Pentair Fleck 4600-MECH Installer Manual Download

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Installer Manual Fleck 4600 - MECH - Table of contents

Ref. MKT-IM-027 / B - 01.06.2018

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Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

9.1.

Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

9.1.1.

Use original spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

9.1.2.

Use original approved lubricants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

9.1.3.

Maintenance instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

9.2.

Cleaning and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

9.2.1.

First steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

9.2.2.

Piston and/or brine valve replacement . . . . . . . . . . . . . . . . . . . . . . . . . 58

9.2.3.

Seals and spacers cartridge replacement . . . . . . . . . . . . . . . . . . . . . . 60

9.2.4.

Controller motor replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

9.2.5.

Brine cam assembly replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

9.2.6.

Micro-switch replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

9.2.7.

Injector cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

9.2.8.

BLFC cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

9.2.9.

Valve on tank assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

10.

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

11.

Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

11.1.

Power head parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

11.2.

Time clock power head specific parts and assembly list . . . . . . . 72

11.3.

Valve parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

11.4.

Meters parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

11.5.

Safety brine valve parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

11.6.

Safety brine valves list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

11.7.

Bypass and coupling parts lists . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

11.7.1.

Bypass stainless Steel 1" BSP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

11.7.2.

Bypass stainless Steel 1" BSP with mixing. . . . . . . . . . . . . . . . . . . . . . 82

11.7.3.

Plastic residential bypass and coupling parts list . . . . . . . . . . . . . . . . 84

11.8.

CE compliance components list . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

12.

Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Summary of Contents for Fleck 4600-MECH

Page 1: ...FLECK 4600 MECH INSTALLER MANUAL WATER PURIFICATION ...

Page 2: ... 2 Safety 11 2 1 Safety pictograms definition 11 2 2 Serial label location 11 2 3 Hazards 12 2 3 1 Personnel 12 2 3 2 Material 12 2 4 Hygiene and sanitization 12 2 4 1 Sanitary issues 12 2 4 2 Hygiene measures 13 3 Description 14 3 1 Technical specifications 14 3 1 1 Performance flow rate characteristics 15 3 2 Outline drawing 16 3 3 Description and components location 17 3 4 System regeneration c...

Page 3: ...ation 30 4 3 Salt amount definition 30 4 4 Injector flow rates 30 4 4 1 1600 Injectors 31 4 4 2 1650 Injectors 32 5 Installation 33 5 1 Warnings 33 5 2 Safety notices for installation 33 5 3 Installation environment 33 5 3 1 General 33 5 3 2 Water 34 5 3 3 Electrical 34 5 3 4 Mechanical 34 5 4 Integration constraints 35 5 5 Valve connection to piping 35 5 5 1 Top mounted valve installation 36 5 6 ...

Page 4: ... 6 4 1 Salt volume definition 50 6 4 2 Set the salt volume per regeneration 51 7 Commissioning 52 7 1 Water filling draining and waterproofness inspection 52 7 1 1 Activating the softener 52 7 2 Sanitization 53 7 2 1 Disinfection of water softeners 53 7 2 2 Sodium or calcium hypochlorite 53 7 2 3 Electro chlorination 54 8 Operation 55 8 1 Display during operation 55 8 1 1 During service 55 8 1 2 D...

Page 5: ...assembly replacement 62 9 2 6 Micro switch replacement 63 9 2 7 Injector cleaning 64 9 2 8 BLFC cleaning 65 9 2 9 Valve on tank assembly 66 10 Troubleshooting 67 11 Spare parts 70 11 1 Power head parts list 70 11 2 Time clock power head specific parts and assembly list 72 11 3 Valve parts list 74 11 4 Meters parts list 76 11 5 Safety brine valve parts list 78 11 6 Safety brine valves list 79 11 7 ...

Page 6: ...Installer Manual Fleck 4600 MECH Table of contents 6 88 Ref MKT IM 027 B 01 06 2018 PAGE INTENTIONALLY LEFT BLANK ...

Page 7: ...include every system installation situation The person installing this equipment should have training in the Fleck series mechanical controllers and water softener installation knowledge of water conditioning and how to determine proper controller settings basic plumbing skills This document is available in other languages on www pentairaquaeurope com product finder product type control valves 1 2...

