Panasonic VF0 Series 400V class Instruction Manual Download Page 1

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Compact Inverter

VF0 Series 400V class

Instruction Manual

Read this manual carefully before
attempting to operate the inverter
and store it for future reference.

Panasonic Electric Works Co., Ltd

Summary of Contents for VF0 Series 400V class

Page 1: ...Compact Inverter VF0 Series 400V class Instruction Manual Read this manual carefully before attempting to operate the inverter and store it for future reference Panasonic Electric Works Co Ltd ...

Page 2: ...with the application of this product to any given installation that MEW can not assume responsibility or liability for actual use based on the illustrated uses and applications shown herein No patent liability is assumed by MEW with concern to the use of information equipment or circuits outlined in this text Reproduction of this manual in whole part or otherwise is prohibited without the express ...

Page 3: ...ument The following statements common to the system must be read and understood ATTENTION Only qualified personnel familiar with the VF0 and its application should plan install start up or maintain the system Failure to comply may result in personal injury and or equipment damage ATTENTION This assembly contains parts that may be sensitive to static discharge Static control precautions will be req...

Page 4: ... type of matter could lead to fires Install the unit according to the instruction manual on a place where the weight can be withstood Failure to do so could lead to dropping of the unit and to injuries Do not install or operate an inverter that is damaged or missing parts Doing so could lead to injuries CE Mark Conditions VF 0 inverter meets overvoltage category II of the standard EN50178 The inve...

Page 5: ...lure to do so could lead to electric shocks or fires Always install the unit before wiring Failure to do so could lead to electric shocks or fire ATTENTION Do not connect an AC power supply to the output terminals U V W Doing so could lead to injuries or fire Confirm that the product s rated voltage and the AC power supply voltage match Failure to do so could lead to injuries or fire Tighten the t...

Page 6: ...t mode and ride through function settings if the run signal is on and the power is turned ON or the power is restored after a power failure the unit may start restart suddenly Bear this in mind before conducting maintenance Design the machine so that personel safety can be ensured even if the unit starts suddenly Failure to do so could lead to injury Depending on the start mode function setting if...

Page 7: ...uld lead to injury 4 MAINTENANCE INSPECTION AND PART REPLACEMENT ATTENTION Wait at least five minutes after turning the input power OFF before starting inspections Failure to do so could lead to electric shock Maintenance inspection and part replacement must be done by qualified persons Remove all metal personal belongings watches bracelets etc before starting the work Use tools treated with insul...

Page 8: ...y General Precautions All diagrams in this instruction manual show the state with the cover or safety partitions removed to explain the details Before operating the product replace the covers and partitions to the positions specified and operate the unit according to the instruction manual ...

Page 9: ... Functional Descriptions By Parameter 37 To Effectively Use the Inverter contents 64 Changing from Local Control to External Control 65 Changing and Setting the Maximum Output Frequency 66 Boosting Torque at Low Speeds 67 Supplementary Explanation for Multi function Terminal Input 68 0V Stop Function 73 Resetting Fault Trips 73 Individual Details and Remedies for Fault Trips 74 Troubleshooting 1 7...

Page 10: ... start or stop the inverter with the magnet contactor Power factor Connect this when the power factor must be improvement improved reactor Option for input side Input noise filter Connect this when noise to the peripheral devices is a problem Option for input side Inverter The ambient temperature is a particularly important factor for the installation site Make sure that the tolerable value is not...

Page 11: ...hot during operation Radio interference The main circuit of the inverter contains a higher harmonic component and may interfere with communications equipment such as AM radios if these are used nearby The amount of radio interference depends on the field strength in the area where the inverter is used While it is difficult to completely eliminate radio interference it may be reduced by changing th...

Page 12: ...hat activate these protection functions Depending on the state the inverter life could drop or damage could occur Before using the inverter measure the output current etc with a measuring instrument and check the details of the fault trip memory Make sure that there are no problems in respect to the all precautions listed in this instruction manual including those above and in respect to the produ...

Page 13: ...unction Make sure the ambient temperature stays within the specification The ambient temperature surrounding the inverter will increase when it is installed near a heating unit or housed inside a panel This may reduce the life of the inverter If you want to house the inverter inside a panel give careful consideration to the cooling method and panel size Tolerable ambient temperature 10 C to 50 C N...

Page 14: ...H1 D 0 75kW 130 121 110 130 90 148 1 5 2 2kW 130 121 110 130 90 161 3 7kW 160 151 140 130 90 161 Outline Dimensions W1 W H1 H W2 Unit mm 4 ø5 Mounting holes D 7 8 Note The 1 5 2 2 and 3 7kW capacities have a cooling fan at the broken line section shown on the left ...

Page 15: ...cation Check the rating nameplate to confirm that the ordered product has been delivered Mounting hole Operation panel Frame Warning label Rating nameplate Terminal cover Control wire lead in hole Main circuit wire lead in hole Heat sink fins Ground terminal Cooling fan Note The cooling fan is mounted on the 1 5 to 3 7kW capacities It is not mounted on the 0 75kW capacity Terminal cover ...

Page 16: ... center bottom edge of the terminal cover 2 Closing the terminal cover Lightly press down on the center top edge of the terminal cover Note After closing the terminal cover confirm that it is securely closed 1 1 2 Explanation of inside of terminal cover Opening and closing the terminal cover Note This explanatory drawing shows the state with the terminal cover removed During normal use do not remo...

Page 17: ...this switch changes the display between the frequency and current up button This switch is used to change the data and output frequency and to set forward run direction when carrying out forward rotation with the operation panel down button This switch is used to change the data and output frequency and to set reverse run direction when carrying out reverse rotation with the operation panel Freque...

Page 18: ...o do so could lead to fire Precautions Note the following points carefully to prevent miswiring and misuse of the inverter Devices may be broken 1 Connect the power supply to input terminals R L1 S L2 T L3 and the motor to output terminals U V W 2 Make sure to ground the supply neutral 3 Do not connect anything other than the optional brake resister across terminals DB and DB Never short these ter...

Page 19: ...fications are shown below Always consider the working conditions carefully before using Note that the inverter could be damaged if the specifications are exceeded during use Maximum duty factor ED 2 Maximum working time 3 seconds Maximum torque 100 Always connect protective devices such as fuse for overcurrent short circuits and leakage protection to the input Power supply Circuit breaker MCCB Mot...

Page 20: ...5A 1 5 kW 10A 2 2 kW 15A 3 7 kW 20A 1 2 N m 12 2 kgf cm 2mm 2 14AWG Note 1 If the breaker s overcurrent trip is a magnetic type the device could overheat due to higher harmonics Use a load rate of 50 or less in this case Note 2 When using an installed circuit breaker with motor protection remove it Note 3 Crimp connectors used must be ring terminals ...

Page 21: ...requency setting analog signal input terminal P09 3 Common terminal for 1 2 4 to 9 signals 4 Multi function analog signal output terminal 0 to 5V PWM P58 P59 5 Start stop forward run signal input terminal P08 6 Forward reverse reverse run signal input terminal P08 7 Multi function control signal SW1 input terminal P19 P20 P21 8 Multi function control signal SW2 input terminal Frequency setting sig...

Page 22: ...wer wiring 2 Maximum control signal wire length is 30m or less 3 The control circuit s input signal is a minute signal so use two minute signal contacts in parallel or use a twin contact to prevent contact faults when inputting the contact 4 No voltage contact signal or open collector outputs signal should be used with control terminals No 5 to 9 If a voltage signal is applied across these termina...

Page 23: ...or dedicated option can reach high temperatures so do not touch them Failure to do so could lead to burns The inverter can be easily set to run from low speeds to high speeds Confirm the tolerable speed range of the motor and machine before starting operation Failure to do so could lead to injury Prepare holding brakes when required Failure to do so could lead to injury Before turning power ON che...

Page 24: ... setting Set with the rotation angle of the frequency setting dial on the panel The operation will stop at the Min position 0V stop refer to page 73 and the maximum frequency will be attained at the Max position 2 Digital setting method Parameter P09 set to 1 Press the MODE button on the panel to enter the frequency setting mode Fr Press the SET button set the frequency to be set with the up butto...

Page 25: ...o display the rotation direction data change the rotation direction with the up button and down button and then press the SET button to enter the data Forward run is set as the factory setting Operation will start when the RUN button is pressed and will stop when the STOP button is pressed 3 Combination of MOP function rotation direction setting mode and forward reverse run operation Forward rever...

Page 26: ...ng operation Gradually turn the frequency setting dial clockwise The motor will start rotating and will reach 25Hz operation when 25 0 is displayed Run command Press the RUN button The run state will be entered but as the frequency setting dial is set to Min the 0V stop state will be entered Frequency setting Changing the rotation direction Press the MODE button Press the SET button The main displ...

Page 27: ...te will be entered RUN The main display lamp will turn Example for rotating in forward direction at operating frequency 25Hz Example to set operating frequency to 50Hz Changing the frequency Turn the frequency setting dial clockwise and set to the Max position The motor speed will increase and reach 50Hz in approx 2 5 seconds Stopping operation Stop command Press the STOP button The motor will sta...

Page 28: ... Example to rotate in reverse at operating frequency 50Hz Example to change from reverse run to forward run during operation Stopping operation Stop command Press the STOP button The motor will start to decelerate and will stop in approx 2 5 seconds STOP Changing the frequency Example to rotate in reverse at operating frequency 25Hz Forward run setting Press the up button and set the rotation dire...

Page 29: ...mmnad Press the SET button The main display will flicker The main display lamp will turn ON Example for rotating in forward direction at operating frequency 25Hz Stop command Press the STOP button The motor will start to decelerate and will stop in approx 5 seconds STOP MODE SET Press the up and down buttons to display 25Hz on the main display The main display will flicker Press the SET button to ...

Page 30: ...se run Forward run 5 0 0 0 0 0 Continued from previous page Example to rotate in reverse at operating frequency 50Hz Changing the rotation direction Press the MODE button Press the SET button The main display will flicker MODE Press the up button The main display will flicker Press the SET button to set the data Press the MODE button Run command Press the RUN button As the frequency is already set...

Page 31: ...ction setting mode The rotation direction can be set and the control status local external can be monitored with panel operations Data change Change the data with the and buttons and press the SET button to set the data Mode display Output current display mode Local Forward run Local Reverse run During external control L will change to E 4 Function setting mode The parameter data can be changed an...

Page 32: ...esetting Fault Trips on page 73 3 The set data will be stored in the memory even after the power supply has been turned OFF Setting and Changing Functions Changing the parameter P03 data from 50 to 60 Press the STOP button to stop the inverter Press the SET button to display the parameter P03 data The main display will flicker STOP Press the up button twice and change the parameter No to P03 Press...

Page 33: ... Boost level Parameter P29 to P31 Jog frequency acceleration deceleration time Parameter P32 to P38 Preset frequency 2 to 8 Parameter P39 P40 2nd acceleration deceleration time Parameter P56 P57 Bias Gain frequency Parameter P59 Analog PWM output compensation Parameter P61 Line speed multiplier Parameter P64 Carrier frequency Note 0V stop may occur if the preset frequency 2 to 8 is set to 000 the ...

Page 34: ...d in the 0V stop state the output frequency current display mode will be returned to Operation state for 50Hz operation Press the SET button to display the parameter P05 data The main display will flicker Press the up button four times and change the parameter No to P05 Press the MODE button three times and enter the function setting mode MODE Press the up or down button to set the data display va...

Page 35: ...AX OUTPUT FREQUENCY Hz 50 to 250 50 0 P16 BASE FREQUENCY Hz 45 to 250 50 0 P17 ACCELERATION FREQUENCY HOLD 0 1 1 P18 DECELERATION FREQUENCY HOLD 0 1 1 P19 SW1 FUNCTION SELECT 0 to 7 0 P20 SW2 FUNCTION SELECT 0 to 7 0 P21 SW3 FUNCTION SELECT 0 to 8 0 P22 PWM CONTROL FUNCTION SELECT 0 1 0 P23 PWM SIGNAL AVERAGING 1 to 100 01 P24 PWM SIGNAL CYCLE ms 1 to 999 01 0 P25 OUTPUT TR FUNCTION SELECT 0 to 7 ...

Page 36: ...IP FREQUENCY 3 Hz 0 0 5 to 250 000 P46 SKIP FREQUENCY BAND WIDTH Hz 0 to 10 0 P47 CURRENT LIMIT FUNCTION sec 0 0 1 to 9 9 00 P48 POWER LOSS START MODE 0 1 2 3 1 P49 INSTANTANEOUS POWER FAILURE RESTART SELECT 0 1 2 0 P50 WAIT TIME sec 0 1 to 100 00 1 P51 RETRY FUNCTION SELECT 0 1 2 3 0 P52 NO OF RETRIES 1 to 10 1 P53 LOWER FREQUENCY CLAMP Hz 0 5 to 250 00 5 P54 UPPER FREQUENCY CLAMP Hz 0 5 to 250 2...

Page 37: ...ING CLEAR 0 1 0 P67 FAULT DISPLAY 1 Latest P68 FAULT DISPLAY 2 Previous P69 FAULT DISPLAY 3 Second to latest P70 FAULT DISPLAY 4 Third to latest Refer to page 74 Note 1 The asterisk indicates the inverter s rated current Note 2 The star mark indicates parameters that can be changed during operation ...

Page 38: ...999 The display code for 0 04 sec is 000 The maximum output frequency is set with parameters P03 and P15 FREQUENCY RANGE V F PATTERN Parameter P03 A frequency range of 50 60Hz or 50 to 250Hz can be set independently from the maximum output frequency 50 to 250Hz Data setting value Name Remarks 50 50Hz mode 60 60Hz mode The frequency range is set regardless of the parameter P15 and P16 settings FF F...

Page 39: ...Square torque mode For fan and pump applications TORQUE BOOST LEVEL Parameter P05 Used to select a torque boost level that best fits the load characteristics Data setting range 0 to 40 A larger value causes a higher output voltage and stronger boost Constant torque mode Square torque mode Constant Square torque mode torque mode 0 100 0 100 Output voltage Boost level Output voltage Output frequency...

Page 40: ...ccur if a current that is 140 of the rated inverter current flows for one minute 1 Valid Without output frequency derating 2 Valid With output frequency derating 3 Valid Forced ventilation motor specifications Parameter P06 1 Parameter P06 2 Parameter P06 3 Parameter P07 Setting of thermal relay current Data setting range A 0 1 to 100 Set current and thermal relay function Set current 100 Does not...

Page 41: ... valid LOCAL EXTERNAL FREQUENCY Parameter P09 Used to select whether the frequency signal is to be set from the operation panel local or with an input signal external Data setting value Local External Frequency setting signal details Operation method and control terminal connection diagram 0 Potentiometer panel Frequency setting dial Max maximum frequency Refer to P03 15 Min Minimum frequency or 0...

Page 42: ...ration time and then the motor stops 1 Coast to stop The inverter output is shut off immediately by the stop signal STOP FREQUENCY Parameter P12 Used to set the frequency which the inverter output stops when the inverter decelerate to a stop Data setting range Hz 0 5 to 60 set in 0 1Hz increments DC BRAKE TIME and DC BRAKE LEVEL Parameter P13 and P14 The DC brake can be applied when the inverter o...

Page 43: ...ency clamp parameter P54 cannot be output Note 2 Read the precautions given on page 66 when setting a value other than 50Hz or 60Hz ACCELERATION FREQUENCY HOLD Parameter P17 When the set acceleration time is too short for the inertial load this parameter can be used to temporarily reduce the acceleration rate to prevent an overcurrent trip Setting data Function details 0 Stall prevention function ...

Page 44: ...ion for the brake resistor Refer to the precautions on page 15 for installing the brake resistor etc SW1 SW2 SW3 FUNCTION SELECT Parameter P19 P20 and P21 Used to set the control functions of SW1 SW2 and SW3 control circuit terminals No 7 8 and 9 Also read the supplementary details on pages 68 to 72 Function setting switch SW1 terminal No 7 SW2 terminal No 8 SW3 terminal No 9 Setting parameter No ...

Page 45: ...e trip are confirmed and measures are taken resetting can be done with this SW signal Always input the SW signal at ON closed Even if the stop signal or reset signal is input during a fault trip the trip state will be held Confirm the details of the trip and take measures and then reset the state by OFF opened this SW signal Jog function The signal input terminal is set for executing jog operation...

Page 46: ...ics selection function The inverter will run with the data set in the 2nd acceleration time parameter P39 2nd deceleration time parameter P40 2nd base frequency parameter P41 and 2nd torque boost level parameter P42 when the SW signal is ON closed Set frequency setting function When the frequency setting is digital setting with operation panel P09 1 the frequency can be changed with SW1 and SW2 by...

Page 47: ...al ON Signal set with parameter P09 OFF PWM signal 2 Terminal No 9 PWM signal input terminal Input with an open collector signal having a capability of the maximum rated voltage and current 50VDC 50mA or more Relation of PWM signal and frequency command value OFF Tr ON Tr OFF Tr ON Tr Voltage waveform across terminals No 9 and 3 Frequency command value Hz ON time PWM cycle maximum output frequency...

Page 48: ...onse speed will drop Parameter P24 PWM signal cycle The cycle of the input PWM signal is set with this parameter Set a value within 12 5 of the PWM signal cycle to be input For example if the PWM signal period input is 100ms the setting value will be between 88 and 112 Note 1 The output frequency is the 0V stop or minimum frequency when the PWM signal is in the state without ON and is the maximum ...

Page 49: ...7 Output status signal PWM signal proportional to the output frequency or output current is constantly output Note The output frequency proportion or output current proportion for setting data 7 is set with parameter P58 OUTPUT RY FUNCTION SELECT Parameter P26 Used to set the functions of the relay output control terminals A B and C Data setting value Function Conditions for relay to turn ON acros...

Page 50: ... OFF ON ON JOG FREQUENCY JOG ACCELERATION TIME JOG DECELERATION TIME Parameter P29 P30 and P31 Used to set the operating frequency acceleration deceleration time when jog operation is executed Parameter P29 Jog frequency setting Data setting range Hz 0 5 to 250 Parameter P30 Jog acceleration time setting Parameter P31 Jog deceleration time setting Data setting range sec 0 04 0 1 to 999 Note 000 is...

Page 51: ...peed 8 frequency setting Data setting range Hz 000 0 5 to 250 000 sets 0V stop Setting unit Hz 0 1 0 5 to 100Hz 1 100 to 250Hz Note Frequencies that exceed the maximum output frequency and the upper frequency clamp will not be output 2nd ACCELERATION TIME and 2nd DECELERATION TIME Parameters P39 and P40 Used to set the 2nd acceleration deceleration time selected with the 2nd characteristics select...

Page 52: ...eter P42 Used to set the 2nd torque boost level selected with 2nd characteristics select switch Data setting range 0 to 40 The output voltage will increase and the boost level will increase when a larger value is set Max output frequency P15 2nd base frequency Output frequency Hz Output voltage 0 100 Constant torque mode Square torque mode Parameter P04 0 Parameter P04 1 100 0 Output voltage Boost...

Page 53: ...nt reaches the overcurrent stall level due to an overload operation the frequency is automatically reduced When the load returns to the correct level the frequency is automatically returned to the original setting and the operation is continued This function is effective for preventing overcurrent trips in machines that knead glutinous materials etc The function s validity and the deceleration tim...

Page 54: ...he wait time has elapsed after the power is turned ON Data setting value Outline operation Details of operation 0 Run Operation starts immediately when the power is turned ON and the low voltage level LU level is exceeded 1 OP stop The inverter OP trips when the power is turned ON and the low voltage level LU level is exceeded Turn the start input signal OFF once reset the inverter and then turn t...

Page 55: ...ime LU level Power supply Run signal Operation when 0 is set Operation when 1 is set Operation when 2 is set Operation when 3 is set Wait time OP trip OP trip Note The wait time can be set with parameter P50 Power supply Run signal Operation when 0 is set Operation when 1 is set Operation when 2 is set Operation when 3 is set ...

