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5

 

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Examine the furnace installation monthly to determine that:
1. All 

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ue gas carrying areas external to the furnace (i.e. chimney, vent connector) are clear and free of obstructions.

2. The vent connector is in place, slopes upward and is physically sound without holes or excessive corrosion.
3. The return-air duct connection(s) is physically sound, is sealed to the furnace casing, and terminates outside the space 

containing the furnace.

4. The physical support of the furnace is sound without sagging cracks, gaps, etc. around the base.
5. There are no obvious signs of deterioration of the furnace.
6. The burner 

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ames are in good adjustment. (See Fig. 5.)

 

5

 

STARTING AND SHUTTING DOWN YOUR FURNACE 

 

Instead of a continuously burning pilot 

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ame which wastes valuable energy, your furnace uses an automatic, hot surface ignition

system to light the burners each time the thermostat starts your furnace.

 

Follow these important safeguards:

 

6

 

• Never attempt to light the burners manually with a match or other source of 

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ame.

• Read and follow the operating instructions on the inside of main furnace door, especially the item that reads as follows:

Wait 5 minutes to clear out any gas. Then smell for gas, including near the 

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oor. If you smell gas, 

 

STOP!

 

 Follow “B” in the safety

information above on this furnace label. If you don’t smell gas, go to the next step.

• If a suspected malfunction occurs with your gas control system, such as the burners not lighting when they should, refer to the

shutdown procedures on the inside of main furnace door, or in the “Shutting Down Your Furnace” section, and call your dealer as
soon as possible.

 

WARNING: 

FIRE AND UNIT OPERATION HAZARD
Failure to follow this warning could result in fire, personal injury/death or property damage.
For proper and safe operation the furnace needs air for combustion and ventilation. Do not block or obstruct
the openings on the furnace, air openings to the area in which the furnace is installed, and the space around
the furnace. 

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Summary of Contents for OG-PG9M-07

Page 1: ...NOXIDE POISONING HAZARD Carbon Monoxide is invisible odorless and toxic Payne Heating Cooling Systems rec ommends a carbon monoxide alarm in your home even if you do not own a gas appliance Locate the carbon monoxide alarm in the liv ing area of your home and away from gas ap pliances and doorways to attached garages Follow the alarm manufacturer s instruction included with the alarm WARNING FIRE ...

Page 2: ...n of this furnace With only minimal care your new furnace will deliver many years of money saving home comfort and enjoyment Spend just a few minutes with this manual to learn the operation of your new furnace and the small amount of maintenance it takes to help keep it operating at peak efficiency year after year The output capacity and any representations of efficiency for this furnace are based...

Page 3: ...irements Furnace control board Blower access panel safety interlock switch Transformer 24v behind furnace control board provides low voltage power to furnace control board and thermostat 15 16 17 18 19 12 11 6 8 10 9 7 6 4 5 1 2 13 14 18 3 15 16 17 19 SAFETY CONSIDERATIONS Installing and servicing of heating equipment can be hazardous due to gas and electrical components Only trained and qualified...

Page 4: ...fresh air to the unit In addition to the safety rules above make sure that the following combustion air requirements are met for non direct vent applica tions Combustion air must be clean and uncontaminated with chlorine or fluorine These compounds are present in many products around the home such as water softener salts laundry bleaches detergents adhesives paints varnishes paint strippers waxes ...

Page 5: ...ace Follow these important safeguards 6 Never attempt to light the burners manually with a match or other source of flame Read and follow the operating instructions on the inside of main furnace door especially the item that reads as follows Wait 5 minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow B in the safety information above on this furnace...

Page 6: ...rol to the OFF position and wait 5 minutes See Fig 11 Then smell for gas including near the floor If you smell gas STOP Follow operating instructions on main furnace door 10 11 6 After waiting 5 minutes turn control switch on the gas control to the ON position See Fig 12 7 Replace main furnace door See Fig 13 12 13 8 Turn ON electrical supply to the furnace and wait 1 minute See Fig 14 WARNING FIR...

Page 7: ...in your fuel consumption The few degrees at the top of your thermostat comfort level are the most costly degrees to obtain When room temperature drops below the temperature selected on the thermostat the furnace will be switched on automatically When room temperature reaches the temperature selected on the thermostat the furnace will be switched off automatically Some thermostats have a FAN mode w...

Page 8: ...h factory specified disposable media filter check or replace filter before each heating and cooling season Replace disposable media filter at least once a year The air filter is normally located in the blower compartment See Fig 1 If the air filter has been installed in another location contact your dealer for instructions To inspect clean and or replace the air filter s follow these steps 1 Turn ...

Page 9: ... filter If torn replace it NOTE If washable filter that was shipped with the furnace has been replaced with an electronic air cleaner EAC refer to the EAC Owner s Manual for maintenance information 6 If washable filter wash filter if dirty in a sink bathtub or outside with a garden hose Always use cold tap water A mild liquid detergent may be used if necessary Spray water through filter in the opp...

Page 10: ...lows 1 Turn off gas and electrical supplies to the furnace and remove the main furnace door See Fig 8 and 9 2 Remove burner enclosure front See Fig 31 or 32 Inspect the gas burners igniter area and remainder of furnace for dirt soot rust or scale FURNACE CASING WIDTH IN FILTER SIZE IN FILTER TYPE 17 1 2 1 16 x 25 x 1 Cleanable 21 1 20 x 25 x 1 Cleanable 24 1 2 1 24 x 25 x 1 Cleanable WARNING PERSO...

Page 11: ...ower unless winterized Follow these procedures to winterize your furnace 1 Obtain propylene glycol RV swimming pool antifreeze or equivalent 2 Turn off electrical supply to your furnace See Fig 21 3 Remove main furnace door See Fig 22 4 Remove upper inducer housing drain connection cap See Fig 34 5 Connect field supplied 1 2 in ID tube to upper inducer housing drain connection 6 Insert field suppl...

Page 12: ...nnection s at the furnace to ensure it is physically sound sealed to the furnace casing and terminates outside the space containing the furnace Inspect electrical wiring connections and components for loose connections Perform an operational checkout to determine whether your furnace is working properly and if it requires adjustments Inspect all condensate drain tubes and condensate trap assembly ...

Page 13: ...g the button on the switch If it trips again shut down the furnace and call for service See Shutting Down Your Furnace section in this manual Check for obstructions around the vent termination If your furnace still fails to operate call your service representative For your convenience record the furnace product and serial numbers on back page Should you ever require service you will have ready acc...

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Page 16: ...16 Cancels OG PG9M 07 2005 Payne Heating Cooling P O Box 70 Indianapolis IN 46206 Printed in U S A Catalog No OG PG9MAB 01 8 05 ...

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