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Parker 650V series, Technical Manual

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3-14  

Installing the Drive

  

650V AC Drive 

 Power Wiring Connections (Frame C) 

DBR+ DBR-

brake

resistor

MOT/TEMP

PE1

PE2

3PH

PE

L1

L2

L3

M

Brake resistor and cable must be screened

if not fitted inside a control cubicle

L1

L2 

DC+

DC- M1/U M2/V M3/W

L3

motor thermistor

All screens terminated using a gland at the gland plate

 

1.

 

Remove the terminal cover retaining screws and lift off the terminal cover. 

2.

 

Lift the internal power terminal shield. 

3.

 

Feed the power supply and motor cables into the drive through the metal gland plate using 

the correct cable entries, and connect to the power terminals. Tighten all terminals to the 

correct tightening torque, refer to the Terminal Tightening Torques table.  Lower the 

internal power terminal shield. 

Power Wiring Connections (Frame D) 

brake

resistor

3PH

PE

L1

L2

L3

M

Brake resistor and cable must be screened

if not fitted inside a control cubicle

PE1

PE2

Power Board

DBR+ DBR-

L1

L2

L3

DC+ DC-

M1/U M2/V M3/W

All screens terminated using a gland at the gland plate

MOT/TEMP

motor thermistor

 

1.

 

Remove the terminal cover retaining screws and lift off the terminal cover. 

2.

 

Lift the internal power terminal shield. 

3.

 

Feed the power supply and motor cables into the drive through the metal gland plate using 

the correct cable entries, and connect to the power terminals. Tighten all terminals to the 

correct tightening torque, refer to the Terminal Tightening Torques table.

 

4.

 

Lower the internal power terminal shield. 

Summary of Contents for 650V series

Page 1: ...HA467652U002 Issue 11 Technical Manual 650V series Frames C D E F aerospace climate control electromechanical filtration fluid gas handling hydraulics pneumatics process control sealing shielding ...

Page 2: ...turing Ltd cannot accept responsibility for damage injury or expenses resulting therefrom WARRANTY All orders are subject to Parker Hannifin Manufacturing Ltd Terms and Conditions of Sale for Goods and or Services Terms and conditions of purchase of goods and or services The general terms and conditions of sale of goods and or services of Parker Hannifin Europe Sarl Luxembourg Switzerland Branch E...

Page 3: ... all performance endurance maintenance safety and warning requirements of the application are met The user must analyze all aspects of the application follow applicable industry standards and follow the information concerning the product in the current product catalog and in any other materials provided from Parker or its subsidiaries or authorized distributors To the extent that Parker or its sub...

Page 4: ...or your own information Unit used as a refer to Certification for the Inverter οComponent οRelevant Apparatus Unit fitted οWall mounted οEnclosure Application Area The equipment described is intended for industrial motor speed control utilising DC motors AC induction or AC synchronous machines Personnel Installation operation and maintenance of the equipment should be carried out by qualified pers...

Page 5: ...for the product s operation are correctly installed All control and signal terminals are SELV i e protected by double insulation Ensure all external wiring is rated for the highest system voltage Thermal sensors contained within the motor must have at least basic insulation All exposed metalwork in the Inverter is protected by basic insulation and bonded to a safety earth RCDs are not recommended ...

Page 6: ...ate to the PAR menu Hold the M key until Press to edit the MAX SPEED parameter Press to exit the parameter Press 4 times to show P6 Press to edit the MOTOR CURRENT parameter Adjust MOTOR CURRENT Press to exit the parameter Adjust MAX SPEED Press to show P7 Press to edit the BASE FREQUENCY parameter Adjust BASE FREQUENCY Press 3 times to display the Local Setpoint POWER ON DIAG is displayed Quick S...

Page 7: ...1 Electrical Installation 3 11 Gland Plate Details 3 11 Cable Gland Requirements 3 11 Wiring Instructions 3 12 Terminal Block Acceptance Sizes 3 17 Terminal Tightening Torques 3 17 Optional Equipment 3 18 CHAPTER4 OPERATINGTHEDRIVE 4 1 Pre Operation Checks 4 1 Initial Start up Routines 4 1 Local Control Operation 4 2 Remote Control Operation 4 2 Set up as an Open loop Drive V F Fluxing 4 3 Set up ...

Page 8: ... Hexadecimal Representation of Trips 7 5 Fault Finding 7 6 CHAPTER8 ROUTINEMAINTENANCEANDREPAIR 8 1 Routine Maintenance 8 1 Repair 8 1 Saving Your Application Data 8 1 Returning the Unit to Parker SSD Drives 8 1 Disposal 8 1 CHAPTER9 TECHNICALSPECIFICATIONS 9 1 Understanding the Product Code 9 1 Environmental Details 9 4 Earthing Safety Details 9 4 Cabling Requirements for EMC Compliance 9 5 Cooli...

Page 9: ... 10 1 Cabling Requirements 10 2 EMC Installation Options 10 3 Requirements for UL Compliance 10 6 European Directives and the CE Mark 10 10 CE Marking for Low Voltage Directive 10 10 CE Marking for EMC Who is Responsible 10 10 Which Standards Apply 10 11 Certificates 10 12 CHAPTER11 APPLICATIONNOTES 11 1 Synchronous Motor Control 11 1 Using Line Chokes 11 1 Using Output Contactors 11 1 Using Motor...

Page 10: ...C compliance IMPORTANT Motors used must be suitable for drive duty Note Do not attempt to control motors whose rated current is less than 50 of the drive rated current Poor motor control or Autotune problems may occur if you do Equipment Inspection Check for signs of transit damage Check the product code on the rating label conforms to your requirement If the unit is not being installed immediatel...

Page 11: ... requirements supply and cabling requirements Operation Know your operator how is it to be operated local and or remote what level of user is going to operate the unit Programming Keypad or suitable PC programming tool only Know your application install the most appropriate Application plan your block diagram programming enter a password to guard against illicit or accidental changes customise the...

Page 12: ...ive assembly 8 Blank cover 2 Top cover optional 9 Control terminals 3 Terminal cover retaining screw 10 Power terminals 4 Terminal cover 11 Earthing points 5 RS232 programming port P3 12 Keypad port P3 6 Power terminal shield 13 Gland plate 7 6521 keypad optional 14 RS485 programming port optional Through panel fixing plate and screws not illustrated ...

Page 13: ... retaining screw 11 Power terminals 3 Lower front cover 12 Earthing points 4 Upper front cover retaining screw 13 Chassis fan 5 Upper front cover 14 Power board fan 6 RS232 programming port P3 15 Power terminal shield 7 6521 keypad optional 16 Gland plate 8 Blank cover 17 Gland plate retaining screw 9 Keypad port P3 18 Top cover optional 19 RS485 programming port optional Through panel fixing plat...

Page 14: ... retaining screw 11 Power terminals 3 Lower front cover 12 Earthing points 4 Upper front cover retaining screw 13 Chassis fan 5 Upper front cover 14 Power board fan 6 RS232 programming port P3 15 Gland plate 7 6521 keypad optional 16 Gland plate retaining screw 8 Blank cover 17 Top cover optional 9 Keypad port P3 18 Motor thermistor terminals 19 RS485 programming port optional Through panel fixing...

Page 15: ...ol terminals 2 Lower front cover retaining screw 11 Power terminals 3 Lower front cover 12 Earthing points 4 Upper front cover retaining screw 13 Chassis fan 5 Upper front cover 14 Gland plate 6 RS232 programming port P3 15 Motor thermistor terminals 7 6521 keypad optional 16 Auxiliary supply terminals fan 8 Blank cover 17 Brake terminals 9 Keypad port P3 18 RS485 programming port optional ...

Page 16: ...ble jog speed Logic Functions 10 programmable 3 input logic function blocks performing NOT AND NAND OR NOR and XOR functions for example Value Functions 10 programmable 3 input value function blocks performing IF ABS SWITCH RATIO ADD SUB TRACK HOLD and BINARY DECODE functions for example Diagnostics Full diagnostic and monitoring facilities Protection Trip Conditions Output short line to line and ...