Page 8: ...Regeneration S S Seals Spacers SBV Safety Brine Valve STD Standard Sys System VB Valve Body 1 6 Norms 1 6 1 Applicable norms Comply with the following guidelines 2006 42 EC Machinery Directive 2014 35 UE Low Voltage Directive 2014 30 UE Electromagnetic Compatibility 2011 65 CE Restriction of use of certain Hazardous Substances in electrical and electronic equipment RoHS UNI EN ISO9001 certificate ...

Page 9: ...tion improper programming improper use improper operation and or maintenance leading to any kind of product damages improper or unauthorized intervention on the controller or components incorrect improper or wrong connection assembly of systems or products with this product and vice versa use of a non compatible lubricant grease or chemicals of any type and not listed by the manufacturer as compat...

Page 10: ...taneously access to all updated information related to the product such as valve s and tanks detailed configuration manuals spare parts lists troubleshooting recommendations multi lingual videos detailing how to best service a part informations about new products latest technologies novelties about the Blue Network program etc No Operation A Download the application Scan Service from or in a smart...

Page 11: ...sary replace them with new tags and put them in the same places Caution Warns of a risk of minor injury or major material damage to the device or environment Warning Warns against serious personal injury and damage to health Danger Warns against serious personal injury or death Mandatory Standard or measure to apply Note Comment Prohibition Restriction to be observed Model Electrical rating Part n...

Page 12: ...onnel Only qualified and professional personnel based on their training experience and instruction as well as their knowledge of the regulations the safety rules and operations performed are authorized to carry out necessary work 2 3 2 Material The following points must be observed to ensure proper operation of the system and the safety of user be careful of high voltages present on the transforme...

Page 13: ...maintenance It should also be repeated whenever the system remains idle for a significant time 2 4 2 Hygiene measures Disinfection The materials used for the construction of our products meet the standards for use with potable water the manufacturing processes are also geared to preserving these criteria However the process of production distribution assembly and installation may create conditions...

Page 14: ...ous Δp 1 bar 4 5 m3 h Peak Δp 1 8 bar 5 9 m3 h Cv 5 2 gpm Kv 4 5 m3 h Maximum backwash Δp 1 8 bar 1 6 m3 h Cv Flow rate in gpm across the valve at a pressure drop of 1 psi at 60 F Kv Flow rate in m 3 h across the valve at a pressure drop of 1 bar at 16 C Valve connections Tank thread 2 8NPSM Inlet Outlet or 1 Riser tube 26 7 mm O D 1 05 tube Drain line O D Brine line 1650 Electrical Power supply 2...

Page 15: ...to 10 of the nominal voltage 3 1 1 Performance flow rate characteristics The graph shows the pressure drop created by the valve itself at different flow rates It allows to predetermine the maximum flow rate going through the valve depending on the system settings inlet pressure etc It also allows to determine the valve pressure drop at a given flow rate and therefore to evaluate the system pressur...

Page 16: ...Installer Manual Fleck 4600 MECH Description 16 88 Ref MKT IM 027 B 01 06 2018 3 2 Outline drawing ...

Page 17: ...IM 027 B 01 06 2018 17 88 3 3 Description and components location Brine line Injector block Outlet Piston Drain line Mixing device Inlet Meter Brine valve 24 hour wheel Program wheel Green light Not included in case of time clock Red light Brine cam Motor ...

Page 18: ... brine injector and brine is drawn from the brine tank The brine is then directed down through the resin bed and up through the riser tube to the drain The hardness ions on the resin beads are replaced by sodium ions and are sent to the drain The resin is regenerated during the brine cycle Afterwards the slow rinse phase starts Second backwash cycle C3 Double backwash units only The flow of water ...

Page 19: ...t and outlet marking on the valve From brine tank C2 BRINE DRAW SLOW RINSE C1 BACKWASH SERVICE NORMAL USE C4 RAPID RINSE Valve C5 BRINE REFILL C3 SECOND BACKWASH Double backwash units only Outlet Drain Inlet Valve Outlet Inlet Valve Outlet Inlet Valve Outlet Inlet Valve Outlet Inlet Valve Outlet Inlet To brine tank Drain Drain Drain ...

