Parker Balston NitroFlow60 Installation, Operation And Maintenance Manual Download Page 1

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Bulletin TI-NITROFLOW60-G

Installation, Operation and Maintenance Manual

NitroFlow60 and NitroFlow60D Generators

www.labgasgenerators.com

1-800-343-4048

NitroFlow60

and NitroFlow60D

Installation, Operation, and Maintenance Manual

Summary of Contents for NitroFlow60

Page 1: ...ITROFLOW60 G Installation Operation and Maintenance Manual NitroFlow60 and NitroFlow60D Generators www labgasgenerators com 1 1 800 343 4048 NitroFlow60 and NitroFlow60D Installation Operation and Maintenance Manual ...

Page 2: ...0D Generators www labgasgenerators com 2 1 800 343 4048 Symbol Description Caution refer to accompanying documents for explanation Refer to the caution note indicated for explanation Caution risk of electric shock Refer to the warning note indicated for explanation 1 1 Explanation of Warning Symbols ...

Page 3: ...overning bodies could jeopardize the safety of the operator and void the safety certification of this product Retain these instructions for future reference If you have any questions please call the Technical services department at 1 800 343 4048 8AM to 5PM Eastern Time or e mail at balstontechsupport parker com For other locations please contact your local representative Please refer to page 2 fo...

Page 4: ...he airflow through the intake filter compressor pump aftercooler receiver tank and check valve The compressed air then flows through a water separator and prefiltration where additional water liquid and vapor is removed After filtration the compressed air flow passes through a 3 way pneumatic valve an activated carbon prefilter nitrogen module pressure regulator and post carbon filter providing th...

Page 5: ...directed along the fibers to sweep out additional water vapor laden air and vented to atmosphere in the cabinet A dew point of 40 F is achieved at a pressure of 100 psig and flow rate of 4 slpm Available with NitroFlow60D only Prefilters Water Separator Inlet Carbon Module and Filter 3 way Pneumatic Valve Nitrogen Module Dryer Membrane There is one final activated carbon module and particle filter...

Page 6: ...e should be sized accordingly 3 The service should be protected by a minimum 20 amperes circuit breaker The value is based on the application equipment requirements as well as the electrical components tolerance and uncontrollable external variables The generator is for indoor use only Do not install outdoors The ambient temperature of the air surrounding the generator should not exceed 90 F 32 C ...

Page 7: ... NPT bulkhead fitting and a cap on the second outlet port Parker Balston recommends minimum 3 8 PFA plastic tubing with a minimum pressure rating of 125 psig 8 6 bar Check all piping connections for leaks using a bubble type leak detecting solution Drains Outlet Gases Figure 8 There are six plastic tubing connections for the NitroFlow60 generator 1 nitrogen outlet gas connection 1 dry air outlet g...

Page 8: ...uty cycle pump on continuously The generator has its own automatic water drain system The 3 filters located on the back of the generator are equipped with pneumatic drains that open when the water level reaches a predetermined point Compressor drain operate every 10 minutes opens for 2 seconds the two internal filter bowls also drain every 10 minutes The generator cabinet has two LED indicators se...

Page 9: ...electromechanical devices to avoid injury or damage Safety risks that may affect the service personnel are identified with the necessary protective measures described Parker highly recommends service be performed by a Parker trained technician only Call the factory about PMP the Preventative Maintenance Program The service personnel will verify the safe state of the generator after the maintenance...

Page 10: ...Sleeve 1 8700 hours Schedule 2 refer to figure 17 Replace Quantity Hours Filter Element P N 100 18 DX 1 8700 hours Filter Element P N 100 18 BX 1 8700 hours Filter Silencer P N 75117 1 8700 hours Filter Element P N 100 09 BX 2 8700 hours Carbon Module P N B04 0525 2 8700 hours Schedule 1 Compressor Figure 16 Figure 15 Figure 17 Maintenance Items Schedule 2 Nitroflow60 and Nitroflow60D Generator Fr...

Page 11: ... by removing two screws at the rear with a phillips head screwdriver and pulling top panel to the rear 2 Remove the generator cabinet on the unit by removing two screws with a phillips head screwdriver a LOOSEN do not remove three hex head screws located at the front of the cabinet figure 18 b Remove compressed air inlet tube from generator cabinet see Figure 19 c Pull cabinet to the rear and lift...

Page 12: ...the proper amount of grease according to the grease delivery Table 1 figure 22 Note Pump grease gun before feeding to eliminate air from the needle adapter Each pump equals 0 65 grams of grease The volume of grease is less after the 2nd pump since some grease remains in the extension adapter 4 Replace the plastic dust cap Figure 21 belt diagram Grease Orbital Scroll Compressor Bearings Table 1 Gre...

Page 13: ... the seal is properly locking onto the channel indentations located just past the high pressure seal Note The indentations are machined into the seal channel to prevent the low pressure seal from moving 9 Blow off any dust caused by removing the seal from the channel 10 Install the low pressure seal completely Note Make sure the side and bottom lip notches are facing INWARD and DOWN into the seal ...

Page 14: ...Replace either one or both fuses as required To maintain safety use only fuses of the size and type specified in the Specifications section of this manual These instructions describe the replacing of the two coalescing pre filters the two carbon modules and two particulate filters in the NitroFlow60 Generator System Series Generator must be set to OFF and pressure gage must read zero before filter...

Page 15: ...ring is sealed in the groove before reinstalling the bowl Hand tighten Figure 28 Figure 30 Figure 31 Figure 32 Figure 29 1 Remove the top panel from the NitroFlow60 Generator Series by removing two screws with a phillips head screwdriver and pulling top panel to the rear 2 Disconnect the plastic tubing from the press fittings on the inlet and outlet ports of the module To remove the tubing from th...

Page 16: ...art Up Time 10 Minutes 10 Minutes Compressor Outlet Tank Drain 1 4 Tube 1 4 Tube Ports Filter Drains 2 1 4 Tube 1 4 Tube Ports Water Seperator 1 4 Tube 1 4 Tube Ports Nitrogen Outlet 1 4 NPT 1 4 NPT Ports Dry Air Outlet 1 4 NPT Fuses Primary FU1 FU2 10 3 x 38 1mm Type T 600V 1 25A 10 3 x 38 1mm Type T 600V 1 25A Fuses Secondary FU3 6 3 x 31 7mm Type T 250V 1 25A 6 3 x 31 7mm Type T 250V 1 25A Dime...

Page 17: ...nd V Belts and Check Valve 4 Kit 4 includes 2 V Belts 5 Kit 5 includes 2 Coalescing Filters 4 Filter Silencer 2 Particulate Filters 2 Carbon Modules Replacement Parts Troubleshooting Disconnect the electrical power and depressurize the generator before attempting any troubleshooting activities according to the shut down steps in the operation section Only trained personnel using reasonable care sh...

Page 18: ...g power supply and unit power rating Replace contractor assembly Replace motor Compressor is running but will not make pressure Auto drain valve is open continuously Drive belts broke or are too loose Clogged intake filter element Pressure relief valve has opened Excessive tip seal wear Motor running wrong direction Replace auto drain valve Replace drive belts and or tighten to specification Repla...

Page 19: ...n Replace cooling air fan Re grease Clean aftercooler Replace tip seals per instructions every 5 000 hrs Check replace filter Clean unit Compressor shuts down on temperature malfunction Temperature switch has unplugged Temperature switch has failed Plug in temperature switch Replace temperature switch Compressor turns on off rapidly Receiver tank has high level of water Compressor check valve has ...

Page 20: ...loat drain malfunction Spent carbon modules Internal leak Water carryover due to water seperator float drain malfunction Water carryover due to filter float drain malfunction High relative humidity Flow demand greater than 4 SLPM Turn on compressor Open pressure regulator Check for leaks at connections Check for leaks Check for leaks See compressor section Replace filter Reduce flow demand Reduce ...

Page 21: ...ct or refund the original price for the product This warranty applies only to defects in material or workmanship and does not cover wear components on compressors routine maintenance recommended by the instructions provided with this product or filter cartridges Any modification of the product without written approval from Parker will result in voiding this warranty Complete details of the warrant...

Page 22: ...Bulletin TI NITROFLOW60 G Installation Operation and Maintenance Manual NitroFlow60 and NitroFlow60D Generators www labgasgenerators com 22 1 800 343 4048 Figure 34 ...

Page 23: ... 4 bar 58 psi 5 bar 72 psi 6 bar 87 psi 7 bar 101 psi 99 5 9 34 12 5 15 7 18 9 99 13 2 17 6 22 5 26 8 98 19 0 25 0 32 5 39 0 97 24 2 32 1 42 0 50 4 96 29 6 39 4 51 2 60 0 95 35 4 47 7 60 0 Flow Rates Nominal conditions for the charts are Temperature 68 F 20 C and Ambient Pressure 14 7 psi 1013 mbar a The maximum pressure for the nitrogen is 101 5 psi Flow meter accuracy 0 5 99 purity ...

Page 24: ...alley Trading Estate Gateshead Tyne and Wear Angleterre NE11 0PZ Tel 44 0 191 402 9000 Fax 44 0 191 482 6296 www parker com dhFNSdhFNS_TSG parker com Parker Hannifin Corporation Filtration and Separation Division 242 Neck Road Haverhill MA 01835 Tel 978 858 0505 Fax 978 478 2501 www labgasgenerators com CELL DRAFT REC Y C L A B L E R E C Y C L A B L E R E C Y C L A BLE 2012 2015 Parker Hannifin Co...

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