Page 17: ...oltage output prior to the drive power stage The IGBT Insulated Gate Bi polar Transistor output stage converts the dc input to a three phase output used to drive the motor Control Board Processor The processor provides for a range of analog and digital inputs and outputs together with their reference supplies For further details refer to Chapter 9 Technical Specifications Control Terminals Keypad ...

Page 18: ...s All dimensions are in millimetres inches Note For details of a through panel mounting option for Frames D E refer to pages 3 5 and 3 7 respectively Mounting the Drive The unit must be mounted vertically on a solid flat vertical surface It can be wall mounted or mounted inside a suitable cubicle depending upon the required level of EMC compliance refer to Chapter 9 Technical Specifications Ventil...

Page 19: ...learances for Standard Product without Top Cover mm J K L M Frame C 15 15 70 70 Wall Mount Product Application Frame C Europe IP2x plus IP4x top surface protection USA Canada Type 1 Wall mounted 650V units must have the top cover correctly fitted The top cover fixing screw has a maximum tightening torque of 1 5Nm 1 2Nm recommended Top Cover J Control Heat Sink K L M FORCED AIR FLOW Figure Chapter ...

Page 20: ...nting a drive in a cubicle allows you to use a smaller cubicle because much of the heat generated by the drive is dissipated outside the cubicle Cut the panel aperture to the dimensions given in the drawing at the end of this chapter Screw the top and bottom brackets to the drive as shown torque to 3Nm When in position these complete a mating face for the panel around the drive Fit the top and bot...

Page 21: ...for Standard Product without Top Cover mm J K L M Frame D 15 LHS 5 RHS 25 70 70 Wall Mount Product Application Frame D Europe IP2x plus IP4x top surface protection USA Canada Type 1 Wall mounted 650V units must have the top cover correctly fitted The top cover fixing screw has a maximum tightening torque of 1 5Nm 1 2Nm recommended J K L M ISOLATED FORCED AIR FLOWS Top Cover Figure Chapter 3 6 Air ...

Page 22: ...r LA465048U003 Through panel mounting a drive in a cubicle allows you to use a smaller cubicle because much of the heat generated by the drive is dissipated outside the cubicle Cut the panel aperture to the dimensions given in the drawing at the end of this chapter Screw the top and bottom brackets to the drive as shown torque to 4Nm When in position these complete a mating face for the panel arou...

Page 23: ...ances for Standard Product without Top Cover mm J K L M Frame E 0 zero 25 70 70 Wall Mount Product Application Frame E Europe IP2x plus IP4x top surface protection USA Canada Type 1 Wall mounted 650V units must have the top cover correctly fitted The top cover fixing screw has a maximum tightening torque of 1 5Nm 1 2Nm recommended J K L M ISOLATED FORCED AIR FLOWS Top Cover Figure Chapter 3 9 Air ...

Page 24: ...nt Bracket Assembly Frame E The through panel kit is available as a separate item part number LA465058U003 Through panel mounting a drive in a cubicle allows you to use a smaller cubicle because much of the heat generated by the drive is dissipated outside the cubicle Cut the panel aperture to the dimensions given in the drawing at the end of this chapter Lay the drive on its back Lightly screw th...

Page 25: ...3 8 Installing the Drive 650V AC Drive Through Panel Cutout Details ...

Page 26: ...ical position of the drive in the cubicle Drill the lower mounting panel hole centres for the drive at 976mm from the top of the cubicle There is a generous tolerance of 4mm Cut out the hole for the duct directly above where the drive sits Project the position of the drive mounting surface inside the cubicle and mark it on the roof From the drawing you can calculate that the cut out is made 8 5mm ...

Page 27: ...3 10 Installing the Drive 650V AC Drive Duct Kit Installation Diagram ...

Page 28: ...o segregating these cables for EMC compliance If not refer to Chapter 10 Certification for the Drive Gland Plate Details Frame C The gland plate holes accept the following gland sizes 22 8mm to accept metric M20 PG16 and American NPT cable gland sizes 28 6mm to accept M25 PG21 and American NPT cable gland sizes Frame D The gland plate holes accept the following gland sizes 28 6mm to accept metric ...

Page 29: ...r your Application shown in Chapter 13 can be made to suit your system Note Use screened control cables to comply with EMC requirements All screens terminated using a gland at the gland plate 1 Install as above for Local Control Wiring 2 Refer to Chapter 13 and install control wiring for your system 3 Feed the control cables into the drive through the metal gland plate and connect to the control t...

Page 30: ...g protective earth conductors 10mm cross section or one conductor 10mm cross section are required Each earth conductor must be suitable for the fault current according to EN 60204 Refer to Chapter 10 Certification for the Drive EMC Installation Options Motor Connections power wiring to motor metal gland must have 360 degree screened connection for EMC compliance EMC M 1 metal cable gland PE Protec...

Page 31: ...correct tightening torque refer to the Terminal Tightening Torques table Lower the internal power terminal shield Power Wiring Connections Frame D brake resistor 3PH PE L1 L2 L3 M Brake resistor and cable must be screened if not fitted inside a control cubicle PE1 PE2 Power Board DBR DBR L1 L2 L3 DC DC M1 U M2 V M3 W All screens terminated using a gland at the gland plate MOT TEMP motor thermistor...

Page 32: ...to the Terminal Tightening Torques table Power Wiring Connections Frame F brake resistor 3PH PE L1 L2 L3 M PE1 DBR DBR L1 L2 L3 DC DC M1 U M2 V M3 W All screens terminated using a gland at the gland plate auxiliary supply motor thermistor MOT TEMP on control board support bracket fan Note The standard Frame F terminals are not intended for flat busbar A Power Terminal adaptor is available to enabl...

Page 33: ...ield B RS485 option B RxB TxB A RS485 option A RxA TxA P3 P3 RS232 port for use with remote mounted 6521 and 6901 Keypad or programming PC RL1A User Relay Volt free normally open relay contact Default function DOUT3 closed HEALTH 0 250Vac 24Vdc 6A RL1B User Relay Volt free normally open relay contact Default function DOUT3 closed HEALTH 0 250Vac 24Vdc 6A 13 DIN7 ENC B Configurable digital input 0 ...

Page 34: ...flat busbar A Power Terminal adaptor is available to enable wiring with flat busbar part number BE465483 The larger wire sizes can be used provided a crimp is fitted to the wire Terminal Tightening Torques Frame Size Model Recognition Thermistor Power Brake Ground Product Code Block 2 3 Catalog Code Block 2 3 fan supply Terminals Terminals Terminals Frame C 230V 0055 230 0075 230 0007 230 0010 230...

Page 35: ...ypad when correctly mounted using the 6052 Mounting Kit 6052 Mounting Kit Parts for the Remote Keypad Tools Required No 2 Posidrive screwdriver Assembly Procedure Cutout Dimensions An actual size template is provided with the Keypad 6052 Mounting Kit Figure 3 14 Mounting Dimensions for the Remote Mounted Keypad 6521 6901 6911 The 6901 and 6911 keypads may be remote mounted and connected to the 650...

Page 36: ...RS232 port You can remote mount the keypad using a Remote Keypad identified by the RS232 connector on the back the RS232 P3 port located under the terminal cover A standard P3 lead Parker SSD Part Number CM057375U300 is used to connect the keypad to the drive Two self tapping screws are provided with the keypad Remove the protective film from the gasket An enclosure rating of IP54 is achieved for ...

Page 37: ...cn 650V Drive with RS485 option Connector A B Scn 650V Drive with RS485 option Master PC PLC Drive Drive Drive Wiring Specifications RS485 Connections Network Type 2 Wire Shielded Twisted Pair Connections A RxA TxA B RxB TxB Scn Screen shield Signal Levels To RS485 Standard Receiver Input Impedance Unit Load Maximum Cable Length 1200m 4000ft Maximum Baud Rate 57 6kbaud Maximum Number of Units 32 i...

Page 38: ...l mounted units to give improved compliance ratings Frame C Frame D Frame E LA465034U002 LA465048U002 LA465058U002 External Brake Resistor These standard power resistors are available from Parker SSD Drives These resistors should be mounted on a heatsink back panel and covered to prevent injury from burning Part Number CZ463068 CZ388396 Models used on Frames C D E Frames C D E Resistance 56Ω 36Ω M...