Page 20: ...is reversed by the valve and directed down through the riser tube and up through the media During the backwash cycle the media is expanded and debris is flushed to the drain Rapid rinse cycle C2 The valve directs water down through the media and up through the riser tube to the drain The media is recompacted Note For illustration purpose only Always verify inlet and outlet marking on the valve C2 ...

Page 21: ...clock softeners To configure the valve as volumetric or time clock softener the 24 hour gear the skipper or program wheel and the meter must be set as shown below 3 5 1 Volumetric Meter assy 8 m3 PN 24107 Meter assy 40 m3 PN 25871 Program wheel assy 8 m3 PN 24119 Program wheel assy 40 m3 PN 24120 24 hour gear PN 13009 21SP ...

Page 22: ...Installer Manual Fleck 4600 MECH Description 22 88 Ref MKT IM 027 B 01 06 2018 3 5 2 Time clock Skipper wheel assy 7 days PN 14860 Skipper wheel assy 12 days PN 24100 24 hour gear PN 13009 21SP ...

Page 23: ...The mixing can be set from 0 to 50 of hard water i e 0 turn 0 of hard water with 100 of treated water and 1 turn 50 of hard water with 50 of treated water Fast regeneration This option allows the valve to regenerate in 90 minutes instead of 180 minutes Note This valve can only be fitted with tanks up to 10 Low water usage piston L W U With this piston water consumption during regeneration can be r...

Page 24: ...ferable to have full water analysis to ensure the inlet water content will not affect the resin bed Note Please consult your resin manufacturer specifications to ensure that no additional pretreatment prior to softening is required Valve type Diameter Resin volume Injector DLFC BLFC in L DF Color UF Color gpm DF gpm UF gpm 4600 1600 1650 6 5 8 0 Red N A N A 0 8 0 125 N A 7 9 14 1 2 0 25 8 15 21 1 ...

Page 25: ...er specifications sheet Depending on the inlet water hardness the service velocity for standard softening must be between Note Failure to respect the service velocity will lead to hardness leakage or even total softener inefficiency Note that the water supply piping size may also be useful when estimating the nominal flow rate since the size of the piping allows a maximum flow rate to pass Assumin...

Page 26: ...esult in choosing smaller tank size and resin volume and may lead in severe hardness leakage during the service cycle when the peak flow is reached The maximum softened water flow rate that a softener can produce is given by the following formula Knowing this required volume of resin it is possible now to determine the tank you need Note that at least a third of the total volume of the tank must b...

Page 27: ...mum amount of water that can be treated between two regenerations This last capacity takes into account the hardness of the water to be treated and is expressed in m3 or litres the combined capacity which represents the volume of water that could be treated between two regenerations if the inlet hardness is 1 f or dH This capacity is expressed in f m3 or dH m3 The resin exchange capacity will depe...

Page 28: ... 75 3 7 53 4 21 Mcapacity Vresin x Cresin ex with Mcapacity system mass capacity g as CaCO3 Vresin volume of resin L Cresin ex resin exchange capacity g Lresin as CaCO3 Ccapacity Vresin x Ccor resin ex with Ccapacity system combined capacity f m3 or dH m3 Vresin volume of resin L Ccor resin ex corresponding resin exchange capacity f m3 l or dH m3 l Vcapacity Mcapacity THinlet or with Vcapacity sys...

Page 29: ...ed on the valve has to limit the backwash flow rate to the above calculated flow rate To determine the injector size The velocities to be respected for brine draw and slow rinse are given on the resin manufacturer specifications Generally speaking the injector has to allow a flow rate of about 4 BV h corresponding to the flow rate of brine being drawn added to the flow rate of raw water passing th...

Page 30: ...e calculation Note The mechanical controller uses fixed times 4 3 Salt amount definition The salt setting is done through the controller programming 4 4 Injector flow rates The following graphics represent the injectors flow rate as a function of the inlet pressure for the different injector sizes ...

Page 31: ... MKT IM 027 B 01 06 2018 31 88 4 4 1 1600 Injectors Inlet pressure bar Flow rate l min INJECTOR 0 INJECTOR 1 Inlet pressure bar Flow rate l min INJECTOR 2 Inlet pressure bar Flow rate l min Total Rinse Draw Total Rinse Draw Total Rinse Draw Rinse Draw ...

Page 32: ...ng 32 88 Ref MKT IM 027 B 01 06 2018 4 4 2 1650 Injectors Inlet pressure bar Flow rate l min INJECTOR 0 INJECTOR 1 Inlet pressure bar Flow rate l min INJECTOR 2 Inlet pressure bar Flow rate l min Total Rinse Draw Total Rinse Draw Total Rinse Draw ...

Page 33: ...valve 1 Be careful when removing the valve from the box and during subsequent handling weight is liable to cause damage to property and persons in case of accidental impact 2 Before sending the water on the valve make sure that all plumbing connections are tight and properly implemented in order to avoid dangerous leaks of pressurized water 3 Use caution when installing welded metal piping near th...

Page 34: ...mer than the one supplied void the warranty of all electronic parts of the valve the power outlet must be grounded to disconnect power unplug the AC DC transformer from its power source an uninterrupted current supply is required Please make sure that the voltage supply is compatible with the unit before installation make sure the controller power source is plugged in if the electrical cable is da...

Page 35: ... conditions are required flat and firm level platform or floor room to access equipment for maintenance and adding brine salt to tank constant electrical supply to operate the controller total minimum pipe run to water heater of 3 m to prevent backup of hot water into system always install check valve before water heater to protect the softener from hot water return local drain for discharge as cl...

Page 36: ...lled in vertical position instead of compensating the elongation it will create additional stresses on the valve tank assembly Therefore this is to be avoided the flexible piping connection must also be installed stretched avoiding excessive length For instance 20 40 cm is enough excessively long and non stretched flexible piping connection will create stresses on the valve and tank assembly when ...

Page 37: ...ranty for the valve and tank Indeed using lubricant there will cause the valve to be over torqued which may lead to valve thread or tank thread damage even if the connection to piping has been done following the above procedure Note Use of petroleum based grease and mineral based lubricant is totally forbidden not only on the valve thread since plastics used especially Noryl will highly suffer fro...

Page 38: ...nfiguration example Block diagram BU28518 XX 21675 Main inlet By pass User s line Valve Meter Resin tank Check valve to prevent water harm Pressure gauge Can be integrated in the valve Drain Brine tank Brine line Drain line Suggested options Filter cartridge Pressure regulator Mixing device 27833 CW 27834 HW 18168 CW 23473 HW ...

Page 39: ...usage and regenerates the system as soon as the system capacity is reached delayed control The controller measures water usage and regenerates the system at the specified regeneration time 02h00 after the system capacity is reached Time clock control This control regenerates the system on a weekly schedule The schedule is defined on the skipper wheel The control will initiate a regeneration cycle ...

Page 40: ...4600 MECH Installation 40 88 Ref MKT IM 027 B 01 06 2018 5 8 Electrical connections C With lights Without lights N O N C Microswitch Cam 220 V 50 Hz 220 V 50 Hz Valve motor Green lamp service Red lamp regeneration Valve motor ...

Page 41: ...ce procedures may also require that the system is bypassed Caution Do not solder pipes with lead based solder Caution Do not use tools to tighten plastic fittings Over time stress may break the connections Caution Do not use petroleum grease on gaskets when connecting bypass plumbing Use only 100 silicone grease products when installing any plastic valve Non silicone grease may cause plastic compo...

Page 42: ...tubing to the drain line connection of the valve If the backwash flow rate exceeds 22 8 lpm or if the unit is located 6 1 12 2 m from the drain use 19 0 mm tubing Use appropriate fittings to connect the 19 0 mm tubing to the 12 7 mm drain connection on the valve The drain line may be elevated up to 1 8 m providing the run does not exceed 4 6 m and water pressure at the softener is not less than 2 ...

Page 43: ...d to provide connection to the sanitary waste system through an air gap of 2 pipe diameters or 50 8 mm 2 whichever is larger Caution Never insert the drain line directly into a drain sewer line or trap Always allow an air gap between the drain line and the wastewater to prevent the possibility of sewage being back siphoned into the softener Drain Air gap ...

Page 44: ...nd run to drain Do not elevate overflow higher than overflow fitting Do not tie into drain line of controller unit Overflow line must be a direct separate line from overflow fitting to drain sewer or tub Allow an air gap as per drain line instructions Caution Floor drain is always recommended to avoid flooding in case of overflow 5 12 Brine line connection The brine line from the tank connects to ...