Page 56: ...r restarts at the frequency applied before the ride through restart occurred LU will be displayed but a fault warning signal will not be output Operation takes place according to the details set in the start mode Note 1 This is the min time for operation at the rated output current This time may be longer depending on the model Note 2 This is the min time This time may be longer if the rated capac...

Page 57: ...erval for retrying is set with parameter P50 wait time The fault warning signal will not be output during retry If a fault occurs even when the set number of retries has been carried out a fault warning signal will be issued If a fault not selected occurs during retry a fault warning signal will be output and the counted number of retries will be cleared The counted number of retries will be clear...

Page 58: ...it Hz 0 1 0 5 to 100Hz 1 100 to 250Hz Note 1 If the upper frequency clamp is lower than the maximum output frequency parameter P15 the upper frequency clamp will have the priority Note 2 If the lower frequency clamp is higher than the upper frequency clamp the upper frequency clamp will have the priority Max frequency Parameter P15 Set frequency signal Lower frequency clamp Parameter P53 0 Output ...

Page 59: ... frequency setting Data setting range Hz 000 and 0 5 to 250 When 000 is set 0V stop will function Note 1 A frequency exceeding the maximum output frequency or upper frequency clamp cannot be output The frequency will not drop below the lower frequency clamp Note 2 Even if a minus frequency setting signal is input the inverter will not run in reverse When bias frequency setting is positive When bia...

Page 60: ...tput frequency Duty 0 75 150 of rated output current Output current Note 1 The parameter P25 output TR function selection data must be 7 for the PWM output to be attained from terminals No 10 11 Note 2 The PWM output signal cycle is 1ms Handling of 0 to 5V voltage output and output status signal PWM 1 The output signal is not intended for precise measurement Use this only as a guide value Use a se...

Page 61: ...requency when the line speed is displayed on the operation panel s main display Data setting range 0 1 to 100 can be set in 0 1 units Example Display line speed Line speed m min F Hz K multiplier To display the line speed 25 m min for 50Hz set the multiplier K to 0 5 Note A line speed exceeding 999 cannot be displayed The 4 pole motor speed cannot be displayed MAX OUTPUT VOLTAGE Parameter P62 Used...

Page 62: ...of settings are possible Note 1 This setting can be changed during operation but changes in the following Low frequency group and High frequency group can be made only when operation is stopped Low frequency group 0 8 to 1 6 kHz High frequency group 2 5 to 10 0 kHz Note 2 When the data value is set to 10 0 the rated output current for only the 3 7kW capacitor inverter must be reduced Refer to the ...

Page 63: ...e cannot be called without inputting the password Write down the password so that you do not forget it Press the up and down buttons to display the previously set password The main display will flicker The parameter No will appear when the SET button is pressed Press the STOP button to stop the inverter STOP When the MODE button is pressed three times the password input display PS will appear and ...

Page 64: ...ll automatically change to 0 after the data is changed and the changing procedure will be completed FAULT DISPLAY 1 to 4 Parameter P67 to P70 Up to four causes of trips are saved even when the power is turned OFF The details of the faults can be confirmed with parameter P67 latest fault details P68 previous fault details P69 second to last fault details and P70 third to last fault details Note See...

Page 65: ...ternal Control 65 z Changing and Setting the Maximum Output Frequency 66 z Boosting Torque at Low Speeds 67 z Supplementary Explanation for Multi function Terminal Input 68 z 0V Stop Function 73 z Resetting Fault Trips 73 To Effectively Use the Inverter ...

Page 66: ...OP Press the MODE button three times Change from P01 to P08 using the buttons Press the SET button Change from 0 to 2 using the buttons 2 Enabling external control for frequency setting signals 0 to 10V Parameter P09 To change parameter P09 from 0 to 4 Press the SET button and set the data Press the SET button Change from 0 to 4 using the buttons Press the MODE button 1 2 3 4 to 20mA Operation can...

