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9

Service on this boiler should be undertaken only by trained and skilled personnel from a
qualified service agency. Inspections should be performed at intervals specified in the
Installation, Operation and Maintenance Manual and this User’s Information Manual. Maintain
manuals in a legible condition.

Keep boiler area clear and free of combustible materials, gasoline and other flammable vapors
and liquids.

Do not place any obstructions in boiler room that will hinder flow of combustion and
ventilation air.

A. General Housekeeping (Continuous).

1. Keep boiler area clear and free of combustible materials and obstructions to the free flow of

combustion and ventilation air to the boiler.

2. Do not store or use gasoline or other flammable vapors or liquids in the vicinity of the boiler or any

other appliance.

3. Do not store or use sources of hydrocarbons in the vicinity of the boiler. Sources of hydrocarbons

include bleaches, cleaners, chemicals, sprays, paint removers, fabric softeners and refrigerants.

4. Check safety relief valve for water leakage. If leakage exists, contact a qualified service agency.

B. Inspect Vent System (Monthly).

1. The vent pipe must be continuous to chimney with no separations, obstructions, or sags. Vent pipe

must be supported at minimum 4 foot intervals and secured with sheet metal screws.

2. The vent system must not have signs of continuous wetness. If signs of continuous wetness are

observed, contact a qualified service agency.

3. The vent system must not have signs of deterioration from corrosion or other sources. If there is

evidence of deterioration contact a qualified service agency.

C. Inspect Pilot and Main Burner Flames (Monthly).

1. Remove front jacket panel by lifting and pulling out.

2. Adjust thermostat to highest setting. Verify operation follows Sequence of Operation (see page 3).

3. View flames through observation port.  See Figure 1.

4. Check pilot flame. See Figure 6. The pilot flame should be medium blue covering approximately

3/8" to 1/2" of the thermocouple. If the flame is yellow and lazy, follow instructions TO TURN OFF
GAS TO APPLIANCE (see Figures 3-5), and contact a qualified service agency.

5. Check main burner flames. See Figure 6. The flames should have clearly defined inner cones

approximately 1-1/2" high and should have a very sharp blue color characteristic. If the flame is
yellow and lazy, follow instructions TO TURN OFF GAS TO APPLIANCE (see Figures 3-5), and
contact a qualified service agency. 

6. Adjust thermostats to normal setting.

7. Install front jacket panel.

WARNING

Summary of Contents for SERIES 63

Page 1: ...plier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier Ne pas ranger ou utiliser de la gazoline ou d autres liquides ou g...

Page 2: ...ion resumes automatically when the system pressure falls below the CUT IN pressure 1b Limit Water Boiler An electrical device that automatically interrupts the boiler operation when the water temperat...

Page 3: ...relief valve can discharge a large amount of steam or hot water the installer should provide piping to discharge water near the floor close to a floor drain If the safety relief valve discharges water...

Page 4: ...4 Figure 2 Sequence of Operation Intermittent Pilot...

Page 5: ...5 Figure 3 Operating Instructions Spark Ignition 63 03 thru 64 08 Natural Gas LP Gas 64 09 thru 64 12 LP Gas...

Page 6: ...Figure 4 Operating Instructions Spark Ignition 63 03 thru 64 08 Natural Gas LP Gas 64 09 thru 64 12 LP Gas...

Page 7: ...ace control access panel if applicable 10 Turn on all electrical power to the appliance 11 Set thermostat or operating control to desired setting 12 If the appliance will not operate follow the instru...

Page 8: ...r a NIOSH MSHA approved respirator Wear long sleeved loose fitting clothing and gloves to prevent skin contact Wear eye goggles Minimize airborne dust prior to handling and removal by water misting th...

Page 9: ...ontinuous to chimney with no separations obstructions or sags Vent pipe must be supported at minimum 4 foot intervals and secured with sheet metal screws 2 The vent system must not have signs of conti...

Page 10: ...Inspection and Maintenance Annual For continued safe operation a qualified service agency must provide a more detailed inspection of burners heat exchanger and vent system and provide maintenance as s...

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