Pentair Pool Products IntelliBrite 5G 560000 Installation And User Manual Download Page 2

IntelliBrite

®

 5g White Pool Light and White Spa Light Installation and User’s Guide

Technical Support

Phone: 

(800) 831-7133 - 

Fax:

 (800) 284-4151

Web sites:  

www.pentairpool.com and www.staritepool.com

:

© 2011 Pentair Water Pool and Spa, Inc. All rights reserved

.

1620 Hawkins Ave., Sanford, NC 27330 • (919) 566-8000
10951 West Los Angeles Ave., Moorpark, CA 93021 • (805) 553-5000

IntelliBrite

®

, IntelliTouch

®

, EasyTouch

®

, SunTouch

®

 and Pentair Water Pool and Spa

® 

are

registered trademarks of Pentair Water Pool and Spa, Inc. and/or its affiliated companies in
the United States and/or other countries.  Unless noted, names and brands of others that
may be used in this document are not used to indicate an affiliation or endorsement between
the proprietors of these names and brands and Pentair Water Pool and Spa, Inc. Those
n

ames and brands may be the trademarks or registered trademarks of those parties or

others.

P/N 619921 Rev D - 08/10/11

Contents

IMPORTANT WARNING AND SAFETY INSTRUCTIONS...................................... i

IntelliBrite Underwater White Pool and Spa  Light ................................................. 1

Operating IntelliBrite lights using a wall switch ...................................................... 1

Using an External Transformer for Multiple IntelliBrite 12 VAC Lights ................. 1

Troubleshooting ......................................................................................................... 2

Replacing the IntelliBrite White Pool and Spa  Light Assembly
(in an existing pool) .................................................................................................... 3

Installing the IntelliBrite White Pool and Spa  Light Fixture
(new pool construction) .............................................................................................. 6

Installing the IntelliBrite White Pool and Spa  Light Fixture
(after electrical requirements are met)...................................................................... 7

Replacing the IntelliBrite White Pool  Light Circuit Board Assembly

(in an existing pool)..................................................................................................... 9

Replacing the IntelliBrite White Pool  Light Circuit Board Assembly

With New Gasket ........................................................................................................ 11

Wide and Narrow Angle Lens Adjustment........................... ................................ ...14

IntelliBrite White Pool  Light Replacement Kit Part Numbers ...............................15

Replacing the IntelliBrite White Spa  Light Face ring and Gasket
(P/N 640045) or Gasket and Lens (640046) ......................................................... .17

IntelliBrite White Spa  Light Replacement Kit Part Numbers ............................... 21

Summary of Contents for IntelliBrite 5G 560000

Page 1: ...Pool Light and White Spa Light Installation and User s Guide IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS 5g White Pool and Spa Lights IntelliBrite Installat...

Page 2: ...istered trademarks of those parties or others P N 619921 Rev D 08 10 11 Contents IMPORTANTWARNING AND SAFETY INSTRUCTIONS i IntelliBrite Underwater White Pool and Spa Light 1 Operating IntelliBrite li...

Page 3: ...ITE LIGHTS Always disconnect power to the pool and or spa lights at the circuit breaker from the light before servicing the light Failure to do so could result in death or serious injury to service pe...

Page 4: ...he corresponding UL Listing Mark is not considered by UL to have been produced under UL s Listing and Follow Up Service for the associated usage location CAUTION The Pentair IntelliBrite light fixture...

Page 5: ...te lights can be connected via a junction box to a single switch so that all lights can be switched on and off together IntelliBrite lights can also be automatically controlled via Pentair IntelliTouc...

Page 6: ...50 ft cord length Other cord lengths are available from 30 ft 9 14 m to 250 ft 76 2 m IntelliBrite White Spa Light 12 VAC requires 120 VAC to 12 VAC transformer 50 ft cord length Other cord lengths ar...

Page 7: ...only Pentair wet niches to insure proper bonding and grounding connections Replacing the IntelliBrite 5g White Pool and Spa Light Assembly in an existing pool or spa Verify that the pool and spa meet...

Page 8: ...ough the conduit see following step 5 Feed the new light fixture cord through the conduit from the niche to the Junction Box Note Depending on the length of the conduit special tools may be required t...

