Payne OG-PG9M-07 User'S Information Manual Download Page 3

 

3

 

FURNACE COMPONENTS

 

Burner sight glass for viewing burner flame.

Burner assembly (inside), operates with energy-
saving, inshot burners and hot surface igniter for safe, 
dependable heating.

Combustion-air intake connection (right or left side).

Redundant gas valve. Safe and efficient. Features 1 gas 
control with 2 internal shutoff valves.

Junction box for 115-v electrical power supply.

Vent outlet, uses PVC pipe to carry flue gas from the fur-
nace’s combustion system (right or left side).

Secondary condensing heat exchanger (inside). Wrings 
out more heat through condensation. 
Constructed with polypropylene-laminated steel to en-
sure durability.

Pressure switch ensures adequate flow of flue gas
through furnace and out vent system.

Inducer motor. Pulls hot flue gases through the heat ex-
changers, maintaining negative pressure for added safety.

Condensate drain connection, collects moisture 
condensed from burned gases for disposal into home 
drain system. (location in furnace varies)

Heavy-duty blower, circulates air across the heat 
exchangers to transfer heat into the home.

Air filter and retainer. (Location in furnace may vary.)

Rollout switch (manual reset) to prevent 
overtemperature.

Primary serpentine heat exchanger (inside), 
stretches fuel dollars with the S-shaped heat-flow 
design. Solid construction of corrosion-resistant 
aluminized steel means reliability.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

 

MODEL PG9MAB FURNACE 

(SHOWN IN UPFLOW POSITION)   1

 

3-amp fuse provides electrical and component 
protection.

Status code light emitting diode (LED) on furnace control 
board. Status code light is for diagnosing furnace opera-
tion and service requirements.

Furnace control board.

Blower access panel safety interlock switch.

Transformer (24v) behind furnace control board provides
low-voltage power to furnace control board and
thermostat.

15

16

17

18

19

12

11

6

8

10

9

7

6

4
5

1

2

13

14

18

3

15

16

17

19

 

SAFETY CONSIDERATIONS

 

Installing and servicing of heating equipment can be hazardous due to gas and electrical components. Only trained and quali

fi

ed

personnel should install, repair, or service heating equipment.

Untrained personnel can perform basic maintenance functions such as cleaning and replacing air 

fi

lters. All other operations must

be performed by trained service personnel. Observe safety precautions in this manual, on tags, and on labels attached to the furnace
and other safety precautions that may apply.

Recognize safety information. This is the safety-alert symbol 

. When you see this symbol on the furnace and in instructions or

manuals, be alert to the potential for personal injury.

Understand the signal words DANGER, WARNING, CAUTION, and NOTE. DANGER, WARNING, and CAUTION are used
with the safety-alert symbol. DANGER identi

fi

es the most serious hazards which 

 

will 

 

result in severe personal injury or death.

WARNING signi

fi

es hazards which 

 

could

 

 result in personal injury or death. CAUTION is used to identify unsafe practices which

 

may

 

 result in minor personal injury or product and property damage. NOTE is used to highlight suggestions which 

 

will

 

 result in

enhanced installation, reliability, or operation.

To minimize the possibility of serious personal injury, 

fi

re, damage to your furnace, or improper operation, 

 

carefully follow these

safety rules 

 

which apply to both direct-vent and non-direct vent applications:

Your new gas furnace may have been installed in 1 of 2 ways, as a direct-vent (2-pipe) application or as a non-direct vent (1-pipe)
application.

!

Summary of Contents for OG-PG9M-07

Page 1: ...NOXIDE POISONING HAZARD Carbon Monoxide is invisible odorless and toxic Payne Heating Cooling Systems rec ommends a carbon monoxide alarm in your home even if you do not own a gas appliance Locate the carbon monoxide alarm in the liv ing area of your home and away from gas ap pliances and doorways to attached garages Follow the alarm manufacturer s instruction included with the alarm WARNING FIRE ...

Page 2: ...n of this furnace With only minimal care your new furnace will deliver many years of money saving home comfort and enjoyment Spend just a few minutes with this manual to learn the operation of your new furnace and the small amount of maintenance it takes to help keep it operating at peak efficiency year after year The output capacity and any representations of efficiency for this furnace are based...

Page 3: ...irements Furnace control board Blower access panel safety interlock switch Transformer 24v behind furnace control board provides low voltage power to furnace control board and thermostat 15 16 17 18 19 12 11 6 8 10 9 7 6 4 5 1 2 13 14 18 3 15 16 17 19 SAFETY CONSIDERATIONS Installing and servicing of heating equipment can be hazardous due to gas and electrical components Only trained and qualified...

Page 4: ...fresh air to the unit In addition to the safety rules above make sure that the following combustion air requirements are met for non direct vent applica tions Combustion air must be clean and uncontaminated with chlorine or fluorine These compounds are present in many products around the home such as water softener salts laundry bleaches detergents adhesives paints varnishes paint strippers waxes ...

Page 5: ...ace Follow these important safeguards 6 Never attempt to light the burners manually with a match or other source of flame Read and follow the operating instructions on the inside of main furnace door especially the item that reads as follows Wait 5 minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow B in the safety information above on this furnace...

Page 6: ...rol to the OFF position and wait 5 minutes See Fig 11 Then smell for gas including near the floor If you smell gas STOP Follow operating instructions on main furnace door 10 11 6 After waiting 5 minutes turn control switch on the gas control to the ON position See Fig 12 7 Replace main furnace door See Fig 13 12 13 8 Turn ON electrical supply to the furnace and wait 1 minute See Fig 14 WARNING FIR...

Page 7: ...in your fuel consumption The few degrees at the top of your thermostat comfort level are the most costly degrees to obtain When room temperature drops below the temperature selected on the thermostat the furnace will be switched on automatically When room temperature reaches the temperature selected on the thermostat the furnace will be switched off automatically Some thermostats have a FAN mode w...

Page 8: ...h factory specified disposable media filter check or replace filter before each heating and cooling season Replace disposable media filter at least once a year The air filter is normally located in the blower compartment See Fig 1 If the air filter has been installed in another location contact your dealer for instructions To inspect clean and or replace the air filter s follow these steps 1 Turn ...

Page 9: ... filter If torn replace it NOTE If washable filter that was shipped with the furnace has been replaced with an electronic air cleaner EAC refer to the EAC Owner s Manual for maintenance information 6 If washable filter wash filter if dirty in a sink bathtub or outside with a garden hose Always use cold tap water A mild liquid detergent may be used if necessary Spray water through filter in the opp...

Page 10: ...lows 1 Turn off gas and electrical supplies to the furnace and remove the main furnace door See Fig 8 and 9 2 Remove burner enclosure front See Fig 31 or 32 Inspect the gas burners igniter area and remainder of furnace for dirt soot rust or scale FURNACE CASING WIDTH IN FILTER SIZE IN FILTER TYPE 17 1 2 1 16 x 25 x 1 Cleanable 21 1 20 x 25 x 1 Cleanable 24 1 2 1 24 x 25 x 1 Cleanable WARNING PERSO...

Page 11: ...ower unless winterized Follow these procedures to winterize your furnace 1 Obtain propylene glycol RV swimming pool antifreeze or equivalent 2 Turn off electrical supply to your furnace See Fig 21 3 Remove main furnace door See Fig 22 4 Remove upper inducer housing drain connection cap See Fig 34 5 Connect field supplied 1 2 in ID tube to upper inducer housing drain connection 6 Insert field suppl...

Page 12: ...nnection s at the furnace to ensure it is physically sound sealed to the furnace casing and terminates outside the space containing the furnace Inspect electrical wiring connections and components for loose connections Perform an operational checkout to determine whether your furnace is working properly and if it requires adjustments Inspect all condensate drain tubes and condensate trap assembly ...

Page 13: ...g the button on the switch If it trips again shut down the furnace and call for service See Shutting Down Your Furnace section in this manual Check for obstructions around the vent termination If your furnace still fails to operate call your service representative For your convenience record the furnace product and serial numbers on back page Should you ever require service you will have ready acc...

Page 14: ...14 ...

Page 15: ...15 ...

Page 16: ...16 Cancels OG PG9M 07 2005 Payne Heating Cooling P O Box 70 Indianapolis IN 46206 Printed in U S A Catalog No OG PG9MAB 01 8 05 ...

Reviews: