background image

© 2013 Pentair Equipment Protection

87976428

- 8 -

PRINCIPLES OF OPERATION

HIBOY® air conditioners are designed specifically to cool and dehumidify the internal environments of cabinets 

and enclosure which are used to package electronic components, thus assuring a cool, clean atmosphere for 

reasons of optimum performance and longevity.
Hot air inside the electronic enclosure or rack is removed and cooled by means of refrigeration. The hot air is 

drained from the enclosure interior through the evaporator air return opening in the bottom middle of the air 

conditioner. The air is drawn through the evaporator coil where it is cooled and discharged back to the enclosure 

interior through two evaporator outlet openings in the bottom rear of the unit. Any moisture in this air condenses 

on the evaporator coil and ultimately collects in the condensate tray where it is then discharged from the air 

conditioner via the condensate drain tube.
The closed-loop design of the air conditioner assures that this clean, cooled air never mixes with the hot, 

dirty ambient air that is used only for cooling the compressor and accomplish the heat exchange through the 

condenser coil. Generally the cabinet or enclosure air which is being cooled and recirculated over and over again 

does not require any filtering media.
Room or ambient air drawn into the air conditioner through the inlet filter, across the compressor and through 

the condenser coil is usually dirty, dusty and/or humid air depending upon the specific environment in which the 

air conditioner is required to operate. This ambient air is discharged by the condenser duplex blower back to the 

ambient environment. The temperature of this discharged air will be quite warm or actually hot depending on the 

ambient temperature and the work load imposed on the air conditioner.
Provided the inlet filter is properly maintained by frequent cleaning and/or replacement, the inlet filter will assure 

relatively clean air to pass through the condenser coil. Dirty filters will hamper the optimum operating efficiency 

of the air conditioner.

NOTE: The condenser filter will require periodic maintenance, see MAINTENANCE on page 

9.

When the HIBOY® air conditioner is mounted in the enclosure or rack, it is recommended that an electrical 

lockout or safety switch be installed to interrupt operation of the unit while the enclosure door is opened.
If electrical power is momentarily interrupted to the air conditioner and reapplied immediately (within 3 to  5 

seconds)., the compressor may not restart due to the high back pressure of the compressor.

DO NOT attempt to restart the air conditioner for at least one minute after the unit has been 

shut off either accidentally or intentionally.

It takes at least one minute after shut-down for the compressor suction and discharge pressure to equalize in 

order to restart the air conditioner.

Operating the HIBOY® air conditioner at ambient temperatures below the minimum or above 

maximum temperatures indicated on the nameplate will void all warranties.

It is recommended that the warranty section of this manual be read in order to familiarize 

yourself with parameters of restricted operation.

It is very important to install the drain system in accordance with the installation instructions on page 7. 

By elevating the drain tube above the exit point on the air conditioner, you will cause the collected condensate 

or water to back up the drain tube and flood the condensate tray. This flooding or overflowing water could be 

transmitted into the electronic cabinet or enclosure by the air exhausted from the evaporator blower, thus causing 

damage to the expensive electronic components.
The moisture that the enclosure air can contain is limited. If moisture flows from the drain tube continuously, this 

can only mean ambient air is entering the enclosure. Remember frequent opening of the enclosures door admits 

humid air which the air conditioner must then dehumidify.

Summary of Contents for Genesis HB16

Page 1: ... 2013 Pentair Equipment Protection 87976428 Rev J P N 10 1008 06 GENESIS Top Mount Air Conditioner HB16 Model INSTRUCTION MANUAL ...

Page 2: ...nsibility for freight damages however we are ready to assist you in any way possible NOTE Some of the information in this manual may not apply if a special unit was ordered If additional drawings for a special unit are necessary they have been inserted Contact Pentair Equipment Protection if further information is required TABLE OF CONTENTS UNPACKING AND INSPECTING 2 HANDLING 3 HOW TO IDENTIFY YOU...

Page 3: ...ea Do not attempt to operate the air conditioner while it is horizontal or on its side back or front The refrigeration compressor is filled with lubricating oil This will cause permanent damage to the air conditioner and also voids the warranty CAUTION HOW TO IDENTIFY YOUR HIBOY AIR CONDITIONER For installation and maintenance as outlined in this manual first refer to the nameplate on your unit Th...

Page 4: ... Voltage Hertz Full Load Amps Phase BTU Hr Maximum Ambient Temperature Maximum F Ambient Temperature Shipping Weight lb kg HB160816GXXX 115 50 60 18 8 20 4 1 7075 8133 131 145 66 HB160826GXXX 230 50 60 9 4 10 2 1 7075 8133 131 145 66 HB160846GXXX 460 50 60 5 2 5 6 1 7075 8133 131 160 73 ...

Page 5: ...ool air blower located in the bottom of the unit and the compressor should be running To check cool air output use a reliable air temperature measuring device The cool air should be between 50 F 10 C and 60 F 16 C when room temperature is between 70 F 21 C and 80 F 27 C You may remove the air inlet filter while checking the operation The discharge line from the compressor uninsulated line should b...

Page 6: ... must be of sufficient size to handle the air flow 25 in 2 minimum Keep in mind that reduction of air flow will impair air conditioner performance Also remember that this air is hot and relatively dirty therefore cracks and joints must be adequately sealed 4 The drain tube which exits at the side of the air conditioner must be routed to the exterior of the enclosure A copper P trap has been includ...

Page 7: ...3 A 5 inch 13 mm inside diameter drain tube exists on the side of the air conditioner and must be routed over the side A pressure relief fitting has been provided to assist in venting any air blockage that may prevent proper drainage A copper P trap has also been included in the system and must be properly primed and installed to prevent counter air flow into the drain system The drain outlet must...

Page 8: ... by frequent cleaning and or replacement the inlet filter will assure relatively clean air to pass through the condenser coil Dirty filters will hamper the optimum operating efficiency of the air conditioner NOTE The condenser filter will require periodic maintenance see MAINTENANCE on page 9 When the HIBOY air conditioner is mounted in the enclosure or rack it is recommended that an electrical lo...

Page 9: ...mmended that power to the air conditioner be interrupted intentionally when abnormally high compressor operating temperatures cause automatic shut down of the unit The above described shut down is symptomatic of a clogged or dirty filter thus causing a reduction in cooling air flow across the surface of the compressor and condenser coil Continued operation under the above conditions will damage an...

Page 10: ...ter disposable filters and filter adhesive see parts list in Table 1 on page 12 1 Flush the filter with warm water from the exhaust side to the intake side DO NOT use caustics 2 After flushing allow filter to drain Placing it with a corner down will assure complete drainage 3 Recoat the filters with RP Super Filter Coat adhesive by dipping or spraying If the filter is sprayed do so from both sides...

Page 11: ...ipment Protection 87976428 11 DIMENSIONAL DRAWINGS 5 5 7851 1 2685 22 5 287 5 287 0 17 0 17 5 1 6 59 25 URQW 9LHZ 6LGH 9LHZ 5HDU 9LHZ 1 5 86 80 180 1 7 7 5 81 5 1 26 RWWRP 9LHZ XWRXW HB16 Models 8000 BTUs Hr 2051 Watts ...

Page 12: ...V Only 35 See Table 1 1 Switch Compressor Thermal Overload 38 See Table 1 1 Compressor 39 See Table 1 1 Power Cord 47 52 6028 00 1 Filter Dryer Refrigerant 48 52 6027 00 1 Valve Hot Gas By Pass 230V Only 49 See Table 1 1 Capacitor Compressor N A 10 1040 47 1 RFG TXV 115V Only ACCESSORIES Part Number Description 23512 Filter Coat 1 pint Spray Dispenser Table 1 Model Item 35 Overload Item 38 Compres...

Page 13: ... 2013 Pentair Equipment Protection 87976428 13 PARTS EXPLODED VIEW ...

Page 14: ... 2013 Pentair Equipment Protection 87976428 14 WIRING SCHEMATIC ...

Page 15: ... 2013 Pentair Equipment Protection 87976428 15 ELECTRICAL SCHEMATIC ...

Page 16: ... 2013 Pentair Equipment Protection 87976428 16 NOTES ...

Page 17: ... 2013 Pentair Equipment Protection 87976428 17 NOTES ...

Page 18: ...odification of Pentair Equipment Protection label affixed to product without written Pentair Equipment Protection approval Pentair Equipment Protection must be notified of a claim in writing not later than fourteen 14 days from the date when Buyer has become aware of such occurrence or where the defect is such that it may cause damage immediately such notice containing a description of how the def...

Page 19: ...d if Buyer approves repair work If approval is not received within 30 days material will be scrapped and all shipping expenses and corresponding analysis fees will be billed to Buyer E At Buyer s request Failure Analysis can be provided by Pentair Equipment Protection for warrantable goods at no charge Failure analysis for non warranty repairs are subject to a 100 per hour Engineering charge plus ...

Page 20: ... 2013 Pentair Equipment Protection 87976428 Rev J P N 10 1008 06 Pentair Equipment Protection 2100 Hoffman Way Minneapolis MN 55303 USA 1 763 422 2211 1 763 576 3200 PentairEquipmentProtection com ...

Reviews: