Pentair Biffi F02 Installation And Maintenance Instructions Manual Download Page 21

21

9 Parts list anD DraWinGs

this section includes the drawings and parts 
list of each component and subassembly of 
f02 actuators.

iMpOrtant

When ordering spare parts, please indicate 
the serial number embossed on the actuator 
nameplate.

iMpOrtant

When ordering spare parts, please refer to the 
marked part list items on the attached drawings.

iMpOrtant

Recommended spares for routine maintenance 
are marked with this sign * on parts list.

Warning

Do not re-use parts or components which appear 
to be in good condition after they have been 
checked or replaced by qualified personnel and 
declared unsuitable for use.

iMpOrtant

In all cases check local authority regulation 
before disposal.

subject

hazardous

recyclable disposal 

electrical and 
electronic equipment

yes

yes

use specialist recyclers

Glass

no

yes

use specialist recyclers

Metals

no

yes

use licensed recyclers

Plastics

no

yes

use specialist recyclers

rubber
(seals and o-rings)

yes

no

Will require special treatment before disposal, 
use specialist waste disposal companies

oil and grease

yes

yes

Will require special treatment before disposal, 
use specialist recyclers or waste disposal companies

Batteries

yes

yes

Will require special treatment before disposal, 
use specialist recyclers or waste disposal companies

8 DecoMMissioninG

8.1 dispOsaL and reCyCLing

at the end of the life of f02, the device must be 
disassembled.
Do not dump non-biodegradable products, 
lubricants and non-ferrous materials (rubber, 
PVc, resins etc.) into the environment. Dispose 
of all such materials as indicated in the 
following table:

Biffi 

f02 quarter-turn electric actuator

InstallatIon and MaIntenance InstructIons

7.2.6 the valve does not seat correctly

• if the valve is stopped by torque in closing, 

increase the actuator output torque limit

• if the valve is stopped by position in closing, 

check that the valve reaches its seat position, 
then readjust the setting of the position limit

• the internal trim of the valve may be 

damaged

7.2.7 excessive torque for valve operation

• clean, lubricate and check the valve stem
• Valve packing too tight: loosen the gland bolt 

nuts

• check that the internal valve trim or the 

reducer gears are well lubricated and not 
damaged

7.2.8 the actuator does not stop in fully open 
or fully closed position

• check that the actual open and close 

positions of the valve respectively correspond 
to 100% and 0%

• Make sure that the torque and travel limits 

are correctly set (see chapter 6)

Summary of Contents for Biffi F02

Page 1: ...to F02 are tested according to EN 21680 Noise level is less than 65 dB grade A at 1 m distance F02 electric actuators are designed in accordance with the applicable international rules and specificati...

Page 2: ...nt of Use of the actuator in contravention of local safety at work legislation Incorrect installation disregard or incorrect application of the instructions provided on the actuator nameplate and in t...

Page 3: ...ctuator label Figure 1B 1 4 2 1 ATEX label for application in hazardous areas A Manufacturer logo B Product model C Nominal output torque value D Product code E Serial number F Stroking time range G P...

Page 4: ...ation Control command open counter clockwise or clockwise rotation selectable on the logic board moves the valve to a completely or partially open position Control command closed clockwise or counter...

Page 5: ...from 24 to 48 V DC V AC 2 7 Options label A label is always provided with base actuators where optional modules will have to be checked out once they are installed after delivery at local organisatio...

Page 6: ...erproof they just prevent the entry of undesired objects during transport Biffi cannot accept responsibility for deterioration caused on site when the covers are removed 3 2 2 Storage for a brief peri...

Page 7: ...tuator onto the valve so that the shaft output drive enters the groove of the stem extension This coupling must take place without forcing and only with the weight of the actuator When the actuator ou...

Page 8: ...valve flange and the actuator coupling block Warning Never lift the valve actuator assembly without securing slings to both the valve and the actuator Never use the handwheel to lift the actuator Warn...

Page 9: ...staller s responsibility to select the most appropriate electric protection Figure 7 Setting of the mechanical stop Screw 1 Screw 2 4 6 Setting of the angular stroke mechanical stops It is important f...

Page 10: ...0 580 0 500 2000 8 53 14 50 6 80 3 200 2 520 1 150 1 000 14 00 7 00 3 220 2 530 1 120 0 980 6 100 9 50 4 60 1 900 1 550 0 760 0 670 9 30 4 50 1 920 1 540 0 720 0 620 4 180 7 00 3 40 1 550 1 240 0 600...