Page 39: ... 5 5 3 39 CZ353190 5 5 3 39 CZ353190 Brake Resistor Selection Note Parker SSD Drives can supply suitable brake resistors Brake resistor assemblies must be rated to absorb both peak braking power during deceleration and the average power over the complete cycle Peak braking power P 0 0055 n n t W 1 2 2 2 b pk J J total inertia kgm2 n1 initial speed rpm Average braking power P P t av pk c x tb n2 fi...

Page 40: ...e mounted They are suitable for wall or cubicle mount but the filter must be fitted with the appropriate gland box when wall mounted The filters for Frames C D and E look similar The Frame D filter drawing is given in the following pages Size variations for the frames are given in the table below The Frame F drawing and sizes are also supplied Filter Description Filter Part Number Terminal Block E...

Page 41: ...3 24 Installing the Drive 650V AC Drive Figure 3 16 Gland Box for Footprint Bookcase Mounting Filters generic ...

Page 42: ...is has been minimised in Parker SSD Drives filters but may still trip out any circuit breaker in the earth system In addition high frequency and dc components of earth leakage currents will flow under normal operating conditions Under certain fault conditions larger dc protective earth currents may flow The protective function of some circuit breakers cannot be guaranteed under such operating cond...

Page 43: ...n overall screen and a screen over each individual pair To ensure compliance with the EMC Directive the overall cable screen should be connected to the drive chassis Recommended cable pairs individually screened Belden equivalent 8777 SSD Drives Part Number CM052666 The drive will operate with 5 24V encoders Provide the correct supply for the encoder Do not use the 10V or 24V supply from the drive...

Page 44: ...eing used check whether these unused terminals need to be be tied high or low If the motor thermistor terminals are not connected to a motor thermistor connect these terminals together Check external run contacts are open Check external speed setpoints are all zero Re apply power to the drive and system Initial Start up Routines Refer to Chapter 5 Using the Keypad to familiarise yourself with the ...

Page 45: ...r s direction of rotation using the DIN2 connection 0V forward 24V reverse Alternatively swap two of the motor phases WARNING Disconnect the mains supply first The installation of your drive is now complete The drive will operate as an open loop drive It is programmed to control an induction motor of equivalent power current and voltage rating to the drive Using the keypad or other suitable progra...

Page 46: ...TOP MODE 0 Selects a type of ramp to standstill for when RUN signal is removed V F SHAPE LINEAR Constant torque V to F characteristic HEAVY NORMAL DUTY 0 Selects between Heavy or Normal mode of operation FIXED BOOST Default is Product Code dependent Enter a boost for starting torque to help with high friction loads CONTROL MODE VOLTS HZ 0 This parameter contains the main method of motor control us...

Page 47: ...ts between Heavy or Normal mode of operation CONTROL MODE SENSORLESS VEC 1 This parameter contains the main method of motor control used by the drive and by default is set to VOLTS HZ NAMEPLATE RPM 1445 0 Enter the motor nameplate full load rated speed This is the motor speed in rpm at base frequency minus full load slip MOTOR POLES 4 pole Enter the number of motor poles shown on the motor namepla...

Page 48: ... output of the gearbox which could load the motor 1 Set MAX SPEED P 2 to the maximum speed at which you will operate the drive in normal operation The Autotune will characterise the motor up to 30 above this speed If you later wish to run faster than this you will need to carry out another Autotune 2 Set the AUTOTUNE MODE S CL20 parameter to ROTATING 1 3 Set AUTOTUNE ENABLE S CL21 to 1 TRUE and st...

Page 49: ...ONG FLASH ON Table 4 1 Status indications given by the Blank Cover Health and Run LEDs HEALTH RUN Drive State Re configuration or corrupted non volatile memory at power up Tripped Auto Restarting waiting for trip cause to clear Auto Restarting timing Stopped Running with zero reference enable false or contactor feedback false Running Stopping Braking and running with zero speed demand Braking and ...

Page 50: ... Using the Keypad Control Key Definitions Key Operation Description Escape Navigation Displays the previous level s menu Parameter Returns to the parameter list Trip Display Removes Trip or Error message from display allowing investigation of parameters Menu Navigation Displays the next menu level or the first parameter of the current Menu Parameter Moves cursor to the left when the parameter is a...

Page 51: ...e drive is running in Local mode or the Remote run signal is active JOG Not possible to change between Local Remote mode The Remote jog signal is active ENABLE Pressed RUN or JOG key in Local mode while Enable signal is low The drive Enable signal is inactive low Represents a rotating shaft clockwise drive running forward anticlockwise drive running in reverse Displays the units for the value S fo...

Page 52: ...n the parameter list will be displayed The keypad will then return you to the previously displayed parameter in each menu CONTROL MENU TRIPS MENU LOCAL CONTROL REMOTE CONTROL showing LOCAL SETPOINT ENCODER MENU Software Version Number This is displayed on power up for up to It can also be displayed by pressing the E key for 2 seconds when at the top of the MMI tree 8 seconds For example version 4 ...

Page 53: ...g digital and analog inputs and outputs Local Control Providing local control and monitoring of the drive using the Keypad Local control keys are inactive when Remote Control is selected In Remote Control the drive uses a remote setpoint In Local Control it uses the Local Setpoint parameter whose value is adjusted on the MMI Note You can only change between Local and Remote Control when the drive ...

Page 54: ...dly until top of menu is reached Remote Setpoint or Local Setpoint Press Original parameter displayed password de activated Press Reset to 0000 using 4 Press to activate password Remote Setpoint or Local Setpoint A drive will power up with the last password status Temporary de activation is lost on power down Press to remove password Default 0000 de activated Any other value is a password Quick Ap...

Page 55: ...5 6 The Keypad 650V AC Drive ...

Page 56: ...arameter values are modified or an Application is loaded the new settings are saved automatically The drive will retain the new settings during power down The Diagnostics Menu Display Name Description FREQUENCY The current output frequency in Hertz SPEED SETPOINT The set point as a percentage of MAX SPEED DC LINK VOLTS Vac rms x 2 dc link Volts when motor stopped MOTOR CURRENT The current load val...

Page 57: ...650V output frequency to ramp down from MAX SPEED to zero 0 0 to 3000 0s 10 0s MOTOR CURRENT M This parameter contains the motor nameplate full load line current 0 01 to 999 99A product code dependent BASE FREQUENCY M The output frequency at which maximum voltage is reached The default is Product Code dependent 7 5 to 240Hz 50 or 60Hz JOG SETPOINT Speed the 650V will run at if the Jog input is hig...

Page 58: ... CONSTANT POWER RANGE FLUXING NORMAL FLUXING 0 00 to 25 00 product code dependent PASSWORD A password may be set to prohibit unauthorised adjustment of parameters When P 99 is set to non zero you will be required to match this value before parameters can be adjusted 0000 FFFF 0000 Parameters P 301 to P 308 are visible in the PAR menu when Application 3 is selected in parameter P 1 PRESET 0 A user ...

Page 59: ...sult of SETPOINT FEEDBACK x FEEDBACK GAIN xx xx PID OUTPUT F The output of the PID function block xx xx Parameters P 901 and P 908 are visible in the PAR menu when there are corresponding entries in the CUSTOM MENU block CUSTOM MENU 1 Select a parameter to be displayed in the PAR Menu by entering the Tag Number for the parameter using DSE or other suitable programming tool Eight parameters can be ...

Page 60: ...rforms controlled over fluxing during motor deceleration 0 NONE 1 FIXED 2 AUTOMATIC 0 BOOST MODE F VF Determines the relationship between fixed boost and terminal volts There are two settings FALSE produces the terminal volts profile shown below with Auto Boost set to 0 0 In this mode AUTO BOOST CL08 should also be set to provide optimum low speed performance TRUE emulates the terminal volts profi...

Page 61: ...KAGE INDUC F M SV This parameter contains the motor model per phase leakage inductance as determined by Autotune 0 00 to 300 00mH product code dependent MUTUAL INDUC F M SV This parameter contains the motor model per phase mutual inductance as determined by Autotune 0 00 to 3000 00mH product code dependent ROTOR TIME CONST F M SV This parameter contains the motor model rotor time constant as deter...

