Panasonic Toughbook CF-19KDRAXCM Service Manual Download

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ORDER NO.

CPD0811210CE

Notebook Computer

CF-19KDRAXCM

Model No.

This is the Service Manual for

the following areas.

M …for U.S.A. and Canada

Summary of Contents for Toughbook CF-19KDRAXCM

Page 1: ...PD0811210CE Notebook Computer CF 19KDRAXCM Model No This is the Service Manual for the following areas M for U S A and Canada Panasonic Corporation 2008 Unauthorized copying and distribution is a violation of law ...

Page 2: ...ELECTRICAL SHOCK IF THE CUT OFF PLUG IS INSERTED INTO ANY 13 AMP SOCKET If a new plug is to be fitted please observe the wiring code as shown below If in any doubt please consult a qualified electrician Warning THIS APPLIANCE MUST BE EARTHED Important The wires in this mains lead are coloured in accordance with the following code Green and yellow Earth Blue Neutral Brown Live As the colours of the...

Page 3: ...esigned to be incorporated into a computer based system or unit which has an enclosing cover It should never be used as a stand alone drive Danger The serviceman should not remove the cover of drive unit and should not service because the drive unit is a nonserviceable part Please check DANGER label on PD drive unit Unplug the AC power cord to the equipment before opening the top cover of the driv...

Page 4: ...nt 4 After servicing be sure to restore the lead dress insulation barriers insulation papers shields etc LITHIUM BATTERY This computer contains a lithium battery to enable the date time and other data to be stored The battery should only be exchanged by authorized service personel Warning A risk of explosion from incorrect installation or misapplication may possibly occur When using your telephone...

Page 5: ... ECO is enabled 75 of capacity The battery pack is not charged when the computer is first purchased Be sure to charge it before using it for the first time When the AC adaptor is connected to the computer charging begins automatically Should the battery leak and the fluid get into your eyes do not rub your eyes Immediately flush your eyes with clear water and see a doctor for medical treatment as ...

Page 6: ...ram 3 1 4 Diagnosis Procedure 4 1 5 Power On Self Test Boot Check 5 1 6 List of Error Codes Only when the port replicator is connected 6 1 7 Self Diagnosis Test 7 1 8 Wiring Connection Diagram 8 1 9 Disassembly Reassembly 9 1 10 Exploded View 10 1 11 Replacement Parts List 11 1 ...

Page 7: ...5 V 400 mA ExpressCard 11 ExpressCard 34 or ExpressCard 54 x 1 Smart Card 12 ISO7816 x 1 SD Memory Card 13 x 1 Data transfer rate 8 MB per second 14 RAM Module Slot 200 pin 1 8 V SO DIMM DDR2 SDRAM PC2 5300 Compliant 3 t r o p N A L 1 1 J R t r o p m e d o M e l a m n i p 9 b u s D t r o P l a i r e S 2 x 0 2 B S U n i p 4 t r o p B S U e c a f r e t n I RJ 45 External display port Mini Dsub 15 pi...

Page 8: ...40 44 48 52 56 60 64 100 104 108 112 116 132 136 140 149 153 157 161 165 IEEE802 11b IEEE802 11g Channels 1 to 11 IEEE802 11n Channels 1 11 36 40 44 48 52 56 60 64 100 104 108 112 116 132 136 140 149 153 157 161 165 RF Frequency Band IEEE802 11a 5 18 GHz 5 32 GHz 5 5 GHz 5 58 GHz 5 66 GHz 5 7 GHz 5 745 GHz 5 825 GHz IEEE802 11b IEEE802 11g 2 412 GHz 2 462 GHz IEEE802 11n 2 412 GHz 2 462 GHz 5 15 G...

Page 9: ... 16 Measured at LCD brightness 60 cd m2 Varies depending on the usage conditions or when an external device is attached 17 Approx 0 9 W when the battery pack is fully charged or not being charged and the computer is OFF 18 Rated power consumption 23 E 1 19 You need to install to use the feature 20 The Product Recovery DVD ROM is required 21 Concealed Mode may not work properly during battery recal...

Page 10: ...NumLk Scroll lock ScrLk Hard disk drive status E Tablet Buttons Reference Manual Tablet Buttons F LCD Only for model with touchscreen Reference Manual Touchscreen Only for model with dual touch Reference Manual Dual Touch G Bluetooth Antenna Only for model with Bluetooth Reference Manual Bluetooth H Display Release Latch page 12 Switching to the Tablet mode I Speaker Reference Manual Key Combinati...

Page 11: ...t Control Panel Hardware and Sound Sound Recording Microphone Properties and then add a check mark for No Au dio Enhancements in Microphone Enhancements Click start All Programs SoundMAX Control Panel and select Microphone and then add a check mark for No Filtering in Microphone Enhancements When using a monaural microphone with a 2 terminal plug Click Start Control Panel Hardware and Sound Sound ...

Page 12: ...ch Pad Touch Screen Headphone RJ11 Internal Graphics Sound Sigmatel AD1884 PCI Bridge 1 5V INTEL IDE Interface USB 2 0 Interface LPC Bridge AC link Interface 64bit BUS 1 8V 533MHz Configuration I F RJ45 TYPE II antenna SmartCard R5C853 88E8055 MARVELL HDD Heater Battery Charger AC Link LED BKLT CRT SW Buffer Digitizer TPM 1 2 SD slot 64bit BUS 1 8V 533MHz PCI E Bridge DMI Interface SATA 1 5Gb s Wi...

Page 13: ...4 Diagnosis Procedure 4 1 Basic Procedures 4 1 ...

Page 14: ... main board Reinstall HDD Replace main board Power lamp check Check contact condition of power input terminal Replace if defective Check Power SW Replace if defective Inverter board Replace inverter board Check inverter cable continuity Replace if defective Replace LCD back light BIOS operation check Replace main board Check fuse at power source LCD unit check Replace LCD unit Result of POST Refer...

Page 15: ...splay of OK etc Error Diagnosis by Checking Beep Signal Sound The beep sound is as follows long sound about 0 4 sec short sound about 0 2 sec Length between sounds is about 0 1 sec Table of errors classified by beep sounds 1 long sound 2 3 4 Length of bar shows length of sound Diagnosis Beep signal sound Error message 1 long sound 2 BIOS ROM error BIOS ROM error RAM error Keyboard controller error...

Page 16: ...rror was detected 0232 Extended RAM Failed at offset nnnn Extended memory not working or not configured properly at offset nnnn 0250 System battery is dead Replace and run SETUP The CMOS clock battery indicator shows the battery is dead Replace the battery and run Setup to reconfigure the system 0251 System CMOS checksum bad Default configuration used System CMOS has been corrupted or modified inc...

Page 17: ...ed bit See error 230 231 or 232 for offset address of the failure in System Extended or Shadow memory Invalid System Configuration Data Problem with NVRAM CMOS data I O device IRQ conflict I O device IRQ conflict error Operating System not found Operating system cannot be located on either drive A or drive C Enter Setup and see if fixed disk and drive A are properly identified Parity Check 1 nnnn ...

Page 18: ...Flat pad is normal if the controller operates normally though sets to Invalidity by the setup In the model with built in DVD of the USB connection even if DVD is normal becomes an error if legacy USB is set to Invalidity 1 2 When you execute an automatic test 1 Ctrl F7 is pushed while the Panasonic start screen is displayed after the computer is started 2 The test of all devices begins automatical...

Page 19: ...eing stop on the way by the time the test of all devices ends Please click when you restart PC Diagnostic utility Each device is tested from the beginning and it is not possible to restart on the way When the test of all devices ends the test result is displayed under the right of the screen 2 Operation of PC Diagnostic Utility Only the device which can be inspected on the entire screen is display...

Page 20: ... by the start menu and the power supply of the computer is turned off Standard at test time All devices other than RAM and HDD about 1 minute RAM standard test 1 2 minutes HDD standard test 2 3 minutes HDD enhancing test 60GB about 40 minutes Ex The standard when the standard all device is tested becomes 1 2 3 6 minutes There is greatly a difference from RAM test when the memory is increased accor...

Page 21: ...wiring between the USB controller and the connector by confirming the connection of the USB equipment connected with the USB connector It is confirmed not to find abnormality in the USB controller USB Mainboard Connector 1 It is confirmed not to find ab normalityin the wiring between the controller and the connector by connecting to HUB with LAN cable LAN It is confirmed not to find abnormality in...