Page 67: ...s set the frequency to match the motor characteristics Note 3 If the base frequency must be changed together with the max output frequency for a high speed exclusive motor etc change parameter P16 with the procedure given above Note 4 When running a general purpose motor with a frequency higher than the commercial frequency the base frequency will be set to the normal motor s rated output frequenc...

Page 68: ...e output voltage and thereby increase the torque Note 1 If the boost level is too high an overcurrent fault overload fault or motor overheating could occur or the noise could increase Note 2 The motor current will increase when the boost level is increased Carefully consider the settings for the overload function and overload current parameters P06 P07 Boosting Torque at Low Speeds ...

Page 69: ...re used there will be four speeds Example When only SW1 is used the speeds will change between speed 1 and speed 2 When SW1 and SW2 are used the speeds will change between speeds 1 and 4 If 000 is set for the speeds 2 to 8 frequency parameters P32 to P38 the inverter will stop 0V stop when that multi speed frequency is selected 2 Reset input function Parameters P19 P20 P21 Data setting value 1 Thi...

Page 70: ... press the STOP button 4 Jog function Parameters P19 P20 P21 Data setting value 3 Jog operation for positioning can be carried out with external signals Note that the local external control parameter P08 must be set to external Example When SW1 parameter P19 3 is set to jog function and local external control is set to 2 3 5 6 Start stop Forward reverse Common Terminal connection 7 Jog selection I...

Page 71: ...et by turning the start stop signal OFF However a fault trip will occur when the start stop signal is turned ON again Normal operation can be resumed by closed the auxiliary stop signal and then turning the start stop signal ON 6 Coast to stop function Parameters P19 P20 P21 Data setting value 5 This function is used to coast the inverter to a stop with a signal from an external source The fault d...

Page 72: ...rameters P19 P20 P21 Data setting value 7 The acceleration time deceleration time torque boost and base frequency can be changed to the 2nd characteristics with the switch signal from an external source Changeover switch OFF Changeover switch ON Operation characteristics 1st acceleration time parameter P01 1st deceleration time parameter P02 Torque boost level parameter P05 Base frequency paramete...

Page 73: ...and saved with buttons Saved when SW3 changes from ON to OFF B A Note 1 When both the button SW1 and button SW2 are OFF and ON in A or B regions etc the operating frequency will not change Note 2 The frequency is saved when the save switch SW3 changes from ON to OFF The frequency at that point will be saved even if the frequency is changing Note 3 The operating frequency can also be saved by carry...

Page 74: ... once then turn it ON again Operation can be started when the power is turned ON again Resetting by stop signal 1 When operation is set to local Parameter P09 set to 0 or 1 The fault will be reset when the STOP button on the operation panel is pressed Operation can be restarted after this 2 When operation is set to external Parameter P09 set to 2 or 3 The fault will be reset when the run command s...

Page 75: ...and fan operation Increase the deceleration time OC1 Overcurrent during acceleration Check for an open output phase Increase the acceleration time Adjust the torque boost level OC2 Overcurrent during constant speed Check for an open output phase Eliminate excessive changes in load OC3 Overcurrent during deceleration Check for an open output phase Increase the deceleration time OU1 Excessive intern...

Page 76: ...as turned ON while the run signal was ON The run signal was turned ON while setting data in the stopped mode or the mode was returned to the operation mode with the MODE button Check the power loss start mode parameter P48 Check the run signal when the data is being set CPU Excessive noise was applied on the inverter Reduce the noise around the inverter Note Refer to Troubleshooting 1 and 2 on pag...

Page 77: ... could lead to electric shock or injury 1 The motor does not rotate when fault display is not lit Troubleshooting 1 Is the power voltage correct Yes Is 000 displayed on the panel Press the MODE button to display 000 No Yes Turn the local or external run signal ON Yes Check the run signal and setting Set the frequency setting value to 0 5Hz or more The frequency does not appear or there is no outpu...

Page 78: ...heck whether it has been in use 2 Check if this is an inverter malfunction failure a wiring or motor malfunction If the phenomenon occurs for the first time or immediately after installation Remove inverter load wiring from terminals U V and W Turn the local or external run signal ON OC1 etc on pages 74 and 75 YES Inverter malfunction Contact Matsushita Note If the displays shown on pages 74 and 7...

