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DK9802C2 PV50c user manual ENG 

                                 Vers: C2                                  page25/38 

 

 

 

 

 

 

 

 

 

8.1

 

Replacing the igniter 

 

Figure 18 Igniter and safety thermostat 

8.2

 

Resetting safety thermostat 

The  green  arrow  Figure  18    shows  the  location  of  safety  thermostat  on  burner.  When  burner  is 
overheated the safety thermostat powers it off. Overheating may arise when draught in boiler is in wrong 
direction. Thermostat is located on the horizontal tube of feeder auger. 

The safety thermostat (Figure 19) has to be reset manually: 

1.

 

Make sure the burner has cooled down and disconnected from mains.

 

2.

 

Remove burner’s covers.

 

3.

 

Press small button on thermostat. See arrow Figure 19.

 

4.

 

Put covers back.

 

5.

 

Connect mains supply.

 

6.

 

Turn on the burner.

 

7.

 

If flame indicator keeps on flashing, replacement of thermostat is needed. If mains supply returns but 
the message NO POWER remains in screen, restart burner by holding OK and ESC buttons down more 
than 3 seconds.

 

 

3

 

4

 

2.    In  order  to  remove  burner’s  upper 
cover,  firstly  open  burner’s  lower  cover.  
Then  remove  upper  cover's  screws  (3)  2 
pcs. Pull the cover upwards. 

Notice!

  It  might  be  necessary  to  remove 

user  interface  buttons  from  the  controller 
board  to  complete  removing  upper  cover 
from the burner. 

 

1. Disconnect burner from the mains supply. 
2. Open burner covers. 
3.  Disconnect  igniter  wiring  from  the  control 
board X1, connector 1 and 2. 
4.  Loosen  igniter  fixation  screw  (4)  with  cross-
head screwdriver.  
5. Remove igniter from its housing. 
6. Install and connect new igniter. 
7.  Make  sure,  that  igniters  end  is  on  the  same 
level with rear wall of burning chamber. 
 

Caution!

  When  igniter’s  end  is  out  of  its 

housing, it is in touch with direct flame and will 
burn out very fast. 
 
 
 

Figure 17 Removing upper cover 

 

Summary of Contents for PV50c

Page 1: ...PV50c pellet burner User manual DK9802C2...

Page 2: ...cipal function 8 4 2 Safety devices 9 4 3 Specifications 10 4 4 Pellets 12 4 5 Pellet quality 12 5 Requirements 13 5 1 Requirements to the boiler and boiler room 13 6 Installation of the burner to the...

Page 3: ...rs 31 12 Additional devices for PV burners 31 13 Table of parameters 31 14 Annex 1 Electrical diagram 32 15 Annex 2 Screw connectors 33 16 Annex 3 Controller board EP0001B3 34 17 Annex 4 Controller s...

Page 4: ...boilers with a combustion chamber enabling the collection of ash The burner is an ecological device as it uses fuel from renewable sources It also features a small demand for electricity Main technica...

Page 5: ...to wear a respirator while handling pellets The boiler room where the burner is installed must fulfil all rules and recommendations in accordance with local codes and regulations All electrical insta...

Page 6: ...pare parts provided or approved by Pelltech O in order to avoid any damage to the boiler and dangers resulting from it Use of spare parts not provided or approved by Pelltech O will void the warranty...

Page 7: ...ge to burner boiler 4 and PV50c burner mounted to the boiler s door Unique construction of PV50c allows using it in many boilers working in light oil or solid fuel or universal boilers Unique electric...

Page 8: ...is supplied by fan Ash from combustion in the burning chamber will be cleaned periodically by moving grates The burner will start and stop itself automatically according to the requirement of the hea...

Page 9: ...he start sequence begins and during operation mode Temperature sensor Monitors the temperature of the pellet feeding tube In case of higher temperature than normal the burner will automatically go int...

Page 10: ...chamber s length mm 260 D burning chamber s width mm 180 D1 burning chamber s neck diameter mm 90 D2 internal feeder inlet diameter mm 60 H total height mm 275 H1 burner housing height mm 230 W total...

Page 11: ...set of two Cast iron grates of burning area Air is supplied through holes in grates Lower grate is moved by motor 8 Ceramic igniter heating element Electric heating element to heat up air and ignite...

Page 12: ...0 mm Fines content 3 2 mm 1 Moisture content 10 Ash content 3 Ash fusion 1100 o C To replace 1000 l light oil ca 2 tons or 3 m3 NOTICE Nominal power of the burners is given for the use of pellets prod...

Page 13: ...pass boilers The door of the boiler must have a 90 mm opening placement opening for the oil burner The thickness of the boiler door must be less than 100mm The construction of the boiler must make it...

Page 14: ...iameter H 400 Min distance under the burning chamber H1 100 Dimension Unit Value D hole for burning chamber neck mm 90 D1 flange bolt ring diameter mm 130 150 D2 bolt holes mm 8 9 Table 4 Dimensions o...

Page 15: ...tay on their places They are connected to burners housing via fast joint If there is need to remove grates anyway e g for cleaning firstly remove the upper grate 2 by lifting it up and then lower grat...

