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Pelltech PV 100a, User Manual, Page: 32 / 34

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Pelltech PV 100a User Manual Download Page 32

PV 100a

Table 8 X1 and X2 connectors

X1

Description

X2

Description

 Ash r

1

Igniter

1

Grate motor+

2

Igniter

2

Grate motor-

3

N

3

Battery positive terminal

4

Flue gas fan

4

Battery negative terminal

5

Mains transformer

5

Flame sensor

6

Mains transformer

6

Flame sensor

7

Fan

7

Feed screw - (black)

8

L

8

Feed screw + (red)

9

Thermostat

9

Mains transformer 

10

External auger

10

Mains transformer 

BUT – User interface buttons
CONTR – LCD contrast and viewing angle adjustment
FAN – Internal air fan speed feedback sensor
FDR – Feed screw motor speed feedback sensor
TRS – Fuel level sensor transmitter (black marking)
RSV – Fuel level sensor receiver (white marking)
TEMP1 – Feed screw tube temperature sensor
TEMP2 – Ambient temperature sensor
TEMP3
UART – RS232 interface for external modem (5V TTL). 

Fuses:

Fuse

Rating

Function

F1

0.5A  quick

External auger 

F2

1A quick

Fan

F3

0.5A quick

Flue gas fan

F4

3A quick

Igniter

F5

2A quick

Controller and feeder motor 

 

32

Summary of Contents for PV 100a

Page 1: ...Pellet burner PV 100a User manual...

Page 2: ...ectrical connections 21 Operation 23 Starting 23 Log 24 Settings 25 Refilling fuel 27 Maintenance 27 Working principle 29 Testing 29 Cleaning 29 Loading 29 Igniting 30 Preburn 30 Burning 30 Auger cont...

Page 3: ...arnings Changing the construction of the burner without written permission from the manufacturer is forbidden Use only spare parts provided or approved by the manufacturer in order to avoid any damage...

Page 4: ...wing components included 1 Burner 2 Bottom grate smaller holes 3 Upper grate bigger holes 4 Brackets for hose 2x 5 Flange 6 Ceramic seal 7 7 pole boiler connector 8 Hose 9 Ceramic stones side 2 pieces...

Page 5: ...lar to oil burners The burner is equipped with a safety thermostat a melting chute temperature sensor and auxiliary battery for protection against back burning Burner main components are shown on Figu...

Page 6: ...129 D2 internal feeder inlet diameter mm 76 H total height mm 283 H1 burner housing height mm 221 H2 burning chamber height mm 222 W total width mm 297 W1 burner housing width mm 274 Mass kg 38 Suppl...

Page 7: ...1 ton 1 5 1 6 m3 Diameter 6 10 mm Length 3 5 x diameter Water content 8 10 Ash content Ca 0 5 To replace 1000 l light oil ca 2 tons or 3 m3 Installation You will need the following tools in order to...

Page 8: ...commended to use a flue gas analyzer for adjusting the burner The burner must be adjusted using the flue gas analyzer also when you change the size or the quality of the pellets Boiler requirements Pe...

Page 9: ...oiler firebox length L Figure 5 should be at least 2 5 x the length of the burning chamber For PV 100a minimum of 800 mm is acceptable leaving L1 min 480mm The height should be enough to leave H1 belo...

Page 10: ...ge Bolt hole circle diameter and bolt sizes can be customized by using custom flanges D1 and D2 given in Table 3 are only valid with supplied flanges Table 3 Mounting holes for boiler door Unit D hole...

Page 11: ...0a Burner In order to install the burner properly you must go through the following steps 1 Remove carefully ceramic stones and the transparent joil from stones 2 2 Remove upper and lower burning grat...

Page 12: ...PV 100a 3 Remove the bolts from bottom grate holder 4 Remove the cover of the burner by loosening 4 screws of the cover There is no need to remove the screws 12...

Page 13: ...PV 100a 5 Remove the M8 nut 13 mm wrench that connects the halves of the burner 6 Separate the halves of the burner by pulling the burning chamber and slightly rotating it at the same time 13...

Page 14: ...through the boiler door and flange The rear wall of the burning chamber has to lean on the door of the boiler Caution The connection between the burner and the boiler must be tight in order to avoid a...

Page 15: ...ber like it was before disassembling push the burner body and slightly rotate it at the same time Be sure that the burner halves are correctly connected 10 Fixate the halves of the burner with a M8 nu...

Page 16: ...PV 100a 11 Place back the burner cover and fix the screws again 12 Place back the bolts and fix the bottom grate holder 16...

Page 17: ...PV 100a 13 Place back the lower grate smaller holes and then the upper grate bigger holes 14 Place carefully back ceramic stones 17...

Page 18: ...PV 100a Caution After the installation of the burner always make sure that the end of the igniter is positioned through its opening and not stucked behind the dividing wall 18...

Page 19: ...ng auger transports pellets from the pellet container to the burner The burner controls the work of the auger The auger is connected to the burner with a special hose The hose is made of melting mater...

Page 20: ...nt connection schemes used for different boilers Usually the burner is connected to the boiler with a 5 wire cable It is also possible to connect with a 4 wire cable Caution All electrical connections...

Page 21: ...al auger M4 Internal feeder M5 Grate motor Ot Safety thermostat R1 Flame sensor SBB Controller board Se Igniter TR Transformer Tt Boiler thermostat Flue gas fan M2 is installed only if there is not en...

Page 22: ...use up and down buttons to change parameter press OK to go back to LOG press ESC button Figure 9 Front panel 1 diplay 2 yellow led showing the flame in the burner 3 green led showing the fuel in the...

Page 23: ...m ss m in the middle or hh mm h in the middle For example Igniting 01m25 means the burner ignition state lasted 1minute and 25 seconds Last row of the log shows current state To reach the last row pre...

Page 24: ...otation problem GRATE ERROR Grate is stucked BATTERY LOW Battery is not connected or empty NO POWER Supply power is not detected burner works on battery Settings To enter settings menu press OK To go...

Page 25: ...s set on AUTO there is maximum time for flame holding cycle min 60 30 90 13 MIN POWER Minimum power level kW 70 50 100 14 MAX POWER Maximum power level kW 90 50 100 15 AUTO POWER UP min 60 30 120 16 A...

Page 26: ...tenance The maintenance period depends on the quality of the pellets and heating intensity The average maintenance period is between 1 to 2 months Allthough the burner has an automatical cleaning syst...

Page 27: ...room contains dust that can deposit on fan bearings The best cure is to keep boiler room as clean as possible Otherwise the fan bearings can get stuck after several years of working and must be repla...

Page 28: ...t of fuel into burning chamber needed for ignition Loaded fuel amount is measured by counting internal feeder rotations Loading is correctly ended when feeder has made 22 half rotations or as set in t...

Page 29: ...n burner for more than 1s Fuel level detection Pellet level in vertical feeder tube is detected by fuel level sensor optical Fuel is detected when pellets interrupt optical link between sensor pair Bu...

Page 30: ...ate new fuel is fed after every 127s and fan is working by speed given by par10 End burn In the end burn state all fuel inside the burning chamber and feeder tube must be burned no more fuel added fro...

Page 31: ...PV 100a Controller board description Figure 10 Controller board 31...

Page 32: ...er 10 Mains transformer BUT User interface buttons CONTR LCD contrast and viewing angle adjustment FAN Internal air fan speed feedback sensor FDR Feed screw motor speed feedback sensor TRS Fuel level...

Page 33: ...rew connection and rotation Ignition error Flame is not detected at ignition time check igniter and igniter fuse check photocell Level error Fuel level in the burner dose not disappeared at burning ti...

Page 34: ...PV 100a 34...

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