Page 11: ...rd Directive and specific Rules applying to the products Figure 9 Overview of the electrical connections Earth connection X 4 9 Removal of the terminal board enclosure Using a 5 mm Allen key loosen th...

Page 12: ...und Blinker local selector relay Output contacts Note 3 4 Optional module OM3 3 Contacts shown in intermediate position CLC1 CLC2 end of travel signaling in closing Contacts shown in intermediate posi...

Page 13: ...to physically separate the power from the signal terminal place the power clamps protection provided with the actuator on the power terminal once you have completed the power cable connection This wi...

Page 14: ...ortant In case the screws of the cover must be replaced SS Class A4 grade 80 screw must be used with minimum yield strength 600 N mm2 Warning Pay attention not to damage the joint surfaces of the cove...

Page 15: ...rried out by specifically qualified personnel for operations on powered electronic cards Important The actuators are set in the workshop with the following configuration default value CL limit switch...

Page 16: ...8 ON PUSH Opening speed 5 4 ON PUSH 6 5 6 ON PUSH 5 8 ON PUSH Closing torque 6 2 50 ON PUSH 9 6 5 75 ON PUSH 6 9 100 ON PUSH Opening torque 7 2 50 ON PUSH 9 7 5 75 ON PUSH 7 9 100 ON PUSH CW CCW 8 0...

Page 17: ...f the above condition is not respected the setup will not be successful and stroke limit error alarm will be signalized red LED blinking The red LED will continuously flash when the actuator is in set...

Page 18: ...et to operate with a 63 Nm or 125 Nm motor and a 250 Nm or 500 Nm motor respectively The difference is based on the technical characteristics of the electric motor itself Actuator model 063 Enter set...

Page 19: ...ftware The relevant Instruction and Operating Manual is available with the A Manager software Warning The controls available via Bluetooth allow full actuator operability at a distance Biffi will not...

Page 20: ...be required from Biffi please refer to the individual item number shown in Chapter 8 In case of malfunction in the mechanical electronic components in case of grease leaks through the seals or in case...

Page 21: ...ers or waste disposal companies Batteries Yes Yes Will require special treatment before disposal use specialist recyclers or waste disposal companies 8 Decommissioning 8 1 Disposal and recycling At th...

Page 22: ...erminal block 1 23 Worm shaft flange 1 24 Anti loosening washer UNI8842 J6 1 25 Base plate ISO 5211 F05 F07 1 26 Cover gasket 1 27 Dowel pin UNI EN 22338 1 28 Earth stud 1 29 Fixed anulus 1 30 Gasket...

Page 23: ...2 Terminal block 1 23 Worm shaft flange 1 24 Anti loosening washer UNI 8842 J6 1 25 Base plate ISO 5211 F07 F10 1 26 Cover gasket 1 27 Dowel pin UNI EN 22338 1 28 Earth stud 1 29 Fixed anulus 1 30 Gas...

Page 24: ...rminal block 1 24 Anti loosening washer UNI 8842 J6 2 25 Base plate ISO 5211 F07 F10 F12 1 26 Cover gasket 1 27 Dowel pin UNI EN 22338 1 28 Earth stud 1 29 Fixed anulus 1 30 Gasket 1 31 Indicator 1 32...

Page 25: ...rive assembly 1 23 Stopper 2 24 Terminal block 1 25 Anti loosening washer UNI 8842 J6 2 26 Base plate ISO 5211 F10 F12 1 27 Cover gasket 1 28 Dowel pin UNI EN 22338 1 29 Earth stud 1 30 Fixed anulus 1...

Page 26: ...minal block 1 23 Terminal cover gasket 2 24 Anti loosening washer UNI 8842 J6 2 25 Base plate ISO 5211 F10 F14 1 26 Cover gasket 1 27 Dowel pin UNI EN 22338 1 28 Earth stud 1 29 Fixed anulus 1 30 Hous...

Page 27: ...10 Base housing 1 11 Base plate F12 F16 EN ISO 5211 1 12 Bearing support 1 13 Bushing 2 14 Bushing 1 15 Bushing 1 16 Bushing 1 17 Dowel pin UNI EN 22338 D 8x20 type B 4 18 Gasket 1 19 Hex head screw U...

Page 28: ...EN 24017 M16x30 2 30 Indicator 1 31 Indicator shaft 1 32 Manual worm shaft 1 33 Motor pinion 1 34 O ring Di 13 94 W 2 62 1 35 O ring Di 25 12 W 1 78 1 36 O ring Di 6 07 W 1 78 1 37 O ring Di 82 22 W 2...

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