Pentair Biffi F02 Installation And Maintenance Instructions Manual Download Page 14

14

Biffi 

f02 quarter-turn electric actuator

InstallatIon and MaIntenance InstructIons

5 luBrication

5.1 LuBriCatiOn inspeCtiOn

the actuator is grease lubricated for life, 
therefore under normal working conditions no 
grease needs to be replaced or added.

in case of maintenance the following grease is 
recommended:
• aerosHell Grease 7 or equivalent, for 

ambient temperature -40°c to +70°c.

6 actuator confiGuration

Before connecting power to the actuator, check 
that the voltages are correct and according to 
the indications on the nameplate. Wrong power 
supply could cause permanent damage to the 
electrical components.
the configuration of the f02 actuator can be 
carried out through the control panel inside 
the actuator control system. to access the 
panel, remove the actuator cover and when the 
configuration is complete replace the cover, 
following the procedures indicated below.

iMpOrtant

When optional local control panel OM3 is installed 
and the actuator setting is done by means of 
the pushbuttons on the logic board, the remote 
controls do not have to be energized.

6.1 reMOVaL Of the COntrOL unit COVer

using a 5 mm allen key, loosen the four screws 
and remove the cover.

iMpOrtant

When setting the actuator parameters do not 
operate the actuator neither remotely nor locally.

iMpOrtant

In case the screws of the cover must be replaced, 
SS Class A4 grade 80 screw must be used with 
minimum yield strength 600 N/mm

2

Warning

Pay attention not to damage the joint surfaces of 
the cover.

once the configuration is completed, 
reassemble the actuator cover.

iMpOrtant

In case the screws of the cover must be replaced, 
SS Class A4 grade 80 screw must be used with 
minimum yield strength 600 N/mm

2

Warning

Do not electrically operate the F02 when the 
electrical enclosures are removed. Do not 
open the actuator covers when an explosive 
atmosphere may be present. Ignoring the above 
precautions could cause personal injury.

iMpOrtant

F02 electric actuators must be installed 
and maintained according to the applicable 
rules regarding the electrical installation in 
hazardous areas (other than mines) classified as 
zone 21 and/or 22 (dust) according to EN 60079-10 
(hazardous area classification).
Example: installation and maintenance according 
to EN 50281-1-2.

iMpOrtant

Each time the covers are opened or removed the 
condition of the seals must be checked.  
In case the seals are replaced, original spares 
must be supplied by Biffi.

special attention is requested to the following:
• Before the assembly the joint surfaces must 

be greased with silicone oil or equivalent

• cable glands must have minimum protection 

degree iP66/68 (en 60529)

• Periodically verify the quantity of dust 

deposited on the enclosure and clean it if 
more than 5 mm using a damp cloth to avoid 
static electricity

Summary of Contents for Biffi F02

Page 1: ...to F02 are tested according to EN 21680 Noise level is less than 65 dB grade A at 1 m distance F02 electric actuators are designed in accordance with the applicable international rules and specificati...

Page 2: ...nt of Use of the actuator in contravention of local safety at work legislation Incorrect installation disregard or incorrect application of the instructions provided on the actuator nameplate and in t...

Page 3: ...ctuator label Figure 1B 1 4 2 1 ATEX label for application in hazardous areas A Manufacturer logo B Product model C Nominal output torque value D Product code E Serial number F Stroking time range G P...

Page 4: ...ation Control command open counter clockwise or clockwise rotation selectable on the logic board moves the valve to a completely or partially open position Control command closed clockwise or counter...

Page 5: ...from 24 to 48 V DC V AC 2 7 Options label A label is always provided with base actuators where optional modules will have to be checked out once they are installed after delivery at local organisatio...

Page 6: ...erproof they just prevent the entry of undesired objects during transport Biffi cannot accept responsibility for deterioration caused on site when the covers are removed 3 2 2 Storage for a brief peri...

Page 7: ...tuator onto the valve so that the shaft output drive enters the groove of the stem extension This coupling must take place without forcing and only with the weight of the actuator When the actuator ou...

Page 8: ...valve flange and the actuator coupling block Warning Never lift the valve actuator assembly without securing slings to both the valve and the actuator Never use the handwheel to lift the actuator Warn...

Page 9: ...staller s responsibility to select the most appropriate electric protection Figure 7 Setting of the mechanical stop Screw 1 Screw 2 4 6 Setting of the angular stroke mechanical stops It is important f...

Page 10: ...0 580 0 500 2000 8 53 14 50 6 80 3 200 2 520 1 150 1 000 14 00 7 00 3 220 2 530 1 120 0 980 6 100 9 50 4 60 1 900 1 550 0 760 0 670 9 30 4 50 1 920 1 540 0 720 0 620 4 180 7 00 3 40 1 550 1 240 0 600...