Page 79: ...or continuous operation at low frequency NO YES Does an open phase exist in the output of the inverter YES Inverter malfunction Contact Matsushita Troubleshooting 2 Reduce the load factor Increase the motor capacity If the motor capacity exceeds the inverter capacity increase the latter as well Reduce V F characteristics Reduce the motor load factor or carry out forced cooling Increase the motor c...

Page 80: ...the inverter first Do not perform a megger test on the control circuit The inverter is mainly configured of semiconductor elements So daily inspections must be carried out to prevent the effect of the working environment such as the temperature humidity dust and vibration to prevent problems that occur due to the passage of part usage and part life The standard replacement term that apply when the...

Page 81: ...ake place Generally when the temperature of the aluminum electrolytic capacitor increases by 10 C the life is halved Thus the temperature determines the inverter life span If the inverter is used at high temperatures the aluminum electrolytic capacitor could wear out before the other parts In this case the capacitor must be replaced to extend the inverter s life Part name Standard replacement Repl...

Page 82: ... on any part 3 Clean 1 Tighten fastenings 2 Visual inspection 1 2 Normal Connected electrical conductors and wires 1 Are electrical conductors crooked 2 Is the cover broken 1 2 Visual inspection 1 2 Normal Transformer reactor Strange smells By smell Normal Terminal blocks Is there any damage Visual inspection Normal Transistor diode Check the resistance between terminals Disconnect main circuit wi...

Page 83: ...ltmeter All parts 1 Any strange smells or discoloration 2 Is there heavy rusting 1 2 Visual inspection and smell 1 2 Normal Control and protection circuits Capacitor Any trace of liquid leaks or deformation Visual inspection Normal Cooling system Cooling fan 1 Is there any abnormal vibration or abnormal noise 2 Are any of the connections loose 1 Audible check 2 Tighten fastenings 1 2 Normal Displa...

Page 84: ...pacity is that for the output voltage 460V Note 3 The power supply capacity will change according to the impedance on the power supply side Prepare a power supply larger than the values given in the table z Standard specifications Three phase 400V type Applied motor output 0 75 to 3 7kW Rated output voltage 3 phase 380 to 460VAC proportional to power supply voltage Rated output Overload current ra...

Page 85: ...o 250Hz Acceleration deceleration time Optional setting each for 0 04 to 999 seconds Stop mode Select from ramp to stop or coast to stop selection changeover Reset function Stop signal reset external reset panel reset setting possible and power supply reset Stop frequency Optional setting from 0 5 to 60Hz Instantaneous power failure restart Function OFF and 0Hz restart operating frequency restart ...

Page 86: ...5 to 250Hz Bias gain frequency settings Bias frequency set from 99 to 250Hz Gain frequency set from 0 to 250Hz Control External stop function Select from auxiliary stop or coast to stop selection setting Regenerative braking torque 20 or more 100 or more when brake resistor option is connected Braking DC braking Operates when less than stop frequency Braking torque level 0 to 100 set between 20 le...

Page 87: ... Instantaneous overcurrent over temperature SC1 to 3 overcurrent OC1 to 3 overload electronic thermal overload OL low voltage LU overvoltage OU1 to 3 auxiliary stop AU operation error OP Protection Stall prevention function Overcurrent stall prevention regenerative overvoltage stall prevention Working ambient temperature and humidity 10 C to 50 C with no freezing 90 RH or less with no dew condensa...

Page 88: ...han a 3 phase AC motor Panasonic Electric Works Co Ltd AUTOMATION CONTROLS GROUP Head Office 1048 Kadoma Kadoma shi Osaka 571 8686 Japan Telephone Japan 81 Osaka 06 6908 1050 Facsimile Japan 81 Osaka 06 6908 5781 Panasonic Electric Works Europe AG Rudolf Diesel Ring 2 D 83607 Holzkirchen Germany Telephone 49 8024 648 0 Facsimile 49 8024 648 111 Panasonic Electric Works Corporation of America 629 C...

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