Page 62: ...P01 0 DIN 7 INVERT As S IP01 As S IP01 0 AIN 1 SCALE VALUE SCALE OFFSET X INPUT TYPE UNPROCESSED 0 to 100 of selected TYPE 300 0 to 300 0 100 0 AIN 1 OFFSET 300 0 to 300 0 0 0 AIN 1 TYPE 0 0 10V 1 0 5V 0 AIN 2 SCALE VALUE SCALE OFFSET X INPUT TYPE UNPROCESSED 0 to 100 of selected TYPE 300 0 to 300 0 100 0 AIN 2 OFFSET 300 0 to 300 0 0 0 AIN 2 TYPE 0 0 10V 1 0 5V 2 0 20mA 3 4 20mA 3 DIN 1 VALUE F T...

Page 63: ...ZERO 5 AT SPEED 6 AT LOAD 0 DOUT 2 INVERT OUTPUT As S IP01 Set to 0 for applications 1 5 As S IP01 0 DOUT 2 VALUE F The TRUE or FALSE output demand 0 FALSE 1 TRUE 0 RELAY SOURCE NONE Relay is open Relay is closed when HEALTH the Run signal is not present or no trip is active TRIPPED a trip is present RUNNING the motor is running AT ZERO the output frequency is below 1 of MAX SPEED P 2 AT SPEED the...

Page 64: ...e 0 FALSE and in REMOTE mode then control is from the terminals 1 TRUE and in REMOTE mode then control is from the communications 0 FALSE 1 TRUE 0 COMMS TIMEOUT F Sets the maximum time allowed between refreshing the COMMS COMMAND parameter The drive will trip if this time is exceeded Set the time to 0 00 seconds to disable this feature 0 0 to 600 0s 0 0s COMMS ADDRESS F The drives identity address...

Page 65: ...e curve is controlled by the S RAMP JERK parameter When FALSE there is an immediate transition from the old curve to the new curve 0 FALSE 1 TRUE 1 MIN SPEED MODE Selects a mode to determine how the drive will follow a reference Proportional minimum limit Linear between minimum and maximum 0 PROP W MIN 1 LINEAR used by the 601 product 0 SKIP FREQUENCY 1 This parameter contains the centre frequency...

Page 66: ... a load in the reverse direction gives a negative value for torque In this case the comparison level may be positive or negative 0 FALSE 1 TRUE 0 LOCAL MIN SPEED F The magnitude of the minimum setpoint that will be used when running in Local Mode 0 0 to 100 0 0 0 ENABLED KEYS F The following keys on the 6901 keypad can be enabled or disabled separately The combination produces the parameter settin...

Page 67: ...ED outputs are set and held at zero 0 FALSE 1 TRUE 0 ENC INVERT F When TRUE changes the sign of the measured speed and the direction of the position count 0 FALSE 1 TRUE 0 ENC LINES F The number of lines must be set to match the type of encoder being used Incorrect setting of this parameter will result in an erroneous speed measurement 100 to 10000 100 ENC SPEED SCALE F This parameter allows the o...

Page 68: ... DOUT2 INVERT 0 DIN4 INVERT Default is 0 setting to 1 inverts the input logic Configure for use as a Digital Output For example to use terminal 10 as an output select S OP21 to be 1 2 3 4 5 or 6 For instance you could set parameter S OP21 to 3 to have the output go high 24V whenever the motor is running operating an external relay or lamp You can invert this logic using parameter S OP22 Parameter ...

Page 69: ...ional Gain to produce an output Integral P 502 The Integral term is used to reduce steady state error between the setpoint and feedback values of the PI If the integral is set to zero then in most systems there will always be a steady state error Derivative P 503 This is used to correct for certain types of control loop instability and therefore improve response It is sometimes used when heavy or ...

Page 70: ...nge Auto Restart Parameters S ST21 to S ST24 provide the facility to automatically reset a choice of trip events and restart the drive with a programmed number of attempts If the drive is not successfully started a manual or remote trip reset is required The number of attempted restarts are recorded This count is cleared after a trip free period of operation 5 minutes or 4 x AUTO RESTART DELAY whi...

Page 71: ... the SKIP FREQUENCY parameter Enter a width for the skip band into the SKIP FREQUENCY BAND parameter The drive will then avoid sustained operation within the forbidden band as shown in the diagram The skip frequencies are symmetrical and thus work in forward and reverse Setting SKIP FREQUENCY or SKIP FREQUENCY BAND to 0 disables the corresponding band Skip band Skip Frequency Setpoint Drive Freque...

Page 72: ... some sensitive and important parameters Press the UP key to display the e 0 02 parameter Press the M key The values for this parameter are 0 50Hz default 1 60Hz default Select the setting using the UP DOWN keys and then press the E key Power down the drive and power up again holding down the UP and DOWN keys This resets ALL parameters to their correct default values including Motor Parameters Fre...

Page 73: ...DATA 1163 276 04 ms 303 65 ms 379 56 ms 506 08 ms 506 08 ms BRAKE POWER DYNAMIC BRAKING 78 0 1kw 0 1 kw 0 1 kw 0 1 kw 0 1 kw FREQUENCY INJ BRAKING 577 9 0 Hz 9 0 Hz 9 0 Hz 9 0 Hz 9 0 Hz DEFLUX TIME INJ BRAKING 710 0 5 s 0 5 s 1 0 s 1 0 s 1 0 s BASE VOLTS INJ BRAKING 739 100 00 100 00 100 00 100 00 100 00 DC LEVEL INJ BRAKING 581 2 50 2 50 1 80 1 80 1 80 DC PULSE INJ BRAKING 579 2 0 s 2 0 s 2 0 s 2...

Page 74: ... 0 1 kw FREQUENCY INJ BRAKING 577 6 0 Hz 6 0 Hz 6 0 Hz 6 0 Hz DEFLUX TIME INJ BRAKING 710 1 0 s 2 0 s 2 0 s 2 0 s BASE VOLTS INJ BRAKING 739 75 00 75 00 75 00 75 00 DC LEVEL INJ BRAKING 581 1 3 1 3 1 3 1 3 DC PULSE INJ BRAKING 579 2 0 s 2 0 s 2 0 s 2 0 s FINAL DC PULSE INJ BRAKING 580 3 0 s 3 0 s 3 0 s 3 0 s FIXED BOOST FLUXING 107 0 00 0 00 0 00 0 00 ACCEL TIME REFERENCE RAMP 258 20 0 s 30 0 s 30...

Page 75: ...9 0 Hz 9 0 Hz 9 0 Hz 9 0 Hz 9 0 Hz 9 0 Hz 9 0 Hz DEFLUX TIME INJ BRAKING 710 0 5 s 0 5 s 0 5 s 1 0 s 1 0 s 1 0 s 1 0 s BASE VOLTS INJ BRAKING 739 100 00 100 00 100 00 100 00 100 00 100 00 100 00 DC LEVEL INJ BRAKING 581 2 50 2 50 2 50 1 80 1 80 1 80 1 80 DC PULSE INJ BRAKING 579 2 0 s 2 0 s 2 0 s 2 0 s 2 0 s 2 0 s 2 0 s FINAL DC PULSE INJ BRAKING 580 1 0 s 1 0 s 1 0 s 3 0 s 3 0 s 3 0 s 3 0 s FIXED...

Page 76: ... 0 Hz 6 0 Hz 6 0 Hz 6 0 Hz 6 0 Hz 6 0 Hz DEFLUX TIME INJ BRAKING 710 1 0 s 1 0 s 1 0 s 2 0 s 2 0 s 2 0 s BASE VOLTS INJ BRAKING 739 75 00 75 00 75 00 75 00 75 00 75 00 DC LEVEL INJ BRAKING 581 1 30 1 30 1 30 1 30 1 30 1 30 DC PULSE INJ BRAKING 579 2 0 s 2 0 s 2 0 s 2 0 s 2 0 s 2 0 s FINAL DC PULSE INJ BRAKING 580 3 0 s 3 0 s 3 0 s 3 0 s 3 0 s 3 0 s FIXED BOOST FLUXING 107 0 00 0 00 0 00 0 00 0 00 ...

