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8

 

6.

 

Replace main furnace door. (See Fig. 13.)

 

7. If the furnace is being shut down because of a malfunction, call your dealer as soon as possible. 

 

PERFORMING ROUTINE MAINTENANCE

 

NOTE:

 

 The quali

fi

ed installer or agency must use only factory-authorized replacement parts, kits, and accessories when modifying

or repairing this product.

Installing and servicing heating equipment can be hazardous due to gas and electrical components. 

Only trained and quali

fi

ed personnel should install, repair, or service heating equipment. Untrained personnel can perform basic

maintenance functions such as cleaning and replacing air 

fi

lters. 

All other operations must be performed by trained and quali

fi

ed service agency personnel. Observe safety precautions in this manual,

on tags, and on labels attached to the furnace, and other safety precautions that may apply.

With proper maintenance and care, your furnace will operate economically and dependably. Instructions for basic maintenance are
found on this and the following pages. However, before beginning maintenance, follow these safety  precautions:

 

FILTERING OUT TROUBLE 

 

A dirty air 

fi

lter will cause a loss of air

fl

ow in your duct system. When excessive loss of air

fl

ow occurs, the furnace may cycle on its

safety controls. If this condition is left unattended, the furnace will eventually lock out. It is recommended that  the furnace 

fi

lter be

checked every  3 or 4 weeks and cleaned if  necessary.

If installed with factory-speci

fi

ed disposable media 

fi

lter, check or replace 

fi

lter before each heating and cooling season. Replace

disposable media 

fi

lter at least once a year.

The air 

fi

lter is normally located in the blower compartment. (See Fig. 1.) If the air 

fi

lter has been installed in another location, contact

your dealer for instructions. To inspect, clean, and/or replace the air 

fi

lter(s), follow these steps:

1. Turn off electrical supply to the furnace. (See Fig. 21.)
2. Remove main furnace door. (See Fig. 22.)
3. Remove blower access panel. (See Fig. 23.)

 

NOTE: 

 

 It will be necessary to remove 2 screws.

 

CAUTION: 

UNIT AND PROPERTY DAMAGE
Failure to follow this caution may result in damage to the furnace and other property damage. 
Furnace is not to be installed, operated, and then turned off and left turned off in an unoccupied structure dur-
ing winter. (See “Heading South for the Winter?” procedures in maintenance section on page 11).

 WARNING: 

ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury/death.
Turn off electrical power supply to your furnace before removing the main furnace door to service or perform
maintenance. 

CAUTION: 

CUT HAZARD
Failure to follow this caution may result in minor personal injury.
Although special care has been taken to minimize sharp edges, be extremely careful when handling parts or
reaching into the furnace. 

CAUTION: 

UNIT PERFORMANCE HAZARD
Failure to follow this caution may result in product damage.
Never operate your furnace without a filter in place. Doing so may damage the furnace blower motor. An accu-
mulation of dust and lint on internal parts of your furnace can cause a loss of efficiency.

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Summary of Contents for OG-PG9M-07

Page 1: ...NOXIDE POISONING HAZARD Carbon Monoxide is invisible odorless and toxic Payne Heating Cooling Systems rec ommends a carbon monoxide alarm in your home even if you do not own a gas appliance Locate the carbon monoxide alarm in the liv ing area of your home and away from gas ap pliances and doorways to attached garages Follow the alarm manufacturer s instruction included with the alarm WARNING FIRE ...

Page 2: ...n of this furnace With only minimal care your new furnace will deliver many years of money saving home comfort and enjoyment Spend just a few minutes with this manual to learn the operation of your new furnace and the small amount of maintenance it takes to help keep it operating at peak efficiency year after year The output capacity and any representations of efficiency for this furnace are based...

Page 3: ...irements Furnace control board Blower access panel safety interlock switch Transformer 24v behind furnace control board provides low voltage power to furnace control board and thermostat 15 16 17 18 19 12 11 6 8 10 9 7 6 4 5 1 2 13 14 18 3 15 16 17 19 SAFETY CONSIDERATIONS Installing and servicing of heating equipment can be hazardous due to gas and electrical components Only trained and qualified...