Page 11: ...rd Directive and specific Rules applying to the products Figure 9 Overview of the electrical connections Earth connection X 4 9 Removal of the terminal board enclosure Using a 5 mm Allen key loosen th...

Page 12: ...und Blinker local selector relay Output contacts Note 3 4 Optional module OM3 3 Contacts shown in intermediate position CLC1 CLC2 end of travel signaling in closing Contacts shown in intermediate posi...

Page 13: ...to physically separate the power from the signal terminal place the power clamps protection provided with the actuator on the power terminal once you have completed the power cable connection This wi...

Page 14: ...ortant In case the screws of the cover must be replaced SS Class A4 grade 80 screw must be used with minimum yield strength 600 N mm2 Warning Pay attention not to damage the joint surfaces of the cove...

Page 15: ...rried out by specifically qualified personnel for operations on powered electronic cards Important The actuators are set in the workshop with the following configuration default value CL limit switch...

Page 16: ...8 ON PUSH Opening speed 5 4 ON PUSH 6 5 6 ON PUSH 5 8 ON PUSH Closing torque 6 2 50 ON PUSH 9 6 5 75 ON PUSH 6 9 100 ON PUSH Opening torque 7 2 50 ON PUSH 9 7 5 75 ON PUSH 7 9 100 ON PUSH CW CCW 8 0...

Page 17: ...f the above condition is not respected the setup will not be successful and stroke limit error alarm will be signalized red LED blinking The red LED will continuously flash when the actuator is in set...

Page 18: ...et to operate with a 63 Nm or 125 Nm motor and a 250 Nm or 500 Nm motor respectively The difference is based on the technical characteristics of the electric motor itself Actuator model 063 Enter set...

Page 19: ...ftware The relevant Instruction and Operating Manual is available with the A Manager software Warning The controls available via Bluetooth allow full actuator operability at a distance Biffi will not...

Page 20: ...be required from Biffi please refer to the individual item number shown in Chapter 8 In case of malfunction in the mechanical electronic components in case of grease leaks through the seals or in case...

Page 21: ...ers or waste disposal companies Batteries Yes Yes Will require special treatment before disposal use specialist recyclers or waste disposal companies 8 Decommissioning 8 1 Disposal and recycling At th...

Page 22: ...erminal block 1 23 Worm shaft flange 1 24 Anti loosening washer UNI8842 J6 1 25 Base plate ISO 5211 F05 F07 1 26 Cover gasket 1 27 Dowel pin UNI EN 22338 1 28 Earth stud 1 29 Fixed anulus 1 30 Gasket...

Page 23: ...2 Terminal block 1 23 Worm shaft flange 1 24 Anti loosening washer UNI 8842 J6 1 25 Base plate ISO 5211 F07 F10 1 26 Cover gasket 1 27 Dowel pin UNI EN 22338 1 28 Earth stud 1 29 Fixed anulus 1 30 Gas...

Page 24: ...rminal block 1 24 Anti loosening washer UNI 8842 J6 2 25 Base plate ISO 5211 F07 F10 F12 1 26 Cover gasket 1 27 Dowel pin UNI EN 22338 1 28 Earth stud 1 29 Fixed anulus 1 30 Gasket 1 31 Indicator 1 32...

Page 25: ...rive assembly 1 23 Stopper 2 24 Terminal block 1 25 Anti loosening washer UNI 8842 J6 2 26 Base plate ISO 5211 F10 F12 1 27 Cover gasket 1 28 Dowel pin UNI EN 22338 1 29 Earth stud 1 30 Fixed anulus 1...

Page 26: ...minal block 1 23 Terminal cover gasket 2 24 Anti loosening washer UNI 8842 J6 2 25 Base plate ISO 5211 F10 F14 1 26 Cover gasket 1 27 Dowel pin UNI EN 22338 1 28 Earth stud 1 29 Fixed anulus 1 30 Hous...

Page 27: ...10 Base housing 1 11 Base plate F12 F16 EN ISO 5211 1 12 Bearing support 1 13 Bushing 2 14 Bushing 1 15 Bushing 1 16 Bushing 1 17 Dowel pin UNI EN 22338 D 8x20 type B 4 18 Gasket 1 19 Hex head screw U...

Page 28: ...EN 24017 M16x30 2 30 Indicator 1 31 Indicator shaft 1 32 Manual worm shaft 1 33 Motor pinion 1 34 O ring Di 13 94 W 2 62 1 35 O ring Di 25 12 W 1 78 1 36 O ring Di 6 07 W 1 78 1 37 O ring Di 82 22 W 2...

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