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DK9802C2 PV50c user manual ENG 

                                 Vers: C2                                  page20/38 

 

 

 

 

 

 

Table 6 Burner status description 

Status 
message 

Description 

STOPPED 

The burner is turned off from main menu. 

WAITING 

Burner is turned on and waits for boiler’s thermostat to switch on. There  are no time limit 
for WAITING status. Feeder auger works periodically at WAITING time and makes ½ rotations 
after every 2 minutes. When thermostat switches on, burner goes to TESTING. 

TESTING 

At this state burner will run a short self-test to ensure everything is working  normally. Any 
failure will turn off the burner and will require attention. 

CLEANING 

In  the  end  of  TESTING  burner  starts  the  CLEANING  procedure,  during  what  the  burning 
grates are moved back and forward in order to remove ash out of burning chamber. Lower 
grate moves with the help of motor down the upper grate. Ash falls to front of lower grate 
and is pushed out of burning chamber. Cleaning takes place: 

 

Always after switching burner on or resetting error state 

 

At interrupted work after time set in PAR48 after first testing 

 

At uninterrupted work after reaching double time set in PAR48. Burner will be stopped to 
perform cleaning 

Time between two cleaning cycle can be set from PAR48. If PAR48 is set to “0” no cleaning 
takes place. 

LOADING 

At this state internal feeder will feed the pellets to burning chamber. Maximum load time is 
limited to 5 minutes in normal conditions and 20 minutes when burner has been STOPPED or 
run empty of pellets. Igniter is pre-heated in the end of LOADING cycle. Igniter is switched on 
for  max  1  min  in  order  to  save  its  lifetime.  At  the  LOADING  time,  external  auger  holds 
permanent fuel level in the feeder tube. Depending on the level sensor signal, the external 
auger is turned on or off. 

LOADING2 

If  flame  is  not  detected  after  4  min  10  sec  second  small  amount  of  pellets  according  to 
PAR25 is delivered to burning chamber. New attempt of ignition.  If flame is not detected in 
second IGNITION, E24IGNITION is displayed.   

IGNITING 

he  pellets  are  in  burning  chamber  ingnited.  Igniter  and  fan  are  working  until  photocell 
recognizes the flame. To avoid overheating igniter works 50 second cycles, staying on time 
defined in PAR85. In ignition mode the fan blows hot air according to rotations set in PAR8. If 
flame is not detected for 4 min 10 sec then the burner will do LOADING2 . 

PRE-BURN 

The purpose of pre-burn mode is to fully ignite the pellets that were loaded for ignition. Only 
fan blows, igniter is switched off. Pellets start to burn. Pre  burn consists of 1-4 cycles with 
duration 30-80seconds each. Little amount of fuel is added between cycles. PRE-BURN time 
and number of igniting cycles is pre-set with PAR41 and PAR42. 

BURNING 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

This  is  the  main  operation  status  in  burner  operation.  Burner  can  operate  on  11  different 
power  levels.  There  are  6  main  power  levels,  which  can  be  selected  and  adjusted  and  5 
virtual power levels between main levels that can’t be adjusted or selected. For every power 
level  fan  speed  is  fixed  with  PAR1...6.  The  fan  speeds  for  virtual  levels  are  calculated  as 
average from previous and next main level speed. External auger is holding permanent fuel 
level in the feeder tube during BURNING state. The auger is controlled by fuel level sensor in 
following manner:  

 

External auger is started after level sensor does not recognize fuel in burner and internal 
feeder has done 1/2 rotations set in PAR81. 

 

External  auger  is  stopped  when  level  sensor  recognize  fuel  in  burner  for  more  than  ½ 
seconds, set in PAR82. 

Burner will enter E28LEVEL fault condition in following cases: 

 

Fuel loading timeout (no signal for specified period of time). 

 

Fuel unloading timeout (signal lasts longer than specified period of time). 

Summary of Contents for PV50c

Page 1: ...PV50c pellet burner User manual DK9802C2...

