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DK9802C2 PV50c user manual ENG 

                                 Vers: C2                                  page23/38 

 

 

 

 

 

 

changed in PAR12. 

If HOLD FLAME is set to AUTO in main menu, then HOLD FLAME will be activated if 

two sequential

 

WAITING times have been shorter than set in PAR11. The length of state in this situation is 

with PAR12. 

 

Menu 

PELLETS

  enables  to select  between  3  pre-set  fuel  quality options. Depending  on  fuel  quality,  the 

weight of pellets and its caloric value may  differ in same volume. Normal weight for pellets is 650...670 
kg/m

3

. If pellets density is smaller i.e they are lighter (less than 600 g/l), then with one rotation less pellets 

will  be  delivered  into  burning  chamber.  Such  mistake  may  to  be  compensated  by  selecting  LIGHT  from 
PELLETS menu. Now burner delivers more pellets into burning chamber. If pellets are heavier than normal 
(more  than  700g/l)  HEAVY  has  to  be  selected  in  PELLETS menu.  Now  burner  delivers  fewer  pellets  into 
burning chamber. In general case there is no need to make changes in PELLETS menu.  

Notice: 

Weight of 

pellets can be manually changed in PAR21…PAR23. 

Menu 

POWER

 determines caloric productivity of burner in kilowatts. Power is calculated by reading the 

rotations of the feeder auger, taking into account average caloric value of 1kg of pellets. It is possible to 
pre-set particular power level value or AUTO - automatically selected value. In AUTO status burner selects 
necessary  power  level  depending  on  time  when  is  needed  to  achieve  pre-set  temperature.  Burner 
changes its capacity that is determined by parameters MIN POWER (PAR13) and MAX POWER (PAR14). If 
burner cannot achieve pre-set temperature in certain time (PAR15) it will rise its power automatically one 
level up and continues rising power up until reaching maximum level (PAR14) or boiler has achieved pre-
set  temperature.  If  boiler  achieves  pre-set  temperature  faster  than  set  in  PAR16  burner  will  work  one 
power level lower in next cycle. Power will be reduced as long as burner has reached minimal power level 
(PAR13).  

Menu 

BASE  AIR

  increases  or  decreases  speed  of  fans  in  all  power  levels  by  same  number  of  rotations 

according actual need for combustion air. 

Menu 

LANGUAGE

 enables user to select between 17 different languages. 

Menu

  PARAMETERS 

gives  overview  of  burner’s  default,  min  and  max  settings.  The  menu

 

enables  fine 

tuning  of  the  particular  burner.  Short  description  of  parameters  is  given  in  “DK0391  -  Software  and 
problem handling manual for PV20…PV500”. 

7.7

 

Regular maintenance 

Pellet  burner  PV50c  needs  regular  maintenance.  The  frequency  of  it  depends  on  quality  of  pellets  and 
intensity of heating. Average frequency is once a month or after every 2 months. Despite burner has ash 
removing system, the ash collects under and on the grates. Depending on pellets quality the maintenance 
frequency may vary. 

Notice!

 The power screw of lower grate has to be cleaned and lubricated once a year. 

To clean the burning chamber: 
1.

 

Turn  the  burner  off  by  turning  boilers  thermostat  to  zero  or  switching  from  main  menu  BURNER  to 
OFF. 

2.

 

Let the burner cool down for one hour. 

3.

 

Open boiler door. 

4.

 

Remove ash from up side of grates. 

5.

 

Remove grates and clean them. Make sure that all the holes in grates are clean. 

Summary of Contents for PV50c

Page 1: ...PV50c pellet burner User manual DK9802C2...

Page 2: ...cipal function 8 4 2 Safety devices 9 4 3 Specifications 10 4 4 Pellets 12 4 5 Pellet quality 12 5 Requirements 13 5 1 Requirements to the boiler and boiler room 13 6 Installation of the burner to the...

Page 3: ...rs 31 12 Additional devices for PV burners 31 13 Table of parameters 31 14 Annex 1 Electrical diagram 32 15 Annex 2 Screw connectors 33 16 Annex 3 Controller board EP0001B3 34 17 Annex 4 Controller s...

Page 4: ...boilers with a combustion chamber enabling the collection of ash The burner is an ecological device as it uses fuel from renewable sources It also features a small demand for electricity Main technica...

Page 5: ...to wear a respirator while handling pellets The boiler room where the burner is installed must fulfil all rules and recommendations in accordance with local codes and regulations All electrical insta...

Page 6: ...pare parts provided or approved by Pelltech O in order to avoid any damage to the boiler and dangers resulting from it Use of spare parts not provided or approved by Pelltech O will void the warranty...

Page 7: ...ge to burner boiler 4 and PV50c burner mounted to the boiler s door Unique construction of PV50c allows using it in many boilers working in light oil or solid fuel or universal boilers Unique electric...

Page 8: ...is supplied by fan Ash from combustion in the burning chamber will be cleaned periodically by moving grates The burner will start and stop itself automatically according to the requirement of the hea...

Page 9: ...he start sequence begins and during operation mode Temperature sensor Monitors the temperature of the pellet feeding tube In case of higher temperature than normal the burner will automatically go int...

Page 10: ...chamber s length mm 260 D burning chamber s width mm 180 D1 burning chamber s neck diameter mm 90 D2 internal feeder inlet diameter mm 60 H total height mm 275 H1 burner housing height mm 230 W total...

Page 11: ...set of two Cast iron grates of burning area Air is supplied through holes in grates Lower grate is moved by motor 8 Ceramic igniter heating element Electric heating element to heat up air and ignite...

Page 12: ...0 mm Fines content 3 2 mm 1 Moisture content 10 Ash content 3 Ash fusion 1100 o C To replace 1000 l light oil ca 2 tons or 3 m3 NOTICE Nominal power of the burners is given for the use of pellets prod...

Page 13: ...pass boilers The door of the boiler must have a 90 mm opening placement opening for the oil burner The thickness of the boiler door must be less than 100mm The construction of the boiler must make it...

Page 14: ...iameter H 400 Min distance under the burning chamber H1 100 Dimension Unit Value D hole for burning chamber neck mm 90 D1 flange bolt ring diameter mm 130 150 D2 bolt holes mm 8 9 Table 4 Dimensions o...

Page 15: ...tay on their places They are connected to burners housing via fast joint If there is need to remove grates anyway e g for cleaning firstly remove the upper grate 2 by lifting it up and then lower grat...

Page 16: ...measure against back burning External auger can be fixed to a ceiling or container depending on conditions at the site Figure 12 shows correct placement for external auger External auger must be insta...

Page 17: ...a 5 wire cable or 4 wire cable Figure 13 In both cases connection of the boilers thermostat is different There are depicted plug connections of the external auger flue gas fan and boiler in Figure 14...

Page 18: ...boiler should stay between 4 6 Pa Boiler s air hatches are closed and all combustion air goes through the burner Electrical plugs of external auger and boiler are pushed completely into sockets 7 Oper...

Page 19: ...all cases the burner stops working when all pellets in burning chamber are burnt and turns safely to STOPPED status Warning Never turn off working burner from boilers main switch Use the boilers ther...

Page 20: ...DING2 If flame is not detected after 4 min 10 sec second small amount of pellets according to PAR25 is delivered to burning chamber New attempt of ignition If flame is not detected in second IGNITION...

Page 21: ...time set in PAR27 after flame dissapearence 7 5 Output power levels Burner has 6 pre set output power levels For every level the program calculates correct fuel amount what depends on fuel s calorific...

Page 22: ...Tot 6t 555 9kg Total amount of pellets burnt in tons and kilos Cnt 5110 9kg Pellets burnt since last counter reset in kilograms resettable from INFO menu F 52 51 1 54 53 Primary and secondary fan s s...

