE SEAL FAILURE WIRE IS CONNECTED BEFOR...

Page 6: ... from taper shaft Remove impeller IMPORTANT The impeller is designed to be self tightening when running so impeller may be difficult to break loose If this is the case use plastic or rubber hammer on im pel ler tip to free Remove impeller 6 Remove lower seal spring and pry out seal with screwdriver 7 To remove seal housing take out socket head bolts and using bolts in back of holes pry plates loos...

Page 7: ...n 4 Discharge head may be too high Check total head with gauge when pump is operating Total head is dis charge gauge pressure converted to feet plus vertical height from water level in sump to center line of pres sure gauge in discharge line Gaugeshouldbeinstalled on pump side of all valves Multiply gauge pressure in pounds by 2 31 to get head in feet 5 If pump has been in service for some time an...

Page 8: ...0 1750 RPM R 1 146742031 Stator 15 hp 200 3 60 1750 RPM R 1 146746031 Stator 15 hp 575 3 60 1750 RPM R 1 146720031 Stator 7 5 hp 230 1 60 1750 RPM R 1 14 070690002 Motor Housing 1 15 070740003 Retaining Plate 1 16 060000215 Wire w terminal 1 17 002380031 Hex Hd Bolt 8 18 009200011 Upper Seal SC 1 19 081000005 Lower Seal Ceramic Std S 1 081000025 Lower Seal Carbide Opt C 1 20 009750031 Snap Ring 1 ...

Page 9: ...0002 Motor Housing 1 14 060000215 Wire w terminal 1 15 070740003 Retaining Plate 1 16 00065031l Lower Bearing 1 17 001500071 O Ring SC 1 18 009200011 Upper Seal SC 1 19 081000005 Lower Seal Ceramic Std S 1 081000025 Lower Seal Carbide Opt C 1 20 009750031 Snap Ring 1 21 080230001 Washer 1 22 070770023 Wear Ring 1 23 005680021 Bolt 1 24 001500291 O Ring SC 1 25 070720002 Seal Housing 1 26 151460002...

Page 10: ...0 hp 230 460V 3f 1 RTF Stator 10 hp 200V 3f 1 RTF Stator 10 hp 575V 3f 1 RTF Stator 15 hp 200 3 60 1750 RPM 1 RTF Stator 15 hp 230 460 3 60 1750 RPM 1 10 070690002 Motor Housing 1 11 001500071 O Ring SC 1 12 007360061 Spacer Ring 3 5 hp 1150 RPM 1 007360061 Spacer Ring 5 7 1 2 hp 1750 RPM 1 None Spacer Ring 7 5 hp 1f 10 15 hp 1750 RPM 1 13 060000211 Wire w Terminal 1 14 08565A027 Lower Bearing 1 1...

Page 11: ...or 15 hp 575 3 60 1750 RPM 1 146720031 Stator 7 5 hp 230 1 60 1750 RPM 1 14 070690002 Motor Housing 1 15 070740003 Retaining Plate 1 16 060000215 Wire w terminal 1 17 001500471 O Ring SC 1 18 009200011 Upper Seal SC 1 19 081000005 Lower Seal Ceramic Std S 1 081000025 Lower Seal Carbide Opt C 1 20 009750031 Snap Ring 1 21 080230001 Washer 1 22 070770023 Wear Ring 1 23 005680021 Bolt 1 24 001500291 ...

Page 12: ... Hd Cap Screw 4 15 010060011 Wire Connector 230 460V 9 010060011 Wire Connector 200 575V 3 16 002820011 Wire Connector 3 17 060000211 Wire w Terminal 1 18 081000005 Seal Lower Ceramic Std S 1 081000025 Seal Lower Carbide Opt C 1 19 009200011 Seal Upper SC 1 20 009750031 Snap Ring 1 21 080230011 Washer 1 22 029210041 Screw Flat Head Machine 1 23 083460011 Key 1 24 082130002 Impeller 6 Dia 1 0821300...

Page 13: ... 1150 RPM 1 RTF Stator 5 hp 575 3 60 1150 RPM 1 RTF Stator 5 hp 230 1 60 1750 RPM 1 RTF Stator 7 5 hp 200 3 60 1750 RPM 1 RTF Stator 7 5 hp 230 460 3 60 1750 RPM 1 RTF Stator 7 5 hp 575 3 60 1750 RPM 1 RTF Stator 10 hp 230 400 1750 RPM 1 RTF Stator 15 hp 200 3 60 1750 RPM 1 RTF Stator 15 hp 230 460 3 60 1750 RPM 1 23 005680021 Bolt 1 24 001500291 O Ring SC 1 25 070720002 Seal Housing 1 26 07081000...

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Page 16: ...o and from the factory or an authorized Pentair Hydromatic service facility This limited warranty will not apply a to defects or malfunctions resulting from failure to properly install operate or maintain the unit in accordance with the printed instructions provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such ser...

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