Page 22: ...Serial Port 7 It is confirmed not to find abnormality of Super I O UART function This test cannot find lack of wiring between Super I O and Serial Connector It is confirmed not to find abnormality in the wiring between Super I O and Serial Connector This test cannot find failure of cable characteristic and device problems Main board Super I O Serial Connector Parallel Port 8 It is confirmed not to...

Page 23: ...3 CN880 JK880 CN881 CN882 CN24 CN6 CN12 CN21 H P MIC DC IN COIN BATTERY CN841 CN802 CN23 CN11 CN4 CN15 CN805 CN807 LEFT LED PCB MAIN BATTERY HDD PCMCIA UNIT LAN PORT J1 WIRELESS MODULE BAT FPC TOUCH PAD MAIN PCB CN950 SW PCB PAD PCB AUDIO PCB HSDPA PCB BT PCB CN780 CN801 CN800 CN804 RIGHT LED PCB CN980 POWER SW PCB CN22 USB IEEE 1394 CN882 CN2 CN10 DIMM DIMM DIGITIZER LED MODULE To AUDIO JK962 To ...

Page 24: ...ly be following the disassemblysteps in the chart 9 1 20 Each Cover 9 1 19 WWAN Main Antenna PCB LAN Main BT Antenna PCB LAN AUX Antenna PCB and WWAN AUX Antenna PCB 9 1 13 left LED and right LED PCB 9 1 12 Power SW PCB 9 1 11 I O PCB Ass y 9 1 10 Main PCB Wireless Module SD PCB Antenna PCB and Modem PCB 9 1 7 DU Lid Unit 9 1 5 DIMM Lid Ass y 9 1 4 Touch Pad and Keyboard 9 1 3 Battery Pack and HDD...

Page 25: ...led Use new parts 9 1 3 Removing the Battery Pack and HDD Pack 1 Open the Battery Cover 2 Remove the Battery Pack 3 Open the HDD Cover 4 Remove the HDD Pack 5 Remove the two Screws N13 6 Remove the HDD Case A and the HDD Case B 7 Remove the HDD Screws N13 DXQT2 D4FNL 9 1 4 Removing the Touch Pad and Key board 1 Remove the Palm Rest Ass y Note The Palm Rest Ass y is firmly fixed with two sided tape...

Page 26: ...d Click Button Plate Screws N1 DFHE5025XA Screws N9 DRSB2 5FKL 9 1 5 Removing the DIMM Lid Ass y 1 Remove the 4 Screws K14 8 2 Remove the DIMM Lid Ass y Screws K14 8 DRHM5025YAT 9 1 6 Removing the Rear Cabinet 1 Remove the 13 Screws N10 2 Open the LID Rubbers 3 Remove the Rear Cabinet Screws N10 DRHM0061ZA 1 2 Keyboard N1 KBD Connector Cover Keyboard Keyboard FPC Connector CN18 Connector CN800 TP ...

Page 27: ... N19 9 Disconnect the Cable from the Connector CN604 10 Remove the 2 Screws N19 11 Disconnect the Cable from the Connector CN1 and remove the Bluetooth PCB and HSDPA PCB Screws N9 DRSB2 5FKL Screws N19 XSB2 3FNL 9 1 9 Removing the Audio PCB 1 Remove the 3 Screws N9 2 Disconnect the Cable from a Connector CN901 3 Remove the Audio PCB Screws N9 DRSB2 5FKL K14 9 K14 9 DIMM Lid Angle DU Lid K14 9 K14 ...

Page 28: ...N8 and remove the HDD Con nector Guide 6 Remove the 2 Screws N9 7 Disconnect the Cable from the Connector CN15 8 Remove the BAT FPC Ass y 9 Remove the 3 Screws N19 10 Disconnect the Cable from the Connector CN21 and remove the SD PCB Ass y 11 Disconnect the Cable from the Connector CN3 and remove the Coin Battery Connector CN8 Connector CN17 N9 N9 N9 N3 N3 N3 N3 Plate Antenna PCB DU PCB gray cable...

Page 29: ...HE5108ZA Screws N8 DRSB2 10FKL Screws N9 DRSB2 5FKL Screws N19 XSB2 3FNL 9 1 11 Removing the I O PCB Ass y 1 Remove the 4 D SUB Screws N2 2 Remove the 2 Screws N9 3 Remove the I O PCB Ass y Screws N2 DFHE5058ZB Screws N9 DRSB2 5FKL 9 1 12 Removing the Power SW PCB 1 Remove the Screw N1 2 Disconnect the Cable from the Connector CN9 3 Remove the Power SW PCB Screw N1 DFHE5025XA N19 N19 N19 N19 N19 T...

