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12

8. Remove funnel and tube from inducer housing and replace drain connection cap and clamp.

9. Replace main furnace door. (See Fig. 29.)

10. Propylene glycol need not be removed before restarting furnace.

34

35

A CHECK-UP CHECKLIST

Your furnace represents an important investment in your family’s comfort and your home’s value. To keep it performing properly
and to prevent future problems, have a trained service specialist give your furnace a professional check-up annually. The following
checklist can be used as a guideline to proper service:
• Inspect all 

fl

ue gas passages, burners, heat exchangers, coupling box(es), and inducer assembly.

• Inspect all combustion-air and vent piping inside structure and pipe terminations outside the structure.
• Check gas pipes leading to and inside of your furnace for leaks.
• Inspect and clean the blower motor and wheel.

NOTE:

 

The inducer and blower motors are pre-lubricated and require no additional lubrication. These motors can be identi

fi

ed by

the absence of oil ports on each end of the motor.
• Inspect and change or clean air 

fi

lter(s) if necessary.

• Inspect all supply- and return-air ducts for obstructions, air leaks, and insulation. Remedy any problem when necessary.
• Inspect the return-air duct connection(s) at the furnace to ensure it is physically sound, sealed to the furnace casing, and terminates

outside the space containing the furnace.

• Inspect electrical wiring, connections, and components for loose connections.
• Perform an operational checkout to determine whether your furnace is working properly and if it requires adjustments.
• Inspect all condensate drain tubes and condensate trap assembly for leaks. The condensate removal system should be cleaned

annually by a quali

fi

ed service agency. Refer to the Service and Maintenance Instructions Guide for further information.

• Examine the physical support of the furnace. Support should be sound with no cracks, sagging, gaps, etc. around the base.
• Check furnace for any obvious signs of deterioration.

BEFORE YOU REQUEST A SERVICE CALL

If your furnace is not operating or not performing properly, you may save the expense of a service call by checking a few things
yourself before calling for service.

NOTE:

 

Record the LED status code BEFORE removing the blower access door or turning off 115-v power to the furnace. Removing

the blower access door or turning off the 115-v power will end the LED status code display and erase the code from the control’s
memory.
FOR INSUFFICIENT AIRFLOW:
• Check for dirty air 

fi

lter(s).

• Check for blocked return-air or  supply-air grilles throughout your home. Ensure they are open and unobstructed.
If problem still exists, call your dealer for service.

Summary of Contents for OG-PG9M-07

Page 1: ...NOXIDE POISONING HAZARD Carbon Monoxide is invisible odorless and toxic Payne Heating Cooling Systems rec ommends a carbon monoxide alarm in your home even if you do not own a gas appliance Locate the carbon monoxide alarm in the liv ing area of your home and away from gas ap pliances and doorways to attached garages Follow the alarm manufacturer s instruction included with the alarm WARNING FIRE ...

Page 2: ...n of this furnace With only minimal care your new furnace will deliver many years of money saving home comfort and enjoyment Spend just a few minutes with this manual to learn the operation of your new furnace and the small amount of maintenance it takes to help keep it operating at peak efficiency year after year The output capacity and any representations of efficiency for this furnace are based...

Page 3: ...irements Furnace control board Blower access panel safety interlock switch Transformer 24v behind furnace control board provides low voltage power to furnace control board and thermostat 15 16 17 18 19 12 11 6 8 10 9 7 6 4 5 1 2 13 14 18 3 15 16 17 19 SAFETY CONSIDERATIONS Installing and servicing of heating equipment can be hazardous due to gas and electrical components Only trained and qualified...

Page 4: ...fresh air to the unit In addition to the safety rules above make sure that the following combustion air requirements are met for non direct vent applica tions Combustion air must be clean and uncontaminated with chlorine or fluorine These compounds are present in many products around the home such as water softener salts laundry bleaches detergents adhesives paints varnishes paint strippers waxes ...

Page 5: ...ace Follow these important safeguards 6 Never attempt to light the burners manually with a match or other source of flame Read and follow the operating instructions on the inside of main furnace door especially the item that reads as follows Wait 5 minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow B in the safety information above on this furnace...

Page 6: ...rol to the OFF position and wait 5 minutes See Fig 11 Then smell for gas including near the floor If you smell gas STOP Follow operating instructions on main furnace door 10 11 6 After waiting 5 minutes turn control switch on the gas control to the ON position See Fig 12 7 Replace main furnace door See Fig 13 12 13 8 Turn ON electrical supply to the furnace and wait 1 minute See Fig 14 WARNING FIR...

Page 7: ...in your fuel consumption The few degrees at the top of your thermostat comfort level are the most costly degrees to obtain When room temperature drops below the temperature selected on the thermostat the furnace will be switched on automatically When room temperature reaches the temperature selected on the thermostat the furnace will be switched off automatically Some thermostats have a FAN mode w...

Page 8: ...h factory specified disposable media filter check or replace filter before each heating and cooling season Replace disposable media filter at least once a year The air filter is normally located in the blower compartment See Fig 1 If the air filter has been installed in another location contact your dealer for instructions To inspect clean and or replace the air filter s follow these steps 1 Turn ...

Page 9: ... filter If torn replace it NOTE If washable filter that was shipped with the furnace has been replaced with an electronic air cleaner EAC refer to the EAC Owner s Manual for maintenance information 6 If washable filter wash filter if dirty in a sink bathtub or outside with a garden hose Always use cold tap water A mild liquid detergent may be used if necessary Spray water through filter in the opp...

Page 10: ...lows 1 Turn off gas and electrical supplies to the furnace and remove the main furnace door See Fig 8 and 9 2 Remove burner enclosure front See Fig 31 or 32 Inspect the gas burners igniter area and remainder of furnace for dirt soot rust or scale FURNACE CASING WIDTH IN FILTER SIZE IN FILTER TYPE 17 1 2 1 16 x 25 x 1 Cleanable 21 1 20 x 25 x 1 Cleanable 24 1 2 1 24 x 25 x 1 Cleanable WARNING PERSO...

Page 11: ...ower unless winterized Follow these procedures to winterize your furnace 1 Obtain propylene glycol RV swimming pool antifreeze or equivalent 2 Turn off electrical supply to your furnace See Fig 21 3 Remove main furnace door See Fig 22 4 Remove upper inducer housing drain connection cap See Fig 34 5 Connect field supplied 1 2 in ID tube to upper inducer housing drain connection 6 Insert field suppl...

Page 12: ...nnection s at the furnace to ensure it is physically sound sealed to the furnace casing and terminates outside the space containing the furnace Inspect electrical wiring connections and components for loose connections Perform an operational checkout to determine whether your furnace is working properly and if it requires adjustments Inspect all condensate drain tubes and condensate trap assembly ...

Page 13: ...g the button on the switch If it trips again shut down the furnace and call for service See Shutting Down Your Furnace section in this manual Check for obstructions around the vent termination If your furnace still fails to operate call your service representative For your convenience record the furnace product and serial numbers on back page Should you ever require service you will have ready acc...

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Page 16: ...16 Cancels OG PG9M 07 2005 Payne Heating Cooling P O Box 70 Indianapolis IN 46206 Printed in U S A Catalog No OG PG9MAB 01 8 05 ...

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