Page 77: ...EQUENCY INJ BRAKING 577 9 0 Hz 9 0 Hz 9 0 Hz 9 0 Hz 9 0 Hz DEFLUX TIME INJ BRAKING 710 0 5 s 0 5 s 0 5 s 1 0 s 1 0 s BASE VOLTS INJ BRAKING 739 100 00 100 00 100 00 100 00 100 00 DC LEVEL INJ BRAKING 581 2 50 2 50 2 50 1 80 1 80 DC PULSE INJ BRAKING 579 2 0 s 2 0 s 2 0 s 2 0 s 2 0 s FINAL DC PULSE INJ BRAKING 580 1 0 s 1 0 s 1 0 s 3 0 s 3 0 s FIXED BOOST FLUXING 107 0 00 0 00 0 00 0 00 0 00 ACCEL ...

Page 78: ... 1 kw FREQUENCY INJ BRAKING 577 6 0 Hz 6 0 Hz 6 0 Hz 6 0 Hz DEFLUX TIME INJ BRAKING 710 2 0 s 2 0 s 2 0 s 2 0 s BASE VOLTS INJ BRAKING 739 75 00 75 00 75 00 75 00 DC LEVEL INJ BRAKING 581 1 30 1 30 1 30 1 30 DC PULSE INJ BRAKING 579 2 0 s 2 0 s 2 0 s 2 0 s FINAL DC PULSE INJ BRAKING 580 3 0 s 3 0 s 3 0 s 3 0 s FIXED BOOST FLUXING 107 0 00 0 00 0 00 0 00 ACCEL TIME REFERENCE RAMP 258 30 0 s 30 0 s ...

Page 79: ...6 24 Programming Your Application 650V AC Drive ...

Page 80: ...temperature will not reset until the temperature is below the trip level You can reset the trip as follows 1 Press the STOP key to reset the trip and clear the alarm from the display 2 Remove and then re apply the RUN command and the drive will run normally In remote mode success is indicated by displaying Using the Keypad to Manage Trips Trip Messages If the drive trips then the display immediate...

Page 81: ...sistor has been overloaded Trying to decelerate a large inertia too quickly or too often 11 BRAKE SWITCH Internal dynamic braking switch has been overloaded Trying to decelerate a large inertia too quickly or too often 12 DISPLAY KEYPAD Keypad has been disconnected from drive whilst drive is running in Local Control Keypad accidentally disconnected from drive indicated over Comms or by second keyp...

Page 82: ...vercurrent Check brake resistor value is greater than minimum allowed 27 OVERSPEED Overspeed 150 base speed when in Sensorless Vector mode 28 ANOUT FAULT AOUT overload on terminal 5 10mA maximum 29 DIGIO 1 T9 FAULT DIN3 overload on terminal 9 20mA maximum 30 DIGIO 2 T10 FAULT DOUT2 overload on terminal 10 150mA maximum either individually or as the sum of terminals 6 10 31 UNKNOWN Unknown trip 32 ...

Page 83: ...ed when the MAX SPEED RPM is set to a value outside the range for which Autotune has gathered data Autotune gathers data on the motor characteristics up to 30 beyond max speed rpm If MAX SPEED RPM is later increased beyond this range the drive had no data for this new operating area and so will report an error To run the motor beyond this point it is necessary to re autotune with MAX SPEED RPM set...

Page 84: ...8 MOTOR STALLED 0x0080 9 ANIN FAULT 0x0100 10 BRAKE RESISTOR 0x0200 11 BRAKE SWITCH 0x0400 12 DISPLAY KEYPAD 0x0800 13 LOST COMMS SCI 0x1000 14 CONTACTOR FBK CNTC 0x2000 15 SPEED FEEDBACK 0x4000 16 AMBIENT TEMP AOT 0x8000 S ST24 AUTO RESTART TRIGGERS ID Trip Name MMI 6901 Trip Name MMI 6511 6521 Mask User Disable 17 MOTOR OVERTEMP 0x0001 18 CURRENT LIMIT I HI 0x0002 20 24V FAILURE T 6 0x0008 21 LO...

Page 85: ...s a 3 in digit 3 an 8 and a 2 in digit 2 8 2 10 displayed as A an 0 in digit 1 This in turn represents the trips BRAKE RESISTOR ANIN FAULT MOTOR STALLED and INVERSE TIME In the same way the AUTO RESTART TRIGGERS parameter set to 03A0 would represent BRAKE SHORT CCT ANIN FAULT DESAT OVER I and 10V FAULT Fault Finding Problem Possible Cause Remedy Drive will not power up Fuse blown Check supply deta...

Page 86: ...inal packing materials or at least an anti static enclosure Do not allow packaging chips to enter the unit Disposal This product contains materials which are consignable waste under the Special Waste Regulations 1996 which complies with the EC Hazardous Waste Directive Directive 91 689 EEC We recommend you dispose of the appropriate materials in accordance with the valid environmental control laws...

Page 87: ...54 F 400 460v 3ph 43 7 5 16 10 14 11 23 15 21 C 2160 C 11 23 15 21 15 30 20 27 C 2230 C 15 30 20 27 18 5 37 25 34 C 2300 C 15 31 20 31 18 5 38 25 38 D 2310 D 18 5 38 25 38 22 45 30 45 D 2380 D 22 45 30 45 30 59 40 52 D 2450 D 30 59 40 52 37 73 50 65 D 2590 D 30 59 40 59 37 73 50 73 E 2590 E 37 73 50 73 45 87 60 87 E 2730 E 45 87 60 87 55 105 75 105 E 2870 E 55 105 75 100 75 145 100 125 F 3105 F 75...

Page 88: ...ined customer liveries Third digit Mechanical packaging style 1 Standard IP20 protected panel mounting with gland plate 2 IP20 and falling dirt protection UL Type 1 not available on Frame F 3 Enclosed IP20 with through panel mounting kit not available on Frame F Fourth digit Keypad 0 No Keypad 1 6521 Keypad option fitted 5 XX Two characters specifying the user interface language including operatin...

Page 89: ... 0020C 20Hp Frame D 0015 15Hp 0020 20Hp 0025 25Hp 0030 30Hp 0040D 40Hp Frame E 0030 30Hp 0040 40Hp 0050 50Hp 0060 60Hp Frame F 0040 40Hp 0050 50Hp 0060 60Hp 0075 75Hp 0100 100Hp 0125 125Hp 0150 150Hp 3 XXX Three numbers specifying the nominal input voltage rating 230 220 to 240V 10 50 60Hz 460 380 to 460V 10 50 60Hz 4 X Enclosure option 1 Nema 1 IP20 and falling dirt protection UL Type 1 and remot...

Page 90: ...three mutually perpendicular axis Safety Overvoltage Category Overvoltage Category III numeral defining an impulse withstand level Pollution Degree Pollution Degree II non conductive pollution except for temporary condensation Pollution Degree III dirty air rating for through panel mounted parts Europe When fitted inside a cubicle or when wall mounted and the top cover is firmly screwed in positio...

Page 91: ...e drive is achieved by 1 or in some cases 2 fans The Fan Rating gives the volume of air venting from the drive All except the Frame F fans are internally supplied 24V fans Drive Product Code Drive Catalog Code Fan Ratings FRAME C 650V 23222C 650V 0055 42 5cfm 72 m hr 650V 232280C 650V 0010 25cfm 42 5 m hr 650V 432230C 650V 432300C 650V 0015 650V 0020C 35cfm 59 5 m hr FRAME D 650V 232540D 650V 2326...

Page 92: ...0010 230 15Hp 42 49 3 500 560 3 6000 FRAME D Input currents for kW ratings are at 230V 50Hz ac input Supply short circuit rating 10kA Heavy Duty Output Overload Motoring 150 for 30s 180 for 0 5s short term rating 650V 232420D 11kW 42 45 570 640 3 6000 650V 0015 230 15Hp 42 45 570 640 3 6000 650V 232540D 15kW 54 53 670 740 3 6000 650V 0020 230 20Hp 54 53 670 740 3 6000 650V 232680D 18 5kW 68 65 850...