Page 30: ...B 1 Disconnect the 2 Cables from the 2 Connectors CN805 CN807 2 Remove the 4 Screws N1 3 Remove the Pad PCB 4 Remove the Operation Sheet and the SW PCB Screws N1 DFHE5025XA 9 1 15 Removing the Display unit 1 Remove the 4 Screws N1 2 Remove the LCD Hinge Cover Release Paper Release Paper left LED PCB right LED PCB Connector CN801 Connector CN806 N1 N1 N1 N1 Pad PCB Connector CN807 Connector CN805 S...

Page 31: ... Rear Case Screws N4 DRHM5054XA Screws N7 DRQT26 E5FKL Screws N15 DXYN2 J6FNL Screws N16 DXYN3 J10FNL 9 1 17 Removing the LCD Hinge 1 Remove the Cable Holder 2 Remove the 2 Screws N17 3 Remove the Cable Holder Plate and LCD Hinge Screws N17 DXYN3 J8FNL 9 1 18 Removing LED PCB LCD Module Digitizer and LCD Unit 1 Remove the 2 Sheet and Tape N18 N18 N18 N18 N15 N15 N15 N15 N15 N16 N16 N15 N15 N15 N15...

Page 32: ...1 DFHE5025XA Screws NK10 1 13 DRHM5025YAT 9 1 20 Removing the Each Cover 1 Remove the 14 Screws N6 2 Remove the Modem LAN LID Rubber LAN LID Rubber USB LID Rubber DC IN LID Rubber Serial LID Rubber RGB LID Rubber Audio LID Rubber and USB Back Rubber 3 Remove the Rear Cabinet Refer to 7 1 5 Removing the Rear Cabinet 4 Remove the 6 Screws K12 16 5 Remove the Battery LID ASS Y HDD LID Ass y and PCMCI...

Page 33: ...older 㽲㸢㽳㸢㽴㸢㽵 ℴ Insert this between LCD PCB LCD Frame Ⅎ LED PCB ASSY TS PCB ASSY LED PCB ASSY 0 0 5mm 0 1mm 0 1mm 0 0 5mm 0 0 5mm ℵ 0 1mm 0 1mm Note Paste Sheets firmly 20 30N 2 0 3 0Kgf TS PCB ASSY Screw the Board and the Spacer together Screw the Board and the Spacer together Match to the center from right and left to attach 1 mm Remove the Release Paper on the back side and attach it Fit to the...

Page 34: ...ck Cushion DA LCD Back Plate DA LCD Back Plate DA Insert to the Digitizer as illustrated above to attach Insert the upper part of Digitizer Assy to the Plate Match to the center from right and left to attach 1 mm Fit to the top edge of Plate Fit to the corner Fit to the corner Fit to the corner LCD BACK Cushion LCD BACK Cushion LCD BACK Cushion LCD BACK Cushion LCD BACK Cushion LCD Side Cushion Lo...

Page 35: ...ss on the TAB part of the LCD Module because the line may come off Ensure the edge of the conductive fabric is not frayed to avoid short circuit with the Board After attaching to the Cable insert into the Cabinet Pass the LCD Cable as below Attach the Tape as below Fold the Tape as below to attach Insert into the Connector Attach it on the Connector Insert into the Connector Corner 1mm Attach as c...

Page 36: ... 0 1mm 0 1mm 0 1mm 1 2mm 0 1mm 1 2mm DIGITIZER ASSY DIGITIZER ASSY A Detail of A 0 0 5mm B Remove the maker attaching sheet white variant type and attach Sheet Sheet Sheet Digitizer Cushion Cushion Match to the end of LCD Frame to attach 0 0 5 mm Avoid coming over inside reflection sheet inside Match to the end of LCD Frame to attach 0 0 5 mm Avoid coming over inside reflection sheet inside Adhesi...