Page 45: ...aller Manual Fleck 4600 MECH Programming Ref MKT IM 027 B 01 06 2018 45 88 6 Programming 6 1 Time of day No Operation A Press the clutch 1 B Turn the hour wheel 2 to display the correct hour in the window 3 ...

Page 46: ...formula Water capacity m3 Exchange capacity m3 tH Reserve capacity m3 Water hardness tH 1 24 hour wheel 2 Available capacity Shows the system remaining capacity 3 Program wheel Defines the system capacity in m3 4 Time of day Shows the current time 5 Service position Service Regeneration Backwash Brine draw slow rinse Brine refill 6 Red lamp Lights when the valve regenerate 7 Green lamp Lights when...

Page 47: ...Ref MKT IM 027 B 01 06 2018 47 88 6 2 2 Set the system capacity No Operation A Lift the transparent disc 1 and display the capacity facing the white dot 2 Note Example for the following drawing the capacity set is 5 8 m3 between two regenerations ...

Page 48: ... capacity m3 Exchange capacity m3 tH Reserve capacity m3 Water hardness tH Number of days between regenerations Water capacity m3 Daily water consumption m3 1 24 hour wheel 2 Program wheel Defines the number of days between two regenerations 3 Time of day Shows the current time 4 Service position Service Regeneration Backwash Brine draw slow rinse Brine refill 5 Red lamp Lights when the valve rege...

Page 49: ...egenerations No Operation A Push the pins 1 out to set up Note There are two time clock wheels 7 days based on the week number 1 will refer to Monday number 7 to Sunday 12 days allows to set a regular interval every 2 3 4 or 6 days Note Example for the following drawing the regeneration will occurs on Monday and Thursday ...

Page 50: ...lume definition Set the weight of salt to be used during regeneration using the following table and formula Weight of salt to be set Volume of resin L x Salt weight g Lresin Example 16 liters of resin x 125 g 2000 g 2 kg of salt Salt weight g Lresin Exchange capacity tH m3 Lresin Salt weight g tH m3 80 4 20 125 5 25 180 6 30 ...

Page 51: ...ght of salt needed per regeneration see 6 4 1 Salt volume definition page 50 B Remove the screws 2 and the cover 1 C Loosen 5 D Adjust the segment of the brine cam 4 to the value calculated at point A on the sticker 3 E Tighten 5 F Replace the screws 2 and the cover 1 Note Example for the following drawing the weight of salt set is 2 kg per regeneration ...

Page 52: ...d plate if used Otherwise fill to the top of the air check in the brine tank Do not add salt to the brine tank at this time I Initiate a manual regeneration bring the valve into brine draw and slow rinse position in order to draw water from the brine tank until the blockage of the air check the water level will be approximatively in the middle of the air check J Open a cold water faucet and let th...

Page 53: ...ore information on disinfecting your softener Depending on the conditions of use the softener type the type of ion exchanger and the disinfectant available a choice can be made among the following methods 7 2 2 Sodium or calcium hypochlorite These materials are satisfactory for use with polystyrene resins synthetic gel zeolite greensand and bentonites 5 25 Sodium hypochlorite If stronger solutions...

Page 54: ... more than 3 hours in the brine tank before the regeneration start Dosage Measure two grains 0 11 mL for 1 L Brine tank softeners Backwash the softener and add the required amount of hypochlorite to the well of the brine tank The brine tank should have water in it to permit the chlorine solution to be carried into the softener Proceed with the normal regeneration 7 2 3 Electro chlorination Valves ...

Page 55: ...M 027 B 01 06 2018 55 88 8 Operation 8 1 Display during operation 8 1 1 During service Example 8 1 2 During regeneration During a regeneration the display shows the current cycle step Examples valve in service backwash brine draw slow rinse brine refill ...

Page 56: ...educe the lifetime of the ion exchange resins Refer to the technical guides for resins in common use providing necessary checks on the system 8 3 Manual regeneration Mandatory The controller must be in service in order to enable this procedure 8 3 1 Manual immediate regeneration 8 3 2 To advance regeneration cycles 8 4 Operation during a power failure The valve stops in its actual position during ...