Page 93: ...rm rating 650V 233104F 37kW 130 126 1150 1500 3 100000 650V 0040 230 50Hp 130 126 1150 1500 3 100000 650V 233130F 45kW 154 148 1350 1800 3 100000 650V 0050 230 60Hp 154 148 1350 1800 3 100000 650V 233154F 55kW 192 184 1600 2100 3 100000 650V 0060 230 75Hp 192 184 1600 2100 3 100000 Electrical Ratings 400V Build Variant Power Supply 380 460V 10 50 60Hz 5 Motor power output current and input current...

Page 94: ...t 460V 60Hz ac input Prospective short circuit current 10kA For UL Listed products rated at 30kW 40Hp a supply voltage of 460V is required The higher current ratings are applicable to non UL applications only Heavy Duty Output Overload Motoring 150 for 30s 180 for 0 5s short term rating 650V 432310D 15kW 31 34 8 420 480 3 4000 650V 0020 460 20Hp 31 28 5 400 460 3 4000 650V 432380D 18 5kW 38 40 5 5...

Page 95: ...s 650V 432590E 37kW 73 81 733 848 3 15000 650V 0040 460 50Hp 73 68 733 848 3 15000 650V 432730E 45kW 87 95 901 1029 3 18000 650V 0050 460 60Hp 87 80 901 1029 3 18000 650V 432780E 55kW 105 110 1094 1242 3 18000 650V 0060 460 75Hp 105 95 1094 1242 3 18000 FRAME F Input currents for kW ratings are at 400V 50Hz ac input and for Hp ratings at 460V 60Hz ac input Prospective short circuit current 18kA He...

Page 96: ...25 32 650V 232800E 100 125 650V 232280C 40 50 Frame D Frame F 650V 232420D 50 63 650V 233104F 125 160 650V 232540D 63 80 650V 233130F 160 160 650V 232680D 80 650V 233154F 160 200 400V BUILD VARIANT 380 460V 10 45 65Hz Frame C Frame E 650V 432160C 20 32 650V 432590E 80 100 650V 432230C 32 40 650V 432730E 100 100 650V 432300C 40 50 650V 432870E 100 125 Frame D Frame F 650V 432310D 40 50 650V 433105F...

Page 97: ... Frame E Frame F Conducted emissions Table 14 Unrestricted Distribution Category C1 When fitted with the specified external filter When fitted with the specified external filter When fitted with the specified external filter When fitted with the specified external filter Conducted emissions Table 14 Category C2 Restricted Distribution When fitted with the specified external filter When fitted with...

Page 98: ...ation kW hp Minimum Brake Resistor Value Ω 20s maximum 30 duty 230V Build Variant 220 240V 10 DC link brake voltage 390V 650V 232420D 11 15 28 10 9 14 5 8 4 3 3 4 4 14 650V 232540D 15 20 39 15 2 20 3 11 7 4 6 6 1 10 650V 232680D 18 5 25 49 19 0 25 3 14 7 5 7 7 6 8 400V Build Variant 380 460V 10 45 65Hz DC link brake voltage 750V 650V 432310D 15 20 30 22 30 9 5 7 10 27 650V 432380D 18 5 25 30 22 30...

Page 99: ...tables below for further information 230V Frame Size Motor Power SSD Drives Part Number MTE Part Number Inductance mH Rated amps C 5 5kW 7 5Hp CO353013 RL 02501 0 50 25 C 7 5kW 10Hp CO353014 RL 03501 0 40 35 D 11kW 15Hp CO353015 RL 04501 0 30 45 D 15kW 20Hp CO353016 RL 05501 0 25 55 D 18 5kW 25Hp CO535017 RL 08001 0 20 80 E 22kW 30Hp CO353017 RL 08001 0 20 80 F 30kW 40Hp CO470654 RL 10001 0 15 100...

Page 100: ...DIN4 DIN5 0 5V dc OFF 15 24V dc ON absolute maximum input voltage 30V dc IEC1131 DIN6 DIN7 0 1 5V dc OFF 4 24V dc ON absolute maximum input voltage 30V dc IEC1131 undefined state 15V 5V 0V 24V ON OFF undefined state 4V 1 5V 0V 24V ON OFF Input Impedance 6 8kΩ Sample Interval 5ms Relay RL1A RL1B These are volt free relay contacts 50V dc max 0 3A max for inductive loads up to L R 40ms a suitable fre...

Page 101: ... 2 4 6 6 8 13 1 6 1 2 1 8 1 8 3 4 1 4 2 1 2 0 3 6 15 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 17 1 1 0 8 1 2 1 5 1 8 0 9 1 1 1 5 1 5 19 0 7 0 7 1 0 1 2 1 8 0 8 1 1 1 3 1 6 21 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 23 0 6 0 3 0 5 0 6 0 8 0 4 0 5 0 6 0 9 25 0 5 0 3 0 5 0 6 0 7 0 4 0 4 0 6 0 7 27 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 29 0 3 0 2 0 4 0 4 0 7 0 3 0 4 0 4 0 6 31 0 3 0 2 0 3 0 3 0 5 0 2 0 3 0 3 0 5...

Page 102: ... 5 1 4 2 1 2 1 3 5 15 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 17 1 0 1 5 0 6 0 8 1 2 1 5 0 6 1 2 1 2 1 2 19 0 6 1 3 0 6 0 9 1 1 1 5 0 6 1 1 1 1 1 3 21 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 23 0 5 0 6 0 3 0 5 0 5 0 9 0 3 0 6 0 6 0 9 25 0 4 0 6 0 3 0 3 0 5 0 6 0 3 0 5 0 5 0 6 27 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 29 0 3 0 4 0 2 0 3 0 4 0 6 0 2 0 4 0 4 0 5 31 0 3 0 3 0 2 0 3 0 3 0 5 0 2 0 3 0 ...

Page 103: ... 5 4 2 4 1 13 2 7 3 0 2 0 2 4 3 3 4 7 2 1 2 1 2 6 15 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 17 1 8 2 5 1 7 1 8 1 8 2 1 1 6 1 8 2 0 19 1 3 1 7 1 1 1 1 1 4 1 9 1 3 1 3 1 2 21 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 23 1 2 1 6 0 9 1 0 1 0 1 3 0 6 0 8 1 1 25 0 9 1 2 0 7 0 8 0 8 1 1 0 6 0 8 0 8 27 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 29 0 8 1 1 0 5 0 6 0 6 0 9 0 4 0 4 0 6 31 0 7 0 9 0 5 0 5 0 6 0 7 0 4 0 4 0 5...

Page 104: ... 2 1 2 0 2 1 15 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 17 1 4 1 9 2 5 1 6 1 7 1 8 2 2 1 4 1 7 1 8 19 1 2 1 4 1 7 1 1 1 1 1 1 1 4 1 2 1 2 1 3 21 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 23 0 9 1 2 1 6 0 7 0 9 1 0 1 3 0 6 0 7 0 8 25 0 7 0 9 1 2 0 7 0 7 0 8 0 9 0 5 0 7 0 8 27 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 29 0 7 0 9 1 1 0 4 0 5 0 6 0 7 0 4 0 4 0 4 31 0 5 0 7 0 9 0 4 0 5 0 5 0 6 0 3 0 4 0 4 ...

Page 105: ...1 7 26 0 30 3 32 2 23 3 28 0 30 1 9 0 0 0 0 0 0 0 0 0 0 0 0 0 0 11 6 3 4 4 5 0 5 1 5 1 5 7 5 4 13 4 1 4 0 4 6 5 9 3 3 4 1 5 1 15 0 0 0 0 0 0 0 0 0 0 0 0 0 0 17 2 8 2 3 2 7 2 5 2 6 3 0 2 8 19 1 7 1 6 1 8 2 3 1 5 1 8 2 0 21 0 0 0 0 0 0 0 0 0 0 0 0 0 0 23 1 6 1 4 1 6 1 5 1 4 1 6 1 6 25 1 0 0 9 1 1 1 2 1 0 1 2 1 1 27 0 0 0 0 0 0 0 0 0 0 0 0 0 0 29 1 0 0 8 1 0 1 0 0 7 0 9 1 0 31 0 7 0 6 0 7 0 8 0 7 0 8...