Page 37: ...st come within 2mm from the center of the rib Insert into the Front rib after wrapping Avoid overlapping of the Cable at right and left of the hook as below Insert into the Front rib after wrapping Insert between the rib Put the Cable on each hook Put the Cable on each hook 䎦䏄䏅䏏䏈䎃䎦䏘䏖䏋䏌䏒䏑䎃䎶䎃䎦䏄䏅䏏䏈䎃䎦䏘䏖䏋䏌䏒䏑䎃䎶䎃䎤䎱䎷䎃䎸䏓䏓䏈䏕䎃䎯䏈䏉䏗䎋䎺䎺䎤䎱䎃䎰䎤䎬䎱䎌䎶䏆䏕䏈䏚䎶䏆䏕䏈䏚䎶䏆䏕䏈䏚䎶䏆䏕䏈䏚䎶䏆䏕䏈䏚䎶䏆䏕䏈䏚䎤䎱䎷䎃䎯䏒䏚䏈䏕䎃䎵䏌䏊䏋䏗䎋䎺䎯䎤䎱䎃䎤䎸䎻䎒䎥䎷...

Page 38: ...over the rib and boss to avoid catching the Cable when the Hinge is set The position of the Antenna cables Black White Blue Gray Brown or Green From the left 䇭䇭䇭䇭 Fit the Holder to the Hinge Cover after inserting cables into the Cable Holder as shown in figure Install the Lock Springs on the Hinge as shown in figure Install the Lock Plate on the Hinge as shown in figure Step3 Install the Hinge Co...

Page 39: ...ssembly of LCD Front Case N15 N15 N15 N15 N15 N16 N16 N15 N15 N15 N15 N15 N7 N7 N7 N7 N7 N7 Antenna Cover Tablet Latch Cover LCD Rear Case Antenna Cover N7 N7 N4 N4 N7 N7 N7 N7 LCD Front Ass y Place this to the ribs 0 0 5mm Don t get onto a step Don t get onto a step Do not use if the protrusion such as painting lump exists around D5 Otherwise the Touch Screen operations will be affected Don t get...

Page 40: ...tch to the rib Match to the level 0 1mm LCD Cushion 3 㽲㽳㽲㽳㽲㽳 Places of tighten a screws 㶎in numerical order same the frontside 䚚Don t forget fixing with screws 10 Places 12 Places Torque of tightening screw N15 0 5r0 02N m ѳ5 0r0 2kgf cm Torque of tightening screw N7 0 4r0 02N m ѳ4 0r0 2kgf cm Torque of tightening screw N4 0 5r0 02N m ѳ5 0r0 2kgf cm Torque of tightening screw N16 0 8r0 08N m ...

Page 41: ... over then fix the Display Unit using the 4 Screws N18 3 Turn the computer over and fix the LCD Hinge Cover using the 2 Screws N1 4 Open the Display Unit and fix the LCD Hinge Cover using the 2 Screws N1 Screws N1 DFHE5025XA Screws N9 DRSB2 5FKL Screws N18 XYN4 J7FNL N18 N18 N18 N18 N9 N9 Hinge Cover N1 N1 LCD Hinge Cover N1 N1 ...

Page 42: ... through the groove of cushion Caution Running over affects waterproof perf ormance Set to the Top Case Ass y Set to the Top Case Ass y Set to the Top Case Ass y Insert all of antenna cables into the notch of the board LCD Cable Insert position Torque of tightening screw 1 5r0 15N m ѳ15 0r1 5kgf cm Black White Green Blue Glay 㽲㸢㽳㸢㽴㸢㽵 Order of fixing screws Note Avoid much stress on the Cable Detai...

Page 43: ...AD PWB SW FPC LED R FPC Power SW Cable Operation Sheet Operation Tape Power Cable Cushion SW PCB Insert Insert Insert 8 2mm Back side Wrap around the Cable PAD PWB ASSY PAD MAIN FPC ASSY PAD MAIN FPC Ass y 0 1mm 0 1mm PAD Main FPC Tape Stiffening Plate Side Fold back Use the fixing JIG for stressed parts when inserting Ensure the LED part does not come off or run over Confirm the direction when at...

Page 44: ... with screw Avoid coming over No Screw Necessary PAD PWB Ass y Avoid running over the rib Cable and Board after attaching Round to make the brown side outside and insert the notch Insert the FPC Process the center part as illustrated Avoid any stress on the bottom part of the stiffening plate during this work If stress is placed load is applied on the coating part and connection failure may occur ...