Page 57: ...are parts void all warranties Parts to keep in stock for potential replacements are the pistons S S kit injectors optical sensor and motors Refer to maintenance sheet 9 1 2 Use original approved lubricants Dow Corning 7 Release Agent 9 1 3 Maintenance instructions Disinfect and clean the system at least once a year or if the treated water has an off taste or an unusual odor perform a hardness test...

Page 58: ...w 5 and remove the cover 4 C Using a flat screwdriver unscrew 3 and remove the washer 2 D Using a flat screwdriver or a 8 mm wrench unscrew 7 and remove the power head 6 from the valve body 8 E Using a flat screwdriver or a 8 mm wrench unscrew 9 and remove the top plate 10 F Remove the brine valve 12 and or the piston 11 G Change the piston 11 and or the brine valve 12 H Reverse above procedure st...

Page 59: ...Installer Manual Fleck 4600 MECH Maintenance Ref MKT IM 027 B 01 06 2018 59 88 ...

Page 60: ...cement page 58 B Using a small hook remove a seal 3 C Using the puller 1 remove a spacer 4 D Repeat B and C for all the seals and spacers E Lubricate all seals 3 with approved lubricant only F Put back a new seal 3 using the stuffer 2 G Put back a spacer 4 using the stuffer 2 H Repeat F and G for all the seals and spacers I Rebuilt the piston see Piston and or brine valve replacement page 58 Item ...

Page 61: ...Installer Manual Fleck 4600 MECH Maintenance Ref MKT IM 027 B 01 06 2018 61 88 ...

Page 62: ... remove the cover 3 B Disconnect the motor 1 C Using a Phillips screwdriver unscrew 2 and remove the motor 1 D Change the motor 1 E Reverse above procedure steps to rebuild No Operation A Remove the power head see Piston and or brine valve replacement page 58 B Using a flat screwdriver unscrew 1 C Remove the washer 2 and the brine cam 3 D Change the brine cam 3 E Reverse above procedure steps to r...

Page 63: ... 01 06 2018 63 88 9 2 6 Micro switch replacement No Operation A Using a flat screwdriver unscrew 2 and remove the cover 1 B Using a Phillips screwdriver unscrew 5 and extract the protection plate 4 and the micro switch 3 C Reverse above procedure steps to rebuild ...

Page 64: ...crews 6 B Remove the cap injector 5 C Remove the seal 4 D Remove the filter 2 E Using a flat screwdriver remove the injector nozzle 3 F Using a flat screwdriver remove the injector throat 1 G Clean or change the injector throat 1 the injector nozzle 3 the filter 2 and the seal 4 H Lubricate all seals with approved lubricant only I Reverse above procedure steps to rebuild ...

Page 65: ...on A Using a wrench remove the BLFC holder 1 B Using pliers remove the cage 4 form the BLCF holder 1 C Remove the BLFC washer 3 from the BLFC holder 1 D Clean the BLFC washer 3 with a terry cloth E Clean the cage 4 F Lubricate the o ring 2 with approved lubricant only G Reverse above procedure steps to rebuild ...

Page 66: ... 2 ensuring the threads are not cross threaded C Rotate the valve 1 clockwise and freely without using force until it comes to a stop Note This stop position is considered point zero D Rotate the valve 1 clockwise from point zero to between turn and turn Caution Do NOT exceed 27 Nm of torque when installing the valve Exceeding this limit may damage the threads and cause failure turn turn Point 0 P...

Page 67: ...nk Add salt in the brine tank and keep salt level above water level Plugged injector and or filter Clean or replace injector and or filter Insufficient water flowing into brine tank Check brine tank filling time and clean flow regulator Hot water tank hardness Repeated flushing of the hot water tank Leak at the distributor hose Ensure the distributor tube has no cracks Check the o ring Internal va...

Page 68: ...exceeds recommended parameters Contact your local dealer Too much water in the brine tank Plugged drain line flow control Clean drain line flow control Plugged injector system Clean injector and screen change if necessary Faulty brine valve Change brine valve Bad programming Program correctly Controller is not cycling Change controller Foreign material in the brine valve Replace brine valve seat a...