Page 16: ...measure against back burning External auger can be fixed to a ceiling or container depending on conditions at the site Figure 12 shows correct placement for external auger External auger must be insta...

Page 17: ...a 5 wire cable or 4 wire cable Figure 13 In both cases connection of the boilers thermostat is different There are depicted plug connections of the external auger flue gas fan and boiler in Figure 14...

Page 18: ...boiler should stay between 4 6 Pa Boiler s air hatches are closed and all combustion air goes through the burner Electrical plugs of external auger and boiler are pushed completely into sockets 7 Oper...

Page 19: ...all cases the burner stops working when all pellets in burning chamber are burnt and turns safely to STOPPED status Warning Never turn off working burner from boilers main switch Use the boilers ther...

Page 20: ...DING2 If flame is not detected after 4 min 10 sec second small amount of pellets according to PAR25 is delivered to burning chamber New attempt of ignition If flame is not detected in second IGNITION...

Page 21: ...time set in PAR27 after flame dissapearence 7 5 Output power levels Burner has 6 pre set output power levels For every level the program calculates correct fuel amount what depends on fuel s calorific...

Page 22: ...Tot 6t 555 9kg Total amount of pellets burnt in tons and kilos Cnt 5110 9kg Pellets burnt since last counter reset in kilograms resettable from INFO menu F 52 51 1 54 53 Primary and secondary fan s s...

Page 23: ...determined by parameters MIN POWER PAR13 and MAX POWER PAR14 If burner cannot achieve pre set temperature in certain time PAR15 it will rise its power automatically one level up and continues rising p...

Page 24: ...OT MANUFACTURING DEFECT AND IS NOT WARRANTY OBJECT Notice From time to time the container has to be cleaned from sawdust collected into its bottom If there is too much saw dust the external auger can...

Page 25: ...f thermostat is needed If mains supply returns but the message NO POWER remains in screen restart burner by holding OK and ESC buttons down more than 3 seconds 3 4 2 In order to remove burner s upper...

Page 26: ...part on opposite sides of feeder auger s vertical tube See Figure 4 Most common error to level sensors is getting dirty At first you may try to clean them When cleaning try to avoid scratching or mak...

Page 27: ...feeder auger s motor is crucial for safety Failed feeder auger motor may cause back burning therefore the motor must be replaced after every 2000 working hours or after 30 tons of pellets are burnt R...

Page 28: ...of power interruption Let the battery to charge at least one hour When after charging voltage is below 11V battery has to be replaced Figure 21 Battery s location To replace battery 1 Disconnect burn...

Page 29: ...state was TESTING PRE BURN CLEANING was completed successfully and previous state was HOLD FLAME BURNING CLEANING was completed successfully and previous state was BURNING or HOLD FLAME E12 GRATE Grat...

Page 30: ...ME is set AUTO last WAITING state was shorter than HOLD FLAME ON time CLEANING time reached burner is working on 1 power level and CLEANING type is HOLD FLAME END BURN Level hasn t disappeared within...

Page 31: ...anual for PV PV20 500 burners 11 Restoring factory parameters In order to restore factory default settings select PAR99 and click OK model of burner starts to blink click OK again 12 Additional device...

Page 32: ...T O C E L L U S E R IN T E R F A C E B U T T O N S N L F E E D E R R O T A T IO N S E N S O R L N T 1 T 2 S 3 B 4 L N T 1 T 2 S 3 B 4 N L L N U N D E R P R E S S U R E S E N S O R P R IM A R Y F A N...

Page 33: ...A 10VDC input 24VDC max voltage input X2 3 PT100 input X2 4 Ground PT100 X2 5 DAC 0 10V output 10mA max X2 6 Open collector output Fused through F7 0 1A max X3 12V devices X3 1 Flame sensor photocell...

Page 34: ...DK9802C2 PV50c user manual ENG Vers C2 page34 38 16 Annex 3 Controller board EP0001B3 Figure 23 Controller EP0001B3...

Page 35: ...er speed feedback sensor power 5V FDR 2 Feeder auger speed feedback sensor ground FDR 3 Feeder auger speed feedback sensor signal TMP1 Temperature sensor TMP1 1 Sensor power 5V TMP1 2 Sensor ground TM...

Page 36: ...ges Table 9 List of languages Language ENG English ESP Spanish EST Estonian FIN Finnish FRA France GER Germany GRE Greece HRV Croatian LIT Lithuanian LAT Latvian NED Dutch POR Portuguese RUS Russian S...

Page 37: ...inear actuator lever for PV50bc 12 LT9811 Burning chamber for PV50bc 13 BR9802 Lower grate for PV50bc 14 BR9801 Upper grate for PV50bc 15 LT9804 Back wall for PV50bc 16 LT9807 Burning chamber cover fo...

Page 38: ...20 Declaration of confirmity...

Page 39: ...ty is 1 one year The warranty does not apply if defects have occurred by wrong mounting incorrect operation of the product or defects caused by incorrect maintenance during transport and or handling b...

Page 40: ...ouse Warranty is valid only if the bottom half of the warranty ticket is filled in and sent or brought to the office of Pelltech O S ra tee 3 Peetri Rae vald 75312 Harjumaa ESTONIA Ph 3726775277 www p...

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