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Fairbanks Nijhuis™

11/12/12

Intelliboost™ Water Booster System

Basic Operation Manual

7

Min Speed VFDs 

– Minimum speed VFD can operate when in Auto On mode and Controller is in operation. Minimum 

Speed VFD should be equal to Start Speeds Lead and Lag pumps (see Advanced Setup 2) or consult factory. 

Factory settings recommended.

START/STOP SETTINGS

Factory setting is Auto Detect. Stop Setpoint is set to minimum predicted speed when pump is no longer working 

efficiently. Stop and Start Delay prevents pumps from starting and stopping until system has stabilized. 

Start Speeds are set at factory. 

DISCHARGE INPUT TRANSDUCER SETTINGS

Discharge Transducer Range 

– Enter range marked on Transducer in PSI. Set at factory.

Discharge Alarms to Fault

 – A number of Alarms activated per Alarm setting in assigned amount of hours will cause 

system to Fault and pumps will stop operating. 

Discharge Alarms and Faults

 – Alarms are set values to warn of conditions that may be harmful or undesirable for 

system. Alarms Reset when system returns to desired operational values. Alarm is recorded in Number of Alarms. 

Faults are set values not to be exceeded. If exceeded, system will stop operating. Fault restart requires Operator 

assistance. Fault must be cleared or disabled for continued operation.

SUCTION INPUT TRANSDUCER SETTINGS

Suction Transducer Range 

– Enter range marked on Transducer in PSI. Set at factory.

Suction Alarms to Fault

 – A number of Alarms activated per Alarm setting in assigned amount of hours will cause 

system to Fault and pumps will stop operating. 

Suction Alarms and Faults

 – Alarms are set values to warn of conditions that may be harmful or undesirable for 

system. Alarms Reset when system returns to desired operational values. Alarm is recorded in Number of Alarms. 

Faults are set values not to be exceeded. If exceeded, system will stop operating. Fault restart requires Operator 

assistance. Fault must be cleared or disabled for continued operation.

Summary of Contents for FAIRBANKS NIJHUIS INTELLIBOOST 7710 Series

Page 1: ...sure you provide this manual to the owner of the equip ment or to the responsible party who maintains the system 7710 SERIES INTELLIBOOST WATER BOOSTER SYSTEM BASIC OPERATION MANUAL Part FM 03 554 201...

Page 2: ...of communication will stop drive after Timeout Each drive shares the same parameter set except where drive name is required Drive1 2 Drive2 3 Drive3 4 Drive4 5 A Master Local Control Panel LCP is used...

Page 3: ...Audio Visual indication set to Relay 1 May be enabled or disabled by touching Horn Lt R1 Home screen is the default screen Period of inactivity will display a screensaver if enabled by user No entrie...

Page 4: ...turned on Other pumps that follow are Lag pumps Lead pump will turn on when minimum PSI is not met and Lead pump Time Delay is timed out Staging on of the pumps once Lead pump is established is based...

Page 5: ...ne if flow is established Fault will stop all drives Password Setup Disabled Enable When password Enabled enter up to 4 numbers and record new password pin When enabled Password screen will display if...

Page 6: ...Control Panel at VFD Drive screens monitor basic Drive Parameters Speed in Hz and VFD On Off VFD must be in Auto Mode for this screen operation In case of transducer failure Manual Control will be swi...

Page 7: ...charge Alarms and Faults Alarms are set values to warn of conditions that may be harmful or undesirable for system Alarms Reset when system returns to desired operational values Alarm is recorded in N...

Page 8: ...led for continued operation EQUIPMENT MAINTENANCE ALARM BASED ON HOURS OF OPERATION AND STARTS Alarm set to be indicated on Home screen Disable Alarms enter 1 at default Maintenance indicator will als...

Page 9: ...larms is a set value not to be exceeded If exceeded within a set time period a Fault will occur and system will stop operating Fault restart requires Operator assistance Fault must be cleared or disab...

Page 10: ...40 VAC 50 60 Hz Operator Controls Power Off On Switch Operator Touch Screen 5 7 Color Touch Panel Audible Visual Alarm Control Connections RS485 communication port to VFDs Discharge Pressure Transduce...

Page 11: ...working on the pump Make sure that the power is locked out and that the pump cannot be accidentally started NOTICE Under no circumstances should the pump be operated without flow through the pump Nev...

Page 12: ...ing guard 3 Verify that the electrical connections are in accordance with the wiring diagram on the motor 4 If the fan is visible turn on and off to verify rotation 5 To reverse the direction of rotat...

Page 13: ...regreasing provisions Service Conditions NEMA Frame Size 140 180 210 360 400 510 1800 RPM and less Over 1800 RPM 1800 RPM and less Over 1800 RPM 1800 RPM and less Over 1800 RPM Standard 3 years 6 mon...

Page 14: ...Low voltage at peak times 4 Motor starter has not tripped out but the motor does not run A Power failure B Fuses blown C Main contacts in motor starter are not making contact or the coil faulty D Con...

Page 15: ...ause excess heat build up short circuits erratic drive operation and even component damage c This should be done after the installation of the drives is complete and before power is applied to the dri...

Page 16: ...reapplied the fans should start and run for a few seconds d Listen for unusual noises from the fans when they are running e The VLT drives use a heat sink temperature sensor to help indicate if there...

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