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4

More distance between turn-on 

and turn-off controls can be used, 

but sew age may become septic, 

and excessive solids may collect 

for the pump to handle. A frequent 

pumping cycle is recommended 

for  best  op er a tion.
If an alarm system is used, this 

con trol is usually set about 6 

inches above the override control.
Making Electrical Connections:
All electrical wiring must be in 

ac cor dance with local codes, and 

only competent electricians should 

make the installations. Complete 

wiring diagrams are glued to the 

inside cover of the panel. All wires 

should be checked for grounds 

with an ohm 

me 

ter or Megger 

after the connections are made. 

THIS IS IMPORTANT, AS ONE 

GROUNDED WIRE CAN CAUSE 

CON SID ER ABLE  TROU BLE. 
IMPORTANT: If equipment 

 

is not properly wired and 

 

pro tect ed as recommended, the 

warranty is void.
Heat Sensors and Seal  

Failure Connections:
Be sure heat sensor wires are  

con 

nect 

ed in series with the 

starter coil. Connections are 

 

provided on the terminal strip.

Pump Operations 

Starting System:
 

1. Turn H-O-A switch to 

 

Off position and then turn on 

main circuit breakers.

  2.  Open all discharge valves and 

allow water to rise in sump.

 3.  Turn H-O-A switch to Hand 

position on one pump and 

notice operation. If pump is 

noisy and vibrates, rotation 

is wrong. To change rotation, 

interchange any two line 

 

leads to motor 3

f

 only. 

 

DO NOT INTERCHANGE 

MAIN INCOMING LINES.  

If duplex system, check 

second pump in the 

 

same manner.

  4.  Now set both H-O-A switches 

to Auto position and allow 

water to rise in sump until one 

pump starts. Allow pump to 

op er ate  until  the  level  drops   

to turn-off point.

 5. Allow sump level to rise to 

start other pump. Notice run 

lights on panel. Pumps should 

alternate on each successive 

cycle  of  op er a tion.

 6. Turn both H-O-A switches  

to Off position and allow  

sump  to  fill  to  the  override  

control level.

 7. Turn both switches to Auto  

po 

si 

tion and both pumps 

should start and operate 

together until level drops to 

turn-off point.

 8. Repeat this operation cycle 

sev er al times before leaving 

the job.

 9. Check voltage when pumps 

are operating and check the 

amp draw of each pump. 

Check amps on each wire, as  

sometimes a high leg 

will exist. One leg can be  

somewhat higher (5 to 10%) 

without causing trouble. 

For excessive amp draw on 

one leg, the power company 

should  be  con sult ed.

Phase Converters:
Phase converters are generally 

not recommended, but in cases 

where only single phase current is  

available, phase converters can 

be used. Be sure to size the 

phase converter large enough for  

the amp draw specified on the 

motor nameplate, not necessarily 

by motor horsepower. The 

 

warranty on all three phase 

 

submersible motors is void 

if operated with single phase  

power through a phase converter, 

and 3 leg ambient compensated  

extra-quick trip overload 

protectors are not used.

DUAL VOLTAGE

3 PHASE MOTOR WIRING

230V  3ø

460V  3ø

GREEN

GREEN

R

(L3)

W

(L2)

BL

(L1)

R

(L3)

W

(L2)

BL

(L1)

1

2

3

7

8

9

4

5

6

1

2

3

7

8

9

4

5

6

HEAT SENSORS AND SEAL FAILURE CONNECTIONS

FOR ANY VOLTAGE MOTOR

ELECTRODE

HEAT SENSORS

IN MOTOR

WINDINGS

WHITE

BLACK

HEAT SENSORS

SEAL FAILURE

RED

DARK

GREEN

Summary of Contents for HYDROMATIC H3H

Page 1: ...to the owner of the equip ment or to the responsible party who maintains the system MODELS H3H H4H S4M S4P S4HRC and S4MRC SUBMERSIBLE SOLIDS HANDLING PUMPS INSTALLATION AND SERVICE MANUAL For use with product built with GE motor Item E 03 467 Part 5625 467 1 2013 Pentair Pump Group Inc 11 06 13 ...

Page 2: ... seal should be checked immedi ate ly after failure is indicated The sensing unit is recommended on all installations as good insurance against motor failure Pump The submersible pumps in this manual are supplied for 1 and 3 phase and for 200 230 460 or 575 volts Power cable is supplied with the green wire for ground Be sure green wire is connected to a good ground such as water pipe or ground sta...

Page 3: ...lled on each pump A gate or plug valve in each pump discharge line is also recommended This valve should be installed on the discharge side of the check valve so the line pressure can be cut off if necessary to service the check valve Single pump systems are sometimes installed without a check valve where it is desirable to self drain the dis charge line to prevent freezing This can be done only w...

Page 4: ...th H O Aswitches to Auto position and allow water to rise in sump until one pump starts Allow pump to op er ate until the level drops to turn off point 5 Allow sump level to rise to start other pump Notice run lights on panel Pumps should alternate on each successive cycle of op er a tion 6 Turn both H O A switches to Off position and allow sump to fill to the override control level 7 Turn both sw...