Page 106: ...2 2 22 9 27 2 29 4 20 2 24 8 27 6 9 0 0 0 0 0 0 0 0 0 0 0 0 0 0 11 4 4 4 5 5 2 4 9 5 3 5 9 5 5 13 4 3 3 2 3 8 4 9 2 7 3 4 4 3 15 0 0 0 0 0 0 0 0 0 0 0 0 0 0 17 2 0 2 3 2 7 2 5 2 5 2 9 2 9 19 1 7 1 4 1 6 1 9 1 6 1 8 1 8 21 0 0 0 0 0 0 0 0 0 0 0 0 0 0 23 1 2 1 3 1 5 1 5 1 1 1 4 1 6 25 0 9 0 9 1 1 1 0 1 0 1 2 1 1 27 0 0 0 0 0 0 0 0 0 0 0 0 0 0 29 0 7 0 7 0 8 0 9 0 6 0 8 0 9 31 0 5 0 6 0 7 0 7 0 6 0 7...

Page 107: ... 3 4 2 4 6 5 4 4 7 4 5 4 7 4 9 15 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 17 3 0 3 2 3 1 3 8 4 2 4 5 4 3 3 3 3 9 4 5 19 2 1 2 4 2 8 2 3 2 6 3 2 2 7 2 0 2 2 2 6 21 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 23 1 4 1 4 1 4 2 0 2 1 2 0 2 1 1 9 2 1 2 3 25 1 3 1 4 1 3 1 5 1 7 1 9 1 7 1 2 1 4 1 7 27 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 29 0 7 0 8 1 0 1 1 1 1 1 1 1 1 1 1 1 2 1 3 31 0 7 0 7 0 8 1 0 1 1 1 ...

Page 108: ... 4 0 4 3 4 6 4 7 4 6 4 6 4 7 15 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 17 2 7 3 1 3 2 3 1 3 9 4 2 4 3 2 6 3 3 3 9 19 1 6 2 1 2 4 1 8 2 2 2 6 2 7 1 8 2 0 2 2 21 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 23 1 4 1 4 1 4 1 7 2 0 2 1 2 1 1 5 1 9 2 1 25 1 1 1 3 1 4 1 1 1 5 1 7 1 7 1 0 1 2 1 4 27 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 29 0 7 0 8 0 8 1 0 1 1 1 1 1 1 0 9 1 1 1 2 31 0 7 0 8 0 7 0 8 1 0 1 1 ...

Page 109: ...s interrupted to insert contactors etc re connect the screen using the shortest possible route Keep the length of screen stripped back as short as possible when making screen connections Ideally use 360 screen terminations using cable glands or U clips on power screen rails If a shielded cable is not available lay unshielded motor cables in a metal conduit which will act as a shield The conduit mu...

Page 110: ...cables in the same bundle as the signal control and feedback cables even if they are screened Ensure EMC filter input and output cables are separately routed and do not couple across the filter Increasing Motor Cable Length Because cable capacitance and hence conducted emissions increase with motor cable length conformance to EMC limits is only guaranteed with the specified ac supply filter option...

Page 111: ...ications Earthing Safety Details The signal control cables should be screened Note Refer to Chapter 9 Technical Specifications for details on Cabling Requirements Screening Earthing cubicle mounted Class B Note The installation requirements of local safety standards must be achieved regarding the safety of electrical equipment for machines Refer to Chapter 3 Installing the Drive Protective Earth P...

Page 112: ...igital reference busbar each separately connected to the star earthing point The digital reference is also used for any 24V control Note The 690V uses a single clean earth busbar for analog and digital 2 Dirty Earth Busbar insulated from the mounting panel Used for all power earths i e protective earth connection It is also used as a reference for any 110 or 220V control used and for the control t...

Page 113: ...e the following equipment is particularly sensitive and requires careful installation Any transducers which produce low level analog outputs 1V e g load cells strain gauges thermocouples piezoelectric transducers anemometers LVDTs Wide band width control inputs 100Hz AM radios long and medium wave only Video cameras and closed circuit TV Office personal computers Capacitive devices such as proximi...

Page 114: ... circuit capable of delivering not more than Frame C 10 000 RMS Symmetrical Amperes 230 460 500V maximum as appropriate Frame D 10 000 RMS Symmetrical Amperes 230 460 500V maximum as appropriate Frame E 18 000 RMS Symmetrical Amperes 230 460 500V maximum as appropriate Frame F 18 000 RMS Symmetrical Amperes 230 460 500V maximum as appropriate Solid State Short Circuit Protection These devices are ...

Page 115: ... 0007 230 8 10 8 650V 0010 230 8 8 12 NORMAL DUTY 650V 0007 230 8 8 14 650V 0010 230 6 6 14 400V Build Variant 460V 10 HEAVY DUTY 650V 0007 460 12 14 14 650V 0010 460 12 12 12 650V 0015 460 10 10 12 650V 0020 460 8 8 12 NORMAL DUTY 650V 0007 460 12 12 14 650V 0010 460 10 10 12 650V 0015 460 8 8 12 650V 0020 460 8 8 12 FRAME D Terminal acceptance range 14 4 AWG Model Catalog Code for North America ...

Page 116: ...V 0050 460 3 2 6 650V 0060 460 1 1 4 FRAME F Terminal acceptance range 2AWG 250kcmil Model Catalog Code for North America Power Input AWG Power Output AWG Brake Output AWG 230V Build Variant 220 240V 10 HEAVY DUTY 650V 0040 230 1 1 4 650V 0050 230 2 0 2 0 3 650V 0060 230 3 0 3 0 2 NORMAL DUTY 650V 0040 230 2 0 2 0 4 650V 0050 230 3 0 3 0 3 650V 0060 230 4 0 250kcmil 2 400V Build Variant 460V 10 HE...

Page 117: ...intain the environmental integrity of the enclosure Therefore the installer must provide correct Type 1 closures for all unused clearance holes provided within the drive s glandplate Type 1 Enclosed models are suitable for use in no worse than a Pollution Degree 2 environment Input Fuse Ratings North America Catalog Number Input Fuse Rating A Catalog Number Input Fuse Rating A HEAVY DUTY NORMAL DU...

Page 118: ...rking for EMC Who is Responsible Note The specified EMC emission and immunity performance of this unit can only be achieved when the unit is installed to the EMC Installation Instructions given in this manual According to S I No 2373 which implements the EMC directive into UK law the requirement for CE marking this unit falls into two categories 1 Where the supplied unit has an intrinsic direct fu...

Page 119: ...no longer be compliant emissions tend to be additive immunity is determined by the least immune component Understand the EMC environment and applicable standards to keep additional compliance costs to a minimum Applying for CE Marking for EMC We have supplied a Manufacturer s EMC Declaration at the end of this chapter that you can use as a basis for your own justification of overall compliance wit...

Page 120: ...ification for EMC compliance when the unit is used as a component We Parker SSD Drives address as below declare under our sole responsibility that the above Electronic Products when installed and operated with reference to the instructions in the Product Manual provided with each piece of equipment is in accordance with the relevant clauses from the following standard BSEN61800 3 2004 The above El...

Page 121: ...with an induction motor Torque is produced in the motor by an increase in load angle between the stator and rotor fluxes Maximum torque occurs when the load angle approaches 90 If the load angle exceeds this value then torque drops and the motor will stall Systems involving synchronous motors need careful design to ensure that the motor can accelerate the load and handle transient load changes wit...

Page 122: ... SSD Part No 0 75 1 1 1 5 2mH 7 5A CO055931 2 2 4 0 5 5 0 9mH 22A CO057283 7 5 11 0 45mH 33A CO057284 15 18 0 3mH 44A CO057285 22 50uH 70A CO055193 30 37 50uH 99A CO055253 45 50uH 99A CO055253 55 25uH 120A 75 25uH 160A 90 25uH 200A Table 10 1 Recommended Choke Values for Cables up to 300 Metres ...