Page 4: ...fresh air to the unit In addition to the safety rules above make sure that the following combustion air requirements are met for non direct vent applica tions Combustion air must be clean and uncontaminated with chlorine or fluorine These compounds are present in many products around the home such as water softener salts laundry bleaches detergents adhesives paints varnishes paint strippers waxes ...

Page 5: ...ace Follow these important safeguards 6 Never attempt to light the burners manually with a match or other source of flame Read and follow the operating instructions on the inside of main furnace door especially the item that reads as follows Wait 5 minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow B in the safety information above on this furnace...

Page 6: ...rol to the OFF position and wait 5 minutes See Fig 11 Then smell for gas including near the floor If you smell gas STOP Follow operating instructions on main furnace door 10 11 6 After waiting 5 minutes turn control switch on the gas control to the ON position See Fig 12 7 Replace main furnace door See Fig 13 12 13 8 Turn ON electrical supply to the furnace and wait 1 minute See Fig 14 WARNING FIR...

Page 7: ...in your fuel consumption The few degrees at the top of your thermostat comfort level are the most costly degrees to obtain When room temperature drops below the temperature selected on the thermostat the furnace will be switched on automatically When room temperature reaches the temperature selected on the thermostat the furnace will be switched off automatically Some thermostats have a FAN mode w...

Page 8: ...h factory specified disposable media filter check or replace filter before each heating and cooling season Replace disposable media filter at least once a year The air filter is normally located in the blower compartment See Fig 1 If the air filter has been installed in another location contact your dealer for instructions To inspect clean and or replace the air filter s follow these steps 1 Turn ...

Page 9: ... filter If torn replace it NOTE If washable filter that was shipped with the furnace has been replaced with an electronic air cleaner EAC refer to the EAC Owner s Manual for maintenance information 6 If washable filter wash filter if dirty in a sink bathtub or outside with a garden hose Always use cold tap water A mild liquid detergent may be used if necessary Spray water through filter in the opp...

Page 10: ...lows 1 Turn off gas and electrical supplies to the furnace and remove the main furnace door See Fig 8 and 9 2 Remove burner enclosure front See Fig 31 or 32 Inspect the gas burners igniter area and remainder of furnace for dirt soot rust or scale FURNACE CASING WIDTH IN FILTER SIZE IN FILTER TYPE 17 1 2 1 16 x 25 x 1 Cleanable 21 1 20 x 25 x 1 Cleanable 24 1 2 1 24 x 25 x 1 Cleanable WARNING PERSO...

Page 11: ...ower unless winterized Follow these procedures to winterize your furnace 1 Obtain propylene glycol RV swimming pool antifreeze or equivalent 2 Turn off electrical supply to your furnace See Fig 21 3 Remove main furnace door See Fig 22 4 Remove upper inducer housing drain connection cap See Fig 34 5 Connect field supplied 1 2 in ID tube to upper inducer housing drain connection 6 Insert field suppl...

Page 12: ...nnection s at the furnace to ensure it is physically sound sealed to the furnace casing and terminates outside the space containing the furnace Inspect electrical wiring connections and components for loose connections Perform an operational checkout to determine whether your furnace is working properly and if it requires adjustments Inspect all condensate drain tubes and condensate trap assembly ...

Page 13: ...g the button on the switch If it trips again shut down the furnace and call for service See Shutting Down Your Furnace section in this manual Check for obstructions around the vent termination If your furnace still fails to operate call your service representative For your convenience record the furnace product and serial numbers on back page Should you ever require service you will have ready acc...

Page 14: ...14 ...

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Page 16: ...16 Cancels OG PG9M 07 2005 Payne Heating Cooling P O Box 70 Indianapolis IN 46206 Printed in U S A Catalog No OG PG9MAB 01 8 05 ...

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