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E-03-577 (01-23-20)

INSTALLING PUMP IN SUMP

Before installing the pump in the sump, lay it on its side and rotate 
impeller. Impeller may be slightly stuck due to factory test water. 
The impeller should turn freely. 

DO NOT

 connect the power until 

after this test.

Clean all debris from sump and connect pump to piping. A check 
valve must be installed on each pump and a gate or plug valve 
in each pump discharge is highly recommended. This valve 
should be installed on the discharge side of the check valve so 
if it becomes necessary to service the check valve, the line 
pressure can be cut off. Single pump systems are sometimes 
installed without a check valve where it is desirable to self-drain 
the discharge line to prevent freezing. This can be done only with 
short discharge lines; otherwise water will return to the sump and 
cause short cycling of the pump.

MAKING ELECTRICAL CONNECTIONS

All electrical wiring must be in accordance with local codes, 
and only competent electricians should make the installations. 
Complete wiring diagrams are glued to the inside cover of the 
panel. It is VERY IMPORTANT to check all wires for grounds with 
an ohmmeter or Megger(r) after the connections are made 

as 

one grounded wire can cause considerable trouble

.

IMPORTANT:

 If equipment is not properly wired and protected as 

recommended, the warranty is void.

 The 230 volt 3 phase pump has a dual marked 

nameplate. For ordinary location pumps, voltage may be rewired 
by qualified personnel. For hazardous location pumps, voltage 
may be rewired by the manufacturer or a Class I, Div I equipment 
qualified electrician. Once the voltage is changed, the factory 
cord tag indicating 230 volt 3 phase must be removed.

For record keeping purposes, we suggest the pump be marked 
externally with the new voltage and qualified personnel that 
performed the change. Pumps shipped from the factory as 460 
volt 3 phase cannot be rewired to any other voltage.

TO RE-WIRE THE PUMP FROM 230V TO 460V 3 PHASE

Only a 230V pump from the factory is considered dual voltage, a 
cord label clearly states the factory wound voltage.
 
1.  Remove all six (#7) cap screws then raise the cord cap 

assembly enough to slip a prying instrument on opposite 
sides between the cord cap casting and the motor housing. 
Take care to not damage the o-ring or the machined 
surfaces of the castings. Doing so could void FM agency 
certifications. 

2.  While prying evenly on both sides; separate the cord cap 

casting from the motor housing, the assembly is airtight 
and will have a vacuum effect when disassembling.

3.  Once separated, the cord cap can be inverted and rotated 

to the outside of the pump assembly, and a bolt can be 
re-used to secure the upside down cord cap to the motor 
housing for ease of rewiring. 

Refer to the wiring diagram within this manual for wiring 
details. Once all electrical connections are finished and secure 
(a crimped electrical connector is best to prevent issues due 
to vibration if required), the cord cap should be re-attached 
reversing the steps above.  Ensure the o-ring is in place and 
perform a hi-pot test for safety once everything is complete.

HEAT SENSORS AND SEAL FAILURE CONNECTIONS

Be sure heat sensor wires are connected in series with the starter 
coil. Connections are provided on the terminal strip.

DUAL VOLTAGE

3 PHASE MOTOR WIRING

230V  3ø

460V  3ø

GREEN

GREEN

R

(L3)

W

(L2)

BL

(L1)

R

(L3)

W

(L2)

BL

(L1)

1

2

3

7

8

9

4

5

6

1

2

3

7

8

9

4

5

6

HEAT SENSORS AND SEAL FAILURE CONNECTIONS

FOR ANY VOLTAGE MOTOR

HEAT SENSORS

SEAL FAILURE

ELECTRODE RESISTANCE 330 kΩ

HEAT SENSORS

IN MOTOR

WINDINGS

WHITE

BLACK

ELECTRODE

RED ORANGE

PUMP INSTALLATION

System Type

Number of 

Control Wire

Number of 

Power Line

Number of 

Ground Wires #8

Heat Sensor & Seal Failure

Number of Sensor Wires

Number of Ground Wires

Simplex

4

3

1

3

1

Simplex with Alarm

6

3

1

3

1

Duplex

6

6

2

6

2

Duplex with Alarm

8

6

2

6

2

NUMBER OF CONDUCTORS REQUIRED BETWEEN CONTROL PANEL AND NEMA 4 JUNCTION BOX

Power lines and control wires can be carried in conduit or can be underground buried cable