Page 2: ...cipal function 8 4 2 Safety devices 9 4 3 Specifications 10 4 4 Pellets 12 4 5 Pellet quality 12 5 Requirements 13 5 1 Requirements to the boiler and boiler room 13 6 Installation of the burner to the...

Page 3: ...rs 31 12 Additional devices for PV burners 31 13 Table of parameters 31 14 Annex 1 Electrical diagram 32 15 Annex 2 Screw connectors 33 16 Annex 3 Controller board EP0001B3 34 17 Annex 4 Controller s...

Page 4: ...boilers with a combustion chamber enabling the collection of ash The burner is an ecological device as it uses fuel from renewable sources It also features a small demand for electricity Main technica...

Page 5: ...to wear a respirator while handling pellets The boiler room where the burner is installed must fulfil all rules and recommendations in accordance with local codes and regulations All electrical insta...

Page 6: ...pare parts provided or approved by Pelltech O in order to avoid any damage to the boiler and dangers resulting from it Use of spare parts not provided or approved by Pelltech O will void the warranty...

Page 7: ...ge to burner boiler 4 and PV50c burner mounted to the boiler s door Unique construction of PV50c allows using it in many boilers working in light oil or solid fuel or universal boilers Unique electric...

Page 8: ...is supplied by fan Ash from combustion in the burning chamber will be cleaned periodically by moving grates The burner will start and stop itself automatically according to the requirement of the hea...

Page 9: ...he start sequence begins and during operation mode Temperature sensor Monitors the temperature of the pellet feeding tube In case of higher temperature than normal the burner will automatically go int...

Page 10: ...chamber s length mm 260 D burning chamber s width mm 180 D1 burning chamber s neck diameter mm 90 D2 internal feeder inlet diameter mm 60 H total height mm 275 H1 burner housing height mm 230 W total...

Page 11: ...set of two Cast iron grates of burning area Air is supplied through holes in grates Lower grate is moved by motor 8 Ceramic igniter heating element Electric heating element to heat up air and ignite...

Page 12: ...0 mm Fines content 3 2 mm 1 Moisture content 10 Ash content 3 Ash fusion 1100 o C To replace 1000 l light oil ca 2 tons or 3 m3 NOTICE Nominal power of the burners is given for the use of pellets prod...

Page 13: ...pass boilers The door of the boiler must have a 90 mm opening placement opening for the oil burner The thickness of the boiler door must be less than 100mm The construction of the boiler must make it...

Page 14: ...iameter H 400 Min distance under the burning chamber H1 100 Dimension Unit Value D hole for burning chamber neck mm 90 D1 flange bolt ring diameter mm 130 150 D2 bolt holes mm 8 9 Table 4 Dimensions o...

Page 15: ...tay on their places They are connected to burners housing via fast joint If there is need to remove grates anyway e g for cleaning firstly remove the upper grate 2 by lifting it up and then lower grat...

Page 16: ...measure against back burning External auger can be fixed to a ceiling or container depending on conditions at the site Figure 12 shows correct placement for external auger External auger must be insta...

Page 17: ...a 5 wire cable or 4 wire cable Figure 13 In both cases connection of the boilers thermostat is different There are depicted plug connections of the external auger flue gas fan and boiler in Figure 14...

Page 18: ...boiler should stay between 4 6 Pa Boiler s air hatches are closed and all combustion air goes through the burner Electrical plugs of external auger and boiler are pushed completely into sockets 7 Oper...

Page 19: ...all cases the burner stops working when all pellets in burning chamber are burnt and turns safely to STOPPED status Warning Never turn off working burner from boilers main switch Use the boilers ther...

Page 20: ...DING2 If flame is not detected after 4 min 10 sec second small amount of pellets according to PAR25 is delivered to burning chamber New attempt of ignition If flame is not detected in second IGNITION...

Page 21: ...time set in PAR27 after flame dissapearence 7 5 Output power levels Burner has 6 pre set output power levels For every level the program calculates correct fuel amount what depends on fuel s calorific...

