Pentair Biffi F02 Installation And Maintenance Instructions Manual Download Page 13

13

iMpOrtant

• To prevent any water infiltration through the 

cable conduits, make sure the cable glands 
have the minimum protection degree required 
by the plant.

• If rigid conduits are used, we suggest placing 

a flexible pipe connection between the conduit 
and the terminal board.

figure 11 - 

overview of the cable entries conduits.

4.12 CaBLe entries

the sealing of cables and conduit entries 
should be carried out in accordance with 
national standards or the regulatory 
authorities that have certified the actuators. 
this is particularly true for units that are 
certified for use in hazardous areas where 
the method of sealing must be to an approved 
standard, and cable glands, reducers, plugs 
and adapters must be approved and separately 
certified.

in order to properly connect the cables, 
remove the cable entry plugs and make all the 
necessary connections.
to guarantee the proper weatherproof fit, 
degree iP66/68 must be ensured: screw the 
cable glands tightly and block them with a 
thread sealant. the use of a thread sealant is 
necessary in case of explosionproof application.

if some parts of the cable glands have been 
removed while working on the cable entries, 
put them back into place in order to avoid 
losing the dismantled parts.
unused entries:
• for explosionproof construction: unused 

entries must be plugged with metal 
explosionproof plugs and blocked with a 
thread sealant

• for weatherproof construction: replace the 

standard plastic protection plugs supplied 
with the actuator with suitable plugs to 
guarantee the requested protection degree

iMpOrtant

In order to physically separate the power from 
the signal terminal, place the power clamps 
protection (provided with the actuator) on the 
power terminal, once you have completed the 
power cable connection. This will avoid any 
accidental contact with the power terminals 
during the cabeling operation on the signal 
terminals.

Biffi 

f02 quarter-turn electric actuator

InstallatIon and MaIntenance InstructIons

4.13 safety instruCtiOns fOr 
instaLLatiOn in haZardOus area

4.13.1 instructions for explosionproof 
enclosures

iMpOrtant

F02 electric actuators must be installed and 
maintained according to the applicable Rules 
regarding the electrical installation in hazardous 
areas (other than mines) classified as zone 1 and/
or 2 (gas) and zone 21 and/or 22 (dust) according 
to EN 60079-10 (hazardous area classification).
Example: EN 60079-14 (electrical installation), 
EN 60079-17 (maintenance).

During the dismantling and subsequent 
reassembling of the explosionproof enclosures 
(covers, cable glands, joints) be careful 
to bring these enclosures back to their 
original condition to maintain their integrity. 
in particular, be sure the joint surfaces of 
all enclosures are spread with a film of 
recommended grease.
Proceed as follows:
• Do not damage the explosionproof mating 

surfaces on the housing and on the electrical 
enclosure covers

• reinstall all the screws that go with the 

dismantled parts, and block them with a 
thread sealant after spreading them with 
a film of copper- or molybdenum-based 
grease. this will keep screws from sticking 
and make maintenance operations easier

• check that the bolts and screws are the same 

dimension and quality as the original ones (as 
stated on the nameplate), or a better quality

• replace the weatherproof seals that may 

have been removed (o-ring for the covers)

Summary of Contents for Biffi F02

Page 1: ...to F02 are tested according to EN 21680 Noise level is less than 65 dB grade A at 1 m distance F02 electric actuators are designed in accordance with the applicable international rules and specificati...

Page 2: ...nt of Use of the actuator in contravention of local safety at work legislation Incorrect installation disregard or incorrect application of the instructions provided on the actuator nameplate and in t...

Page 3: ...ctuator label Figure 1B 1 4 2 1 ATEX label for application in hazardous areas A Manufacturer logo B Product model C Nominal output torque value D Product code E Serial number F Stroking time range G P...

Page 4: ...ation Control command open counter clockwise or clockwise rotation selectable on the logic board moves the valve to a completely or partially open position Control command closed clockwise or counter...

Page 5: ...from 24 to 48 V DC V AC 2 7 Options label A label is always provided with base actuators where optional modules will have to be checked out once they are installed after delivery at local organisatio...

Page 6: ...erproof they just prevent the entry of undesired objects during transport Biffi cannot accept responsibility for deterioration caused on site when the covers are removed 3 2 2 Storage for a brief peri...

Page 7: ...tuator onto the valve so that the shaft output drive enters the groove of the stem extension This coupling must take place without forcing and only with the weight of the actuator When the actuator ou...

Page 8: ...valve flange and the actuator coupling block Warning Never lift the valve actuator assembly without securing slings to both the valve and the actuator Never use the handwheel to lift the actuator Warn...

Page 9: ...staller s responsibility to select the most appropriate electric protection Figure 7 Setting of the mechanical stop Screw 1 Screw 2 4 6 Setting of the angular stroke mechanical stops It is important f...