Page 69: ...ot operating properly Change power head Controller cycles continuously Power head not operating properly Change power head Faulty microswitch or wiring loom Change microswitch or wiring loom Defective or badly set cycle cam Reposition or change cycle cam Drain flows continuously Foreign elements in the valve Clean valve and check it in the different regeneration positions Internal valve leak Chang...

Page 70: ...1545 Power cord European black 1 1 3 13547SP Strain relief 1 50 4 24121 0 12 Brine cam assy 4600 5600 DF 1 1 24121 0 25 Brine cam assy 4600 5600 DF 1 1 24121 0 50 Brine cam assy 4600 5600 DF 1 1 24121 1 Brine cam assy 4600 5600 DF 1 1 25736 0 12 Brine cam assy 4600 5600 DF FR 1 1 25736 0 25 Brine cam assy 4600 5600 DF FR 1 1 25736 0 50 Brine cam assy 4600 5600 DF FR 1 1 25736 1 Brine cam assy 4600...

Page 71: ...abel 1 1 8 24099 Back cover assy 5600 4600 1 1 9 11384SP Screw 2 50 10 18824 1 Motor 230V 50Hz 1 30 rpm 1 1 18825 Motor 230V 50Hz 1 15 rpm 1 1 11 26885 Screw 1 1 12 23341 Motor mounting plate 1 1 13 13164SP Drive gear 1 10 14 13017SP Idler gear 1 10 15 13312SP Spring idler 1 50 16 13018SP Idler pinion 1 50 17 13170SP Main drive gear shaft 1 10 18 13300SP Ball dia 1 50 19 14457SP Spring detent 1 50...

Page 72: ...ight 4600 5600 24V 1 10 28 24119 Program wheel assy 8 m3 1 1 24120 Program wheel assy 40 m3 1 1 29 13802SP Cycle actuator gear 1 10 15223SP Cycle actuator gear 1 10 30 13009 21SP 24 hour gear 1 10 31 26963SP Valve pos dial picto 5600 Std LWU 1 10 31 26965SP Valve pos dial picto 5600 FR 1 10 32 14177SP Knob BK 4600 5600 1 10 33 15151SP Screw 1 50 34 24750SP Control knob label 1 10 35 14252SP Bearin...

Page 73: ...er motor assy 24V 50Hz 1 30 rpm 1 1 26779 Timer motor assy 24V 50Hz 1 15 rpm 1 1 7 BU28671 0 12 Kit microswitch 5600 lights 1 to 3 5 kg 1 1 BU28671 0 25 Kit microswitch 5600 lights 1 5 to 7 kg 1 1 BU28671 0 50 Kit microswitch 5600 lights 3 to 14 kg 1 1 BU28671 1 Kit microswitch 5600 lights 6 to 28 kg 1 1 Not shown 28230 Brine cam salt label 0 5 1 8 kg white 1 10 Not shown 28231 Brine cam salt labe...

Page 74: ...Installer Manual Fleck 4600 MECH Spare parts 74 88 Ref MKT IM 027 B 01 06 2018 11 3 Valve parts list ...

Page 75: ...4600 FR HW with mixing 1 1 2 12473SP Screw hex washer 10 24 x 5 8 18 8SS 2 50 3 11737SP Screw TH M5x12 3 50 4 BU13546 Top plate 1 1 5 18928 US Piston assy 4600 5600 filter 1 1 24116 US Piston assy 4600 5600 1 1 24117 US Piston assy 4600 5600 LWU 1 1 18089 US Piston assy 4600 5600 LWU FR 1 1 27077 01 US Piston assy 4600 HW 1 1 6 24115 S S kit residential 1 1 24944 S S kit 4600 9000 upper HW 1 10 7 ...

Page 76: ...Installer Manual Fleck 4600 MECH Spare parts 76 88 Ref MKT IM 027 B 01 06 2018 11 4 Meters parts list ...

Page 77: ...r 10 24x 18 8SS 4 50 3 BR14038 Cover meter assy plastic 1 1 4 13509SP Impeller meter except 2 3 1 10 5 24102 Meter body assy ring 1 1 6 25871 Meter assy extended plastic 90 1 1 7 BR15659 Meter cover assy plastic extended 90 1 1 8 26156 10 Eco bypass assy 40 m red handle HW 1 1 9 15218 Cover meter assy brass 1 1 10 26006 10 Eco bypass assy 8 m red handle HW 1 1 11 15237 Meter cover assy brass exten...

