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Fairbanks Nijhuis™

11/12/12

Intelliboost™ Water Booster System

Basic Operation Manual

10

COM – OPTIONAL FUNCTIONS: SD CARD AND 

ETHERNET WITH WEB SERVER:

SD Card

When SD Card is available and set up for Controller: 

 

– Copy Current Settings and Values from PLC 

 

to SD Card, TO SD CARD.

  

– Copy Settings and Values on SD Card to PLC,  

 

TO PLC.

WARNING:

Copy application overwrites existing memory locations 

and settings in SD or PLC.

Web Server

Ethernet Card Setup for Web Server (SD Card included and must be in Controller for operation). 

CONTROLLER:

Description:

   16" h x 12" w x 8" d, NEMA 4 Enclosure

Power:  

100–240 VAC 50/60 Hz

 

Operator Controls:

 

 

Power Off/On Switch

 

 

Operator Touch Screen – 5.7' Color Touch Panel 

  Audible/Visual 

Alarm

Control Connections:

 

 

RS485 communication port to VFDs

 

 

Discharge Pressure Transducer (4-20 mA)

 

 

Suction Pressure Transducer (4-20 mA)

  

 

External Fault and Alarm inputs, (4) – User defined

 

 

Relay Outputs (6 amp, form ‘C’) Fault and Alarm,  

 

 

(4) – User defined

Additional I/O Connections:

 

 

Optional Flow Meter Input

 

 

Optional Flow Indicator

 

 

External Fault and Alarm Inputs, maximum (8 total)  

 

 

– User defined

 

 

Additional Relay Outputs (6 amp, form ‘C’), maximum  

 

 

(8 total) – User defined

Additional Options:

 

 

SD Card ID, Defaults and Settings – Must be available for Web Server

  

 

Ethernet Interface Web Server and Communication with External RJ45

 

 

Datalogs, Trends, Data Tables with SD card – Contact factory for availability

Summary of Contents for FAIRBANKS NIJHUIS INTELLIBOOST 7710 Series

Page 1: ...sure you provide this manual to the owner of the equip ment or to the responsible party who maintains the system 7710 SERIES INTELLIBOOST WATER BOOSTER SYSTEM BASIC OPERATION MANUAL Part FM 03 554 201...

Page 2: ...of communication will stop drive after Timeout Each drive shares the same parameter set except where drive name is required Drive1 2 Drive2 3 Drive3 4 Drive4 5 A Master Local Control Panel LCP is used...

Page 3: ...Audio Visual indication set to Relay 1 May be enabled or disabled by touching Horn Lt R1 Home screen is the default screen Period of inactivity will display a screensaver if enabled by user No entrie...

Page 4: ...turned on Other pumps that follow are Lag pumps Lead pump will turn on when minimum PSI is not met and Lead pump Time Delay is timed out Staging on of the pumps once Lead pump is established is based...

Page 5: ...ne if flow is established Fault will stop all drives Password Setup Disabled Enable When password Enabled enter up to 4 numbers and record new password pin When enabled Password screen will display if...

Page 6: ...Control Panel at VFD Drive screens monitor basic Drive Parameters Speed in Hz and VFD On Off VFD must be in Auto Mode for this screen operation In case of transducer failure Manual Control will be swi...

Page 7: ...charge Alarms and Faults Alarms are set values to warn of conditions that may be harmful or undesirable for system Alarms Reset when system returns to desired operational values Alarm is recorded in N...

Page 8: ...led for continued operation EQUIPMENT MAINTENANCE ALARM BASED ON HOURS OF OPERATION AND STARTS Alarm set to be indicated on Home screen Disable Alarms enter 1 at default Maintenance indicator will als...

Page 9: ...larms is a set value not to be exceeded If exceeded within a set time period a Fault will occur and system will stop operating Fault restart requires Operator assistance Fault must be cleared or disab...

Page 10: ...40 VAC 50 60 Hz Operator Controls Power Off On Switch Operator Touch Screen 5 7 Color Touch Panel Audible Visual Alarm Control Connections RS485 communication port to VFDs Discharge Pressure Transduce...

Page 11: ...working on the pump Make sure that the power is locked out and that the pump cannot be accidentally started NOTICE Under no circumstances should the pump be operated without flow through the pump Nev...

Page 12: ...ing guard 3 Verify that the electrical connections are in accordance with the wiring diagram on the motor 4 If the fan is visible turn on and off to verify rotation 5 To reverse the direction of rotat...

Page 13: ...regreasing provisions Service Conditions NEMA Frame Size 140 180 210 360 400 510 1800 RPM and less Over 1800 RPM 1800 RPM and less Over 1800 RPM 1800 RPM and less Over 1800 RPM Standard 3 years 6 mon...

Page 14: ...Low voltage at peak times 4 Motor starter has not tripped out but the motor does not run A Power failure B Fuses blown C Main contacts in motor starter are not making contact or the coil faulty D Con...

Page 15: ...ause excess heat build up short circuits erratic drive operation and even component damage c This should be done after the installation of the drives is complete and before power is applied to the dri...

Page 16: ...reapplied the fans should start and run for a few seconds d Listen for unusual noises from the fans when they are running e The VLT drives use a heat sink temperature sensor to help indicate if there...

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