Page 5: ...e damage to stator and bear ings 8 Check top bearing If clean and does not turn rough bearings can be reused and it is not necessary to com plete ly dismantle pump to change bearings If bearings are damagedwithdirtorheat they must be replaced Remember to reinstall the upper bearing load spring 9 Replace stator housing onto seal chamber and bolt in place BE SURE SEAL FAILURE WIRE IS CONNECTED BEFOR...

Page 6: ... from taper shaft Remove impeller IMPORTANT The impeller is designed to be self tightening when running so impeller may be difficult to break loose If this is the case use plastic or rubber hammer on im pel ler tip to free Remove impeller 6 Remove lower seal spring and pry out seal with screwdriver 7 To remove seal housing take out socket head bolts and using bolts in back of holes pry plates loos...

Page 7: ...n 4 Discharge head may be too high Check total head with gauge when pump is operating Total head is dis charge gauge pressure converted to feet plus vertical height from water level in sump to center line of pres sure gauge in discharge line Gaugeshouldbeinstalled on pump side of all valves Multiply gauge pressure in pounds by 2 31 to get head in feet 5 If pump has been in service for some time an...

Page 8: ...0 1750 RPM R 1 146742031 Stator 15 hp 200 3 60 1750 RPM R 1 146746031 Stator 15 hp 575 3 60 1750 RPM R 1 146720031 Stator 7 5 hp 230 1 60 1750 RPM R 1 14 070690002 Motor Housing 1 15 070740003 Retaining Plate 1 16 060000215 Wire w terminal 1 17 002380031 Hex Hd Bolt 8 18 009200011 Upper Seal SC 1 19 081000005 Lower Seal Ceramic Std S 1 081000025 Lower Seal Carbide Opt C 1 20 009750031 Snap Ring 1 ...

Page 9: ...0002 Motor Housing 1 14 060000215 Wire w terminal 1 15 070740003 Retaining Plate 1 16 00065031l Lower Bearing 1 17 001500071 O Ring SC 1 18 009200011 Upper Seal SC 1 19 081000005 Lower Seal Ceramic Std S 1 081000025 Lower Seal Carbide Opt C 1 20 009750031 Snap Ring 1 21 080230001 Washer 1 22 070770023 Wear Ring 1 23 005680021 Bolt 1 24 001500291 O Ring SC 1 25 070720002 Seal Housing 1 26 151460002...

Page 10: ...0 hp 230 460V 3f 1 RTF Stator 10 hp 200V 3f 1 RTF Stator 10 hp 575V 3f 1 RTF Stator 15 hp 200 3 60 1750 RPM 1 RTF Stator 15 hp 230 460 3 60 1750 RPM 1 10 070690002 Motor Housing 1 11 001500071 O Ring SC 1 12 007360061 Spacer Ring 3 5 hp 1150 RPM 1 007360061 Spacer Ring 5 7 1 2 hp 1750 RPM 1 None Spacer Ring 7 5 hp 1f 10 15 hp 1750 RPM 1 13 060000211 Wire w Terminal 1 14 08565A027 Lower Bearing 1 1...

Page 11: ...or 15 hp 575 3 60 1750 RPM 1 146720031 Stator 7 5 hp 230 1 60 1750 RPM 1 14 070690002 Motor Housing 1 15 070740003 Retaining Plate 1 16 060000215 Wire w terminal 1 17 001500471 O Ring SC 1 18 009200011 Upper Seal SC 1 19 081000005 Lower Seal Ceramic Std S 1 081000025 Lower Seal Carbide Opt C 1 20 009750031 Snap Ring 1 21 080230001 Washer 1 22 070770023 Wear Ring 1 23 005680021 Bolt 1 24 001500291 ...

Page 12: ... Hd Cap Screw 4 15 010060011 Wire Connector 230 460V 9 010060011 Wire Connector 200 575V 3 16 002820011 Wire Connector 3 17 060000211 Wire w Terminal 1 18 081000005 Seal Lower Ceramic Std S 1 081000025 Seal Lower Carbide Opt C 1 19 009200011 Seal Upper SC 1 20 009750031 Snap Ring 1 21 080230011 Washer 1 22 029210041 Screw Flat Head Machine 1 23 083460011 Key 1 24 082130002 Impeller 6 Dia 1 0821300...

Page 13: ... 1150 RPM 1 RTF Stator 5 hp 575 3 60 1150 RPM 1 RTF Stator 5 hp 230 1 60 1750 RPM 1 RTF Stator 7 5 hp 200 3 60 1750 RPM 1 RTF Stator 7 5 hp 230 460 3 60 1750 RPM 1 RTF Stator 7 5 hp 575 3 60 1750 RPM 1 RTF Stator 10 hp 230 400 1750 RPM 1 RTF Stator 15 hp 200 3 60 1750 RPM 1 RTF Stator 15 hp 230 460 3 60 1750 RPM 1 23 005680021 Bolt 1 24 001500291 O Ring SC 1 25 070720002 Seal Housing 1 26 07081000...

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Page 16: ...o and from the factory or an authorized Pentair Hydromatic service facility This limited warranty will not apply a to defects or malfunctions resulting from failure to properly install operate or maintain the unit in accordance with the printed instructions provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such ser...

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