Page 23: ...determined by parameters MIN POWER PAR13 and MAX POWER PAR14 If burner cannot achieve pre set temperature in certain time PAR15 it will rise its power automatically one level up and continues rising p...

Page 24: ...OT MANUFACTURING DEFECT AND IS NOT WARRANTY OBJECT Notice From time to time the container has to be cleaned from sawdust collected into its bottom If there is too much saw dust the external auger can...

Page 25: ...f thermostat is needed If mains supply returns but the message NO POWER remains in screen restart burner by holding OK and ESC buttons down more than 3 seconds 3 4 2 In order to remove burner s upper...

Page 26: ...part on opposite sides of feeder auger s vertical tube See Figure 4 Most common error to level sensors is getting dirty At first you may try to clean them When cleaning try to avoid scratching or mak...

Page 27: ...feeder auger s motor is crucial for safety Failed feeder auger motor may cause back burning therefore the motor must be replaced after every 2000 working hours or after 30 tons of pellets are burnt R...

Page 28: ...of power interruption Let the battery to charge at least one hour When after charging voltage is below 11V battery has to be replaced Figure 21 Battery s location To replace battery 1 Disconnect burn...

Page 29: ...state was TESTING PRE BURN CLEANING was completed successfully and previous state was HOLD FLAME BURNING CLEANING was completed successfully and previous state was BURNING or HOLD FLAME E12 GRATE Grat...

Page 30: ...ME is set AUTO last WAITING state was shorter than HOLD FLAME ON time CLEANING time reached burner is working on 1 power level and CLEANING type is HOLD FLAME END BURN Level hasn t disappeared within...

Page 31: ...anual for PV PV20 500 burners 11 Restoring factory parameters In order to restore factory default settings select PAR99 and click OK model of burner starts to blink click OK again 12 Additional device...

Page 32: ...T O C E L L U S E R IN T E R F A C E B U T T O N S N L F E E D E R R O T A T IO N S E N S O R L N T 1 T 2 S 3 B 4 L N T 1 T 2 S 3 B 4 N L L N U N D E R P R E S S U R E S E N S O R P R IM A R Y F A N...

Page 33: ...A 10VDC input 24VDC max voltage input X2 3 PT100 input X2 4 Ground PT100 X2 5 DAC 0 10V output 10mA max X2 6 Open collector output Fused through F7 0 1A max X3 12V devices X3 1 Flame sensor photocell...

Page 34: ...DK9802C2 PV50c user manual ENG Vers C2 page34 38 16 Annex 3 Controller board EP0001B3 Figure 23 Controller EP0001B3...

Page 35: ...er speed feedback sensor power 5V FDR 2 Feeder auger speed feedback sensor ground FDR 3 Feeder auger speed feedback sensor signal TMP1 Temperature sensor TMP1 1 Sensor power 5V TMP1 2 Sensor ground TM...

Page 36: ...ges Table 9 List of languages Language ENG English ESP Spanish EST Estonian FIN Finnish FRA France GER Germany GRE Greece HRV Croatian LIT Lithuanian LAT Latvian NED Dutch POR Portuguese RUS Russian S...

Page 37: ...inear actuator lever for PV50bc 12 LT9811 Burning chamber for PV50bc 13 BR9802 Lower grate for PV50bc 14 BR9801 Upper grate for PV50bc 15 LT9804 Back wall for PV50bc 16 LT9807 Burning chamber cover fo...

Page 38: ...20 Declaration of confirmity...

Page 39: ...ty is 1 one year The warranty does not apply if defects have occurred by wrong mounting incorrect operation of the product or defects caused by incorrect maintenance during transport and or handling b...

Page 40: ...ouse Warranty is valid only if the bottom half of the warranty ticket is filled in and sent or brought to the office of Pelltech O S ra tee 3 Peetri Rae vald 75312 Harjumaa ESTONIA Ph 3726775277 www p...

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