Page 9: ...injury to pool users installers or others due to electrical shock 11 Final check for proper IntelliBrite light operation Switch on the main switch or circuit breaker to the system and the switch that...

Page 10: ...rical system inspection using this kit must be performed by trained and certified personnel Note To be certain that the pool or spa electrical system meets all applicable requirements the electrician...

Page 11: ...fixture INSTALLING THE INTELLIBRITE 5G WHITE POOL AND SPA LIGHT FIXTURE AFTER ELECTRICAL REQUIREMENTS ARE MET 2 Cut the cable at the Junction Box leaving at least six 6 inches 2 4 cm of cord to make c...

Page 12: ...underwater light is completely submerged in water before operating the light 7 Final check for proper light operation To check for proper operation switch on the main switch or circuit breaker and th...

Page 13: ...circuit board assembly with the same type and wattage Failure to replace the light circuit board assembly with the same type will damage the light assembly and may cause an electrical hazard resultin...

Page 14: ...page 15 for Replacement Kit part numbers REPLACINGTHE INTELLIBRITEWHITE POOL LIGHT CIRCUIT BOARD ASSEMBLY IN AN EXISTING POOL Continued uni tension wire clamp Remove nut and screw Face ring Lens Note...

Page 15: ...he circuit board 13 Using a nut driver tighten each of the four 4 retaining nuts to a torque value of 6 0 minimum to 8 0 maximum in lbs to secure the circuit board DO NOT OVERTIGHTEN THE CIRCUIT BOARD...

Page 16: ...TALL FACE RING Place the face ring on top of the lens gasket housing Rotate the face ring so the pilot screw hole is aligned in the 12 O clock position with the lens letter W or N and the brass nut in...

Page 17: ...urn the light over so the lens is resting on the cloth Be sure the orientation of the wire clamp and the bolt connection is positioned at 45 20 Tighten the bolt and nut until the distance between the...

Page 18: ...light intensity and distance Note The IntelliBrite light lens ships from the factory in the WIDE W angle position WIDE ANGLE LIGHT BEAM FOR SIDES OF POOL WIDE ANGLE LIGHT BEAM NARROW ANGLE LIGHT BEAM...

Page 19: ...ff white Lens IntelliBrite Pool 8 3 8 in diameter tempered 3 5 7 619875Z 300W 619916 Z 400W 619917Z 500W Replacement kit includes Circuit Board Thermal Strips 2x Uni tension wire clamp assembly Gasket...

Page 20: ...V 250 601105 12V 30 601106 12V 50 601107 12V 100 601108 12V 150 601200 120V 30 601201 120V 50 601202 120V 100 601203 120V 150 601204 120V 250 601205 12V 30 601206 12V 50 601207 12V 100 601208 12V 150...

Page 21: ...ol users installers or others due to electrical shock D A N G E R RISK OF ELECTRICAL SHOCK OR ELECTROCUTION Always disconnect power to the pool light at the circuit breaker before servicing the light...

Page 22: ...d near the back of the light assembly and discard the light See page 6 for replacement instructions for the new spa light Loosen the Phillips screw to remove wire clamp from face ring Spa light fixtur...

Page 23: ...Rotate the light housing to align the TOP position arrow indicator label on the rear of the housing is aligned with the pilot screw on the face ring Place the face ring on top of the gasket Make sure...

Page 24: ...ect the lens Turn the light over so the lens is resting on the cloth Be sure the orientation of the wire clamp and the bolt connection is positioned at 45 Tighten the bolt and nut until the distance b...

Page 25: ...clamp assembly Gasket 4 in diameter off white 640046 Gasket 4 in diameter off white Lens IntelliBrite Spa 4 in diameter tempered 79104800 Pilot screw with captive gum washer 79108500 Gasket 4 in diame...

Page 26: ...llation and User s Guide 22 IntelliBrite 5gWhite Spa Light Assembly Listing UL CSA Product Voltage Cord Length Model feet 640140 120V 30 640141 120V 50 640142 120V 100 640143 120V 150 640144 120V 250...

Page 27: ...IntelliBrite 5g White Pool Light and White Spa Light Installation and User s Guide 23 Note...

Page 28: ...IntelliBrite 5g White Pool Light and White Spa Light Installation and User s Guide P N 619921 Rev D 619921...

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