Page 22: ...Tot 6t 555 9kg Total amount of pellets burnt in tons and kilos Cnt 5110 9kg Pellets burnt since last counter reset in kilograms resettable from INFO menu F 52 51 1 54 53 Primary and secondary fan s s...

Page 23: ...determined by parameters MIN POWER PAR13 and MAX POWER PAR14 If burner cannot achieve pre set temperature in certain time PAR15 it will rise its power automatically one level up and continues rising p...

Page 24: ...OT MANUFACTURING DEFECT AND IS NOT WARRANTY OBJECT Notice From time to time the container has to be cleaned from sawdust collected into its bottom If there is too much saw dust the external auger can...

Page 25: ...f thermostat is needed If mains supply returns but the message NO POWER remains in screen restart burner by holding OK and ESC buttons down more than 3 seconds 3 4 2 In order to remove burner s upper...

Page 26: ...part on opposite sides of feeder auger s vertical tube See Figure 4 Most common error to level sensors is getting dirty At first you may try to clean them When cleaning try to avoid scratching or mak...

Page 27: ...feeder auger s motor is crucial for safety Failed feeder auger motor may cause back burning therefore the motor must be replaced after every 2000 working hours or after 30 tons of pellets are burnt R...

Page 28: ...of power interruption Let the battery to charge at least one hour When after charging voltage is below 11V battery has to be replaced Figure 21 Battery s location To replace battery 1 Disconnect burn...

Page 29: ...state was TESTING PRE BURN CLEANING was completed successfully and previous state was HOLD FLAME BURNING CLEANING was completed successfully and previous state was BURNING or HOLD FLAME E12 GRATE Grat...

Page 30: ...ME is set AUTO last WAITING state was shorter than HOLD FLAME ON time CLEANING time reached burner is working on 1 power level and CLEANING type is HOLD FLAME END BURN Level hasn t disappeared within...

Page 31: ...anual for PV PV20 500 burners 11 Restoring factory parameters In order to restore factory default settings select PAR99 and click OK model of burner starts to blink click OK again 12 Additional device...

Page 32: ...T O C E L L U S E R IN T E R F A C E B U T T O N S N L F E E D E R R O T A T IO N S E N S O R L N T 1 T 2 S 3 B 4 L N T 1 T 2 S 3 B 4 N L L N U N D E R P R E S S U R E S E N S O R P R IM A R Y F A N...

Page 33: ...A 10VDC input 24VDC max voltage input X2 3 PT100 input X2 4 Ground PT100 X2 5 DAC 0 10V output 10mA max X2 6 Open collector output Fused through F7 0 1A max X3 12V devices X3 1 Flame sensor photocell...

Page 34: ...DK9802C2 PV50c user manual ENG Vers C2 page34 38 16 Annex 3 Controller board EP0001B3 Figure 23 Controller EP0001B3...

Page 35: ...er speed feedback sensor power 5V FDR 2 Feeder auger speed feedback sensor ground FDR 3 Feeder auger speed feedback sensor signal TMP1 Temperature sensor TMP1 1 Sensor power 5V TMP1 2 Sensor ground TM...

Page 36: ...ges Table 9 List of languages Language ENG English ESP Spanish EST Estonian FIN Finnish FRA France GER Germany GRE Greece HRV Croatian LIT Lithuanian LAT Latvian NED Dutch POR Portuguese RUS Russian S...

Page 37: ...inear actuator lever for PV50bc 12 LT9811 Burning chamber for PV50bc 13 BR9802 Lower grate for PV50bc 14 BR9801 Upper grate for PV50bc 15 LT9804 Back wall for PV50bc 16 LT9807 Burning chamber cover fo...

Page 38: ...20 Declaration of confirmity...

Page 39: ...ty is 1 one year The warranty does not apply if defects have occurred by wrong mounting incorrect operation of the product or defects caused by incorrect maintenance during transport and or handling b...

Page 40: ...ouse Warranty is valid only if the bottom half of the warranty ticket is filled in and sent or brought to the office of Pelltech O S ra tee 3 Peetri Rae vald 75312 Harjumaa ESTONIA Ph 3726775277 www p...

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