Page 78: ...ntity Min order quantity 1 60014SP Safety brine assy 2310 1 1 2 PWG19647 Elbow assy SBV 1 1 3 11183 01SP O ring 1 50 4 19625SP BV 1650 plastic nut assy 1 10 5 PWG19649 Flow disperser 1 1 6 PWG19652 01 Poppet assy SBV with o ring 1 1 7 18312SP Retainer drain 1 10 8 PWG19803 SBV arm assy 1 1 9 PWG19645 Body SBV 2310 1 1 10 19805SP Plastic SBV 2310 Nut 1 50 ...

Page 79: ... 50 14 18168 Air check 500 0 915 m 1 1 26773 Air check 500 1 25 m 1 1 23473 Air check 500 0 915 m HW 1 1 Item Brine System Part number Description Assembly quantity Min order quantity 1600 1650 27833 SBV 2300 without air check 1 1 27834 SBV 2300 HW without air check 1 1 60067 03 SBV 2310 without air check 1 1 25687 BV 44 914mm 1 1 18961 BV 44 1250mm 1 1 Item Part number Description Assembly quanti...

Page 80: ...Installer Manual Fleck 4600 MECH Spare parts 80 88 Ref MKT IM 027 B 01 06 2018 11 7 Bypass and coupling parts lists 11 7 1 Bypass stainless Steel 1 BSP ...

Page 81: ...nless steel 1 BSP 1 1 2 13386SP Screw hex hd mach 1 4 20 X 1 or slot hex 1 10 3 24419 10SP Bypass handle red 1 10 4 15727 Screw hex washer head 10 24 x 0 5 8 8 5 13604 1 Label bypass standard 1 1 6 BU11978 Cover bypass top 1 1 7 BU11972 Plug bypass 1 1 8 14105SP Seal bypass 560CD 1 5 9 40634 10 Bypass body 1 BSP stainless steel 1 1 10 BU11986 Cover bypass bottom 1 1 ...

Page 82: ...Installer Manual Fleck 4600 MECH Spare parts 82 88 Ref MKT IM 027 B 01 06 2018 11 7 2 Bypass stainless Steel 1 BSP with mixing ...

Page 83: ...pass 1 BSP female brass with mixing 1 1 2 BU28642 Screw TC slotted M6x30 1 10 3 24419 10SP Bypass handle red 1 10 4 11737SP Screw TH M5x12 8 50 5 21134 Bypass label 1 1 6 BU11978 Cover bypass top 1 1 7 BU11972 Plug bypass 1 1 8 14105SP Seal bypass 560CD 1 5 9 24155 Bypass body 1 BSP brass 1 1 10 24509 02 Mixing assy HW 1 1 11 BU11986 Cover bypass bottom 1 1 ...

Page 84: ... Assembly quantity Min order quantity 1 BU26054 Plastic residential bypass 1 1 2 13314SP Screw adapt clip 2 50 3 13255SP Mounting clip 2 12 4 13305 01SP O ring 2 4 10 5 18706 10 Yoke 1 BSP male plastic 1 1 18706 12 Yoke BSP male plastic 1 1 24689 Yoke BSP male brass 1 1 6 13398 10 Yoke 1 BSP Female brass 1 1 7 Kit 256 Adapter assembly kit coupling with o rings 1 1 ...

Page 85: ...CH Spare parts Ref MKT IM 027 B 01 06 2018 85 88 11 8 CE compliance components list Item Part number Description Assembly quantity Min order quantity 1 18280SP Collector top 1 x 0 011 grey bayonet 1 10 2 13308SP Drain hose barb 1 10 ...

Page 86: ... country of installation The components included in the system must be separated and recycled in a waste recycling center that conforms with the legislation in force in the country of installation This will help to reduce the impact on the environment health safety and help to promote recycling Pentair does not collect used product for recycling Contact your local recycling center for more informa...

Page 87: ...Installer Manual Fleck 4600 MECH Disposal Ref MKT IM 027 B 01 06 2018 87 88 PAGE INTENTIONALLY LEFT BLANK ...

Page 88: ...www pentairaquaeurope com ...

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