Summary of Contents for C4S(X)P Series

Page 1: ...03 557 01 23 20 Part 056255571 INSTALLATIONAND OPERATIONMANUAL SUBMERSIBLESOLIDSHANDLINGPUMP C4S X P H3H X P H4H X P S4M X P S4P X P S4HV X P S4MV X P Used in Hazardous Locations Class I Division I G...

Page 2: ...ENTS SECTION PAGE General Information 3 4 Pump Installation 5 Pump Operation Maintenance 6 7 Parts List 8 Hydraulic Ends Part List 9 Motor Parts Group 10 Impeller Parts List 10 11 Wiring Diagrams 12 W...

Page 3: ...l An improperly sized tank can cause the pump to cycle and lead to pump damage This may require a larger pressure tank than is normally used CALIFORNIA PROPOSITION 65 WARNING This product and related...

Page 4: ...nding temperature the starter in the panel breaks power to the pump Once the sensor resets the starter is automatically reset for FM for continued operation of the pump This circuitry is supplied in a...

Page 5: ...any other voltage TO RE WIRE THE PUMP FROM 230V TO 460V 3 PHASE Only a 230V pump from the factory is considered dual voltage a cord label clearly states the factory wound voltage 1 Remove all six 7 ca...

Page 6: ...le motors that are out of warranty can be serviced in the field by any reliable motor service shop Any pump that is in warranty must be returned to the factory for service or repaired at an authorized...

Page 7: ...ity 1 Discharge gate valve may be partially closed or partially clogged 2 Check valve may be partially clogged Raise level up and down to clear 3 Pump may be running in wrong direction Low speed pumps...

Page 8: ...78190103 SEAL PLATE S4P X P H3H X P H4H X P C4S X P 1 B6 07597A017 BOLT SEAL PLATE S4M X P S4MV X P S4HV X P 4 047560061 BOLT SEAL PLATE S4P X P H3H X P H4H X P C4S X P 4 Ref No Part No Part Descripti...

Page 9: ...21 005680021 005680021 005680191 D9 CHOPPER PLATE N A N A N A N A N A N A 153340002 D10 CHOPPER BLADE N A N A N A N A N A N A 153320002 D11 RETAINER PLATE N A N A N A N A N A N A 153330001 D12 SCREW C...

Page 10: ...5102 H3H X P500DC 5 208 3 10 4 7 50 151465102 H3H X P500EC 5 230 3 10 4 7 50 151465102 H3H X P500FC 5 460 3 10 4 7 50 151465102 H3H X P500GC 5 575 3 10 4 7 50 151465102 H3H X P750CC 7 5 230 1 8 4 8 00...

Page 11: ...C4S X P750DC 7 5 208 3 8 4 7 153310192 C4S X P750EC 7 5 230 3 8 4 7 153310192 C4S X P750FC 7 5 460 3 10 4 7 153310192 C4S X P750GC 7 5 575 3 10 4 7 153310192 C4S X P1000DC 10 208 3 8 4 7 153310192 C4S...

Page 12: ...CAN ONLY BE CONNECTED TO PANEL TERMINAL BLOCKS AS SHOWN ON SCHEMATIC INCORRECT CONNECTION CAN CAUSE DAMAGE TO PUMP AND OR PANEL COMPONENTS THREE PHASE OVERLOAD RELAY MUST BE CLASS 1O TRIP AMBIENT COMP...

Page 13: ...ll not apply a to defects or malfunctions resulting from failure to properly install operate or main tain the unit in accordance with the printed instructions provided b to failures resulting from abu...

Page 14: ...14 E 03 577 01 23 20 NOTES...

Page 15: ...15 E 03 577 01 23 20 NOTES...

Page 16: ...and unregistered trademarks and logos are the property of their respective owners Because we are continuously improving our products and services Pentair reserves the right to change specifications wi...

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