Page 10: ...0 580 0 500 2000 8 53 14 50 6 80 3 200 2 520 1 150 1 000 14 00 7 00 3 220 2 530 1 120 0 980 6 100 9 50 4 60 1 900 1 550 0 760 0 670 9 30 4 50 1 920 1 540 0 720 0 620 4 180 7 00 3 40 1 550 1 240 0 600...

Page 11: ...rd Directive and specific Rules applying to the products Figure 9 Overview of the electrical connections Earth connection X 4 9 Removal of the terminal board enclosure Using a 5 mm Allen key loosen th...

Page 12: ...und Blinker local selector relay Output contacts Note 3 4 Optional module OM3 3 Contacts shown in intermediate position CLC1 CLC2 end of travel signaling in closing Contacts shown in intermediate posi...

Page 13: ...to physically separate the power from the signal terminal place the power clamps protection provided with the actuator on the power terminal once you have completed the power cable connection This wi...

Page 14: ...ortant In case the screws of the cover must be replaced SS Class A4 grade 80 screw must be used with minimum yield strength 600 N mm2 Warning Pay attention not to damage the joint surfaces of the cove...

Page 15: ...rried out by specifically qualified personnel for operations on powered electronic cards Important The actuators are set in the workshop with the following configuration default value CL limit switch...

Page 16: ...8 ON PUSH Opening speed 5 4 ON PUSH 6 5 6 ON PUSH 5 8 ON PUSH Closing torque 6 2 50 ON PUSH 9 6 5 75 ON PUSH 6 9 100 ON PUSH Opening torque 7 2 50 ON PUSH 9 7 5 75 ON PUSH 7 9 100 ON PUSH CW CCW 8 0...

Page 17: ...f the above condition is not respected the setup will not be successful and stroke limit error alarm will be signalized red LED blinking The red LED will continuously flash when the actuator is in set...

Page 18: ...et to operate with a 63 Nm or 125 Nm motor and a 250 Nm or 500 Nm motor respectively The difference is based on the technical characteristics of the electric motor itself Actuator model 063 Enter set...

Page 19: ...ftware The relevant Instruction and Operating Manual is available with the A Manager software Warning The controls available via Bluetooth allow full actuator operability at a distance Biffi will not...

Page 20: ...be required from Biffi please refer to the individual item number shown in Chapter 8 In case of malfunction in the mechanical electronic components in case of grease leaks through the seals or in case...

Page 21: ...ers or waste disposal companies Batteries Yes Yes Will require special treatment before disposal use specialist recyclers or waste disposal companies 8 Decommissioning 8 1 Disposal and recycling At th...

Page 22: ...erminal block 1 23 Worm shaft flange 1 24 Anti loosening washer UNI8842 J6 1 25 Base plate ISO 5211 F05 F07 1 26 Cover gasket 1 27 Dowel pin UNI EN 22338 1 28 Earth stud 1 29 Fixed anulus 1 30 Gasket...

Page 23: ...2 Terminal block 1 23 Worm shaft flange 1 24 Anti loosening washer UNI 8842 J6 1 25 Base plate ISO 5211 F07 F10 1 26 Cover gasket 1 27 Dowel pin UNI EN 22338 1 28 Earth stud 1 29 Fixed anulus 1 30 Gas...

Page 24: ...rminal block 1 24 Anti loosening washer UNI 8842 J6 2 25 Base plate ISO 5211 F07 F10 F12 1 26 Cover gasket 1 27 Dowel pin UNI EN 22338 1 28 Earth stud 1 29 Fixed anulus 1 30 Gasket 1 31 Indicator 1 32...

Page 25: ...rive assembly 1 23 Stopper 2 24 Terminal block 1 25 Anti loosening washer UNI 8842 J6 2 26 Base plate ISO 5211 F10 F12 1 27 Cover gasket 1 28 Dowel pin UNI EN 22338 1 29 Earth stud 1 30 Fixed anulus 1...

Page 26: ...minal block 1 23 Terminal cover gasket 2 24 Anti loosening washer UNI 8842 J6 2 25 Base plate ISO 5211 F10 F14 1 26 Cover gasket 1 27 Dowel pin UNI EN 22338 1 28 Earth stud 1 29 Fixed anulus 1 30 Hous...

Page 27: ...10 Base housing 1 11 Base plate F12 F16 EN ISO 5211 1 12 Bearing support 1 13 Bushing 2 14 Bushing 1 15 Bushing 1 16 Bushing 1 17 Dowel pin UNI EN 22338 D 8x20 type B 4 18 Gasket 1 19 Hex head screw U...

Page 28: ...EN 24017 M16x30 2 30 Indicator 1 31 Indicator shaft 1 32 Manual worm shaft 1 33 Motor pinion 1 34 O ring Di 13 94 W 2 62 1 35 O ring Di 25 12 W 1 78 1 36 O ring Di 6 07 W 1 78 1 37 O ring Di 82 22 W 2...

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