Page 123: ...r the terminal cover to the right of the Control Terminals Using any P3 port on the drive parameters can be monitored and updated by a suitable PC programming tool i e DSE Lite P3 Port A standard P3 lead is used to connect to the drive 1 2 3 4 P3 Port Pin Lead Signal 1 Black 0V 2 Red 5V 3 Green TX 4 Yellow RX 6 Way Lead to DB9 DB25 Connector Note There is 5V present on pin 2 of the P3 port do not ...

Page 124: ...d an Application In the menu go to and press the key twice The Applications are stored in this menu Use the keys to select the appropriate Application by number Press the key to load the Application Application Description Control Wiring for Applications The large Application Diagrams on the following pages show the full wiring for push button starting The diagrams on the reverse show the full wir...

Page 125: ...P3 MIN SPEED CURRENT LIMIT REFERENCE SELECT P8 JOG SPD P4 ACCEL TIME P5 DECEL TIME PWM CONTROL V F SHAPING CT VT V F V F I FDBK V F SPEED DEMAND FWD REV P9 STOP MODE IP13 AIN1 TYPE SEQUENCING LOGIC OP21 DIGIO2 0 CONSTANT TORQUE 1 VARIABLE TORQUE P7 BASE FREQ P13 V BOOST P11 V F SHAPE 50 60Hz base frequency 0 0 10V 1 0 5V IP23 AIN2 TYPE 0 0 10V 1 0 5V 2 0 20mA 3 4 20mA 0 NONE 1 DEMAND 2 CURRENT 3 P...

Page 126: ... RL1B 13 12 11 WIRE SINGLE STARTING DIN7 ENCB DIN6 ENCA DIN5 NOT COAST STOP 24V coast to stop 0V drive may run DIN4 DOUT2 NOT STOP 24V RUN FWD RUN REV signals latched DIN3 JOG 24V jog DIN2 DIRECTION 0V remote forward 24V remote reverse DIN1 RUN FORWARD 24V run forward 24V AOUT1 RAMP OUTPUT DEMAND 0V 0 10V 100 10V REF AIN2 SPEED TRIM 4mA 0 20mA 100 AIN1 SPEED SETPOINT 0V 0 10V 100 0V DOUT3 RELAY SO...

Page 127: ...otor Current A DIAGNOSTICS MIN MAX SPEED RAMP P2 MAX SPEED P3 MIN SPEED CURRENT LIMIT P4 ACCEL TIME P5 DECEL TIME PWM CONTROL V F SHAPING CT VT V F V F I FDBK V F SPEED DEMAND FWD REV SEQUENCING LOGIC OP21 DIGIO2 0 CONSTANT TORQUE 1 VARIABLE TORQUE P7 BASE FREQ P13 V BOOST P11 V F SHAPE 50 60Hz base frequency 0V AIN1 AIN2 10V REF AOUT1 24V DIN1 DIN2 DIN3 DIN4 MANUAL REF SELECT AUTO RUN MANUAL RUN ...

Page 128: ...ING DIN7 ENCB DIN6 ENCA DIN5 DIN4 DOUT2 DIN3 SELECT 24V run forward DIN2 REMOTE REVERSE 0V remote forward 24V remote reverse DIN1 MANUAL RUN 24V run forward 24V AOUT1 RAMP OUTPUT 10V REF AIN2 AUTO SETPOINT AIN1 MANUAL SETPOINT 0V DOUT3 relay 24V 10V REF 0V not used Control Terminal NOT COAST STOP 24V coast to stop 0V drive may run AUTO RUN 24V run forward Setpoint Auto Setpoint DEMAND 0V 0 10V 100...

Page 129: ... PWM CONTROL V F SHAPING CT VT V F V F I FDBK V F SPEED DEMAND FWD REV MIN MAX SPEED P9 STOP MODE P9 STOP MODE RL1A RL1B User Relay R OP31 RELAY 0 CONSTANT TORQUE 1 VARIABLE TORQUE P7 BASE FREQ P13 V BOOST P11 V F SHAPE 50 60Hz base frequency P2 MAX SPEED P3 MIN SPEED P301 PRESET 0 P302 PRESET 1 P303 PRESET 2 P307 PRESET 6 P306 PRESET 5 P305 PRESET 4 P304 PRESET 3 P308 PRESET 7 0V AIN1 AIN2 10V RE...

Page 130: ...DIN4 DOUT2 DIN3 DIN2 Preset 0V 0V 0V 0 0V 0V 24V 1 0V 24V 0V 2 0V 24V 24V 3 24V 0V 0V 4 24V 0V 24V 5 24V 24V 0V 6 24V 24V 24V 7 0 3 1 Speed User Relay RL1A RL1B 10 9 8 7 6 5 4 3 2 1 13 12 11 WIRE SINGLE STARTING DIN7 ENCB DIN6 ENCA DIN5 DIN4 DOUT2 DIN3 PRESET SELECT 2 see truth table below DIN2 PRESET SELECT 3 see truth table below DIN1 RUN FORWARD 24V run forward 24V AOUT1 RAMP OUTPUT 10V REF AIN...

Page 131: ...tion 4 CURRENT LIMIT P6 I NOMINAL PWM CONTROL V F SHAPING CT VT V F V F I FDBK V F 0 CONSTANT TORQUE 1 VARIABLE TORQUE P7 BASE FREQ P13 V BOOST P11 V F SHAPE 50 60Hz base frequency RAMP P4 ACCEL TIME P5 DECEL TIME SPEED DEMAND FWD REV MIN MAX SPEED 0V AIN1 AIN2 10V REF AOUT1 24V DIN1 DIN2 DIN3 DIN4 RUN FORWARD RAISE INPUT LOWER INPUT RESET P9 STOP MODE RAISE LOWER SEQUENCING LOGIC P401 RAMP TIME P...

Page 132: ... to as Motorised Potentiometer User Relay 10 9 8 7 6 5 4 3 2 1 RL1A RL1B 13 12 11 WIRE SINGLE STARTING DIN7 ENCB DIN6 ENCA DIN5 DIN4 DOUT2 DIN3 LOWER INPUT 24V lower input DIN2 RESET 24V reset Raise Lower DIN1 RUN FORWARD 24V run forward 24V AOUT1 RAMP OUTPUT 10V REF AIN2 Not Used AIN1 Not Used 0V DOUT3 relay 24V 10V REF 0V Control Terminal NOT COAST STOP 24V coast to stop 0V drive may run RAISE I...

Page 133: ...NG Speed Setpoint Pressure or Volume Feedback Transducer CURRENT LIMIT P6 I NOMINAL PWM CONTROL V F SHAPING CT VT V F V F I FDBK V F 0 CONSTANT TORQUE 1 VARIABLE TORQUE P7 BASE FREQ P13 V BOOST P11 V F SHAPE 50 60Hz base frequency 0V AIN1 AIN2 10V REF AOUT1 PROCESS MIN MAX SPEED SEQUENCING LOGIC RAMP P2 MAX SPEED P3 MIN SPEED REFERENCE SELECT P8 JOG SPD P4 ACCEL TIME P5 DECEL TIME P9 STOP MODE SPE...

Page 134: ...tpoint 10k Speed Setpoint User Relay 10 9 8 7 6 5 4 3 2 1 RL1A RL1B 13 12 11 WIRE SINGLE STARTING DIN7 ENCB not used DIN6 ENCA DIN5 NOT COAST STOP 24V coast to stop 0V drive may run DIN4 DOUT2 NOT STOP 24V RUN FWD RUN REV signals latched DIN3 JOG 24V jog DIN2 REMOTE REVERSE 0V remote forward 24V remote reverse DIN1 RUN FORWARD 24V run forward 24V AOUT1 RAMP OUTPUT 10V REF AIN2 PROCESS FEEDBACK AIN...

Page 135: ...ry parker com IE Ireland Dublin Tel 353 0 1 466 6370 parker ireland parker com IN India Mumbai Tel 91 22 6513 7081 85 IT Italy Corsico MI Tel 39 02 45 19 21 parker italy parker com JP Japan Tokyo Tel 81 0 3 6408 3901 KR South Korea Seoul Tel 82 2 559 0400 KZ Kazakhstan Almaty Tel 7 7272 505 800 parker easteurope parker com MX Mexico Apodaca Tel 52 81 8156 6000 MY Malaysia Shah Alam Tel 60 3 7849 0...

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