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Fairbanks Nijhuis™

11/12/12

Intelliboost™ Water Booster System

Basic Operation Manual

3

NORMAL OPERATION (AUTO ON – VFD):

The Pump Controller receives a system pressure signal from the Discharge Pressure Transducer. The signal is 

compared to the Setpoint and the pump(s) speed is adjusted. 

Setpoint: Desired system pressure in psi.

INPUT TRANSDUCER SETTINGS: Discharge, Suction and Flow. Only Discharge or Flow is required  

for operation.

CONTROLLER HMI AND SETTINGS:

HOME SCREEN.

 Home screen shows real-time system 

operation, status, settings and hardware. Alarms, Faults and 

Maintenance indicators are active when called for and may be 

accessed through this screen. Audio/Visual indication set to 

Relay 1. May be enabled or disabled by touching 

Horn & Lt, 

R1

. Home screen is the default screen. Period of inactivity will 

display a screensaver, if enabled by user.  

No entries are accepted on the Home screen; it is an 
information screen only.

MENU:  

Menu is the base of navigation throughout the 

program. 

Menu may be Password Protected, if Enabled (refer to Basic 

Setup 4). 

Advanced Settings are used only when engineered changes 

are required.  

Password Protection Setup on Advanced Menu screen. 

Default, Enabled Password/Pin – 999.

If Password Protection for Menu is activated, Password Entry 

Basic screen will display when Menu button is touched.  When 

correct password/pin is entered, Menu screen will display. If 

incorrect, returns to screen with message “Incorrect Password”. 

Reenter correct Password/Pin or ESC.

Factory Setting – Disabled.

Summary of Contents for FAIRBANKS NIJHUIS INTELLIBOOST 7710 Series

Page 1: ...sure you provide this manual to the owner of the equip ment or to the responsible party who maintains the system 7710 SERIES INTELLIBOOST WATER BOOSTER SYSTEM BASIC OPERATION MANUAL Part FM 03 554 201...

Page 2: ...of communication will stop drive after Timeout Each drive shares the same parameter set except where drive name is required Drive1 2 Drive2 3 Drive3 4 Drive4 5 A Master Local Control Panel LCP is used...

Page 3: ...Audio Visual indication set to Relay 1 May be enabled or disabled by touching Horn Lt R1 Home screen is the default screen Period of inactivity will display a screensaver if enabled by user No entrie...

Page 4: ...turned on Other pumps that follow are Lag pumps Lead pump will turn on when minimum PSI is not met and Lead pump Time Delay is timed out Staging on of the pumps once Lead pump is established is based...

Page 5: ...ne if flow is established Fault will stop all drives Password Setup Disabled Enable When password Enabled enter up to 4 numbers and record new password pin When enabled Password screen will display if...

Page 6: ...Control Panel at VFD Drive screens monitor basic Drive Parameters Speed in Hz and VFD On Off VFD must be in Auto Mode for this screen operation In case of transducer failure Manual Control will be swi...

Page 7: ...charge Alarms and Faults Alarms are set values to warn of conditions that may be harmful or undesirable for system Alarms Reset when system returns to desired operational values Alarm is recorded in N...

Page 8: ...led for continued operation EQUIPMENT MAINTENANCE ALARM BASED ON HOURS OF OPERATION AND STARTS Alarm set to be indicated on Home screen Disable Alarms enter 1 at default Maintenance indicator will als...

Page 9: ...larms is a set value not to be exceeded If exceeded within a set time period a Fault will occur and system will stop operating Fault restart requires Operator assistance Fault must be cleared or disab...

Page 10: ...40 VAC 50 60 Hz Operator Controls Power Off On Switch Operator Touch Screen 5 7 Color Touch Panel Audible Visual Alarm Control Connections RS485 communication port to VFDs Discharge Pressure Transduce...

Page 11: ...working on the pump Make sure that the power is locked out and that the pump cannot be accidentally started NOTICE Under no circumstances should the pump be operated without flow through the pump Nev...

Page 12: ...ing guard 3 Verify that the electrical connections are in accordance with the wiring diagram on the motor 4 If the fan is visible turn on and off to verify rotation 5 To reverse the direction of rotat...

Page 13: ...regreasing provisions Service Conditions NEMA Frame Size 140 180 210 360 400 510 1800 RPM and less Over 1800 RPM 1800 RPM and less Over 1800 RPM 1800 RPM and less Over 1800 RPM Standard 3 years 6 mon...

Page 14: ...Low voltage at peak times 4 Motor starter has not tripped out but the motor does not run A Power failure B Fuses blown C Main contacts in motor starter are not making contact or the coil faulty D Con...

Page 15: ...ause excess heat build up short circuits erratic drive operation and even component damage c This should be done after the installation of the drives is complete and before power is applied to the dri...

Page 16: ...reapplied the fans should start and run for a few seconds d Listen for unusual noises from the fans when they are running e The VLT drives use a heat sink temperature sensor to help indicate if there...

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