Page 45: ... 9 2 11 Setting the Main PCB Wireless Module SD PCB DU PCB Antenna PCB and Modem PCB 1 Fix the Main PCB using the 7 Screws N9 2 Connect the 3 Cables to the 3 Connectors CN9 CN14 CN23 3 Attach the Tape N9 N2 N2 N2 N2 N9 I O PCB Ass y N19 No1 N19 Tape N19 No4 N19 No5 N19 No6 N19 No2 N19 No7 Main PCB Combo Socket Connector CN9 Connector CN14 Connector CN23 Tape ...

Page 46: ...3 Screws N19 9 Attach the Cable to the Connector CN21 10 Hook the Flex Cable on the DIMM Holder and turn 90 degrees 11 Fix the BAT FPC Ass y using the 2 Screws N9 12 Connect the cable to the Connector CN15 13 Fix the HDD Connector Guide using the 2 Screws N8 Connector CN3 DIMM Holder Wireless Module Modem PCB Coin Battery N19 N19 N19 N19 N19 N19 N8 N8 N9 N9 N19 N19 HDD Connector Guide SD PCB Ass y...

Page 47: ...black and gray Cables 17 Turn the computer over open the Display Unit and then connect the 2 LCD Cables CN8 CN17 Note Tighten the Screws in the numbered order No1 to No7 Screws N3 DFHE5108ZA Screws N8 DRSB2 10FKL Screws N9 DRSB2 5FKL Screws N19 XSB2 3FNL N9 N9 N9 N3 N3 N3 N3 Plate Antenna PCB DU PCB gray cable black cable white cable Connector CN8 Connector CN17 ...

Page 48: ...ew N19 Places of tighten a screws 2 Places 5 Places Screw N8 Screw N19 Stiffening Plate Side Attach to the center of FPC in upper and lower direction 3mm 0 1mm Fold back Insert before setting the Main Board Apply the lubricant sub material on the HDD Connector for about 1 second Note for spraying around when applying Round to make the brown side outside and insert the notch Attach to the Attach to...

Page 49: ... Screw ԙ Screw Ԙ Gasket BAT FPC Ass y D Blind Sheet S Ensure that both top and bottom are hooked Slide the whole BAT FPC ASSY Attach it fitting to the left Attach to the DIMM socket Side surface Insert the FPC as Insert the FPC as illustrated and lock it illustrated and lock it Insert the FPC as illustrated and lock it Apply the load to attach 20 30N 2 0 3 0Kgf Torque of tightening screw 0 2 0 02N...

Page 50: ... the blue Antenna Cable to the Clamper 6 Connect the Cable to the Connector CN600 7 Fix the RF PCB Ass y using the 4 Screws N9 8 Attach the Tape 9 Attach the brown and black Antenna Cables 10 Attach the Cable Holder Cushion Screws N9 DRSB2 5FKL Screws N19 XSB2 3FNL N19 N19 No 4 N19 No 2 Antenna Cable blue Bluetooth PCB Plate Clamper N19 No 1 N19 No 1 N9 N9 N9 N9 Antenna Cable brown Antenna Cable b...

Page 51: ...with gray cables with the Tape the Tape Fix the blue and gray cables with the Tape Insert the FPC Insert the FPC Check Locking Check Locking Insert the FPC Check Locking After processing the cables inserting the FPC and locking incline the Audio PCB to the arrow direction Confirm the Cables processed in Step 5 do not exist under the Board and then fix the Screws This is because Cable catching may ...

Page 52: ...ear Cabinet 1 Fix the Rear Cabinet on the Computer using the 13 Screws N10 2 Close the Lid Covers Note Tighten the Screws in the numbered order No1 to No13 Screws N10 DRHM0061ZA K14 9 K14 9 DIMM Lid Angle DU Lid K14 9 K14 9 K14 9 N10 No 3 N10 No 11 N10 No 12 N10 No 2 N10 No 6 N10 No 8 N10 No 13 N10 No 9 N10 No 7 N10 No 5 N10 No 1 N10 No 4 N10 No 10 ...

Page 53: ...er Bottom Rubber Bottom Rubber Bottom Rubber DIMM Gasket Sheet CAUTION S1 Insulation S2 Bitten S3 Sharp Edge S4 Part No Check S5 Other Torque of tightening screw 0 2r0 02N m ѳ2 0r0 2kgf cm S2 Match to the marking line and attach Match to the marking line and attach Match to the marking line and attach Note Arrow without specified measurement 0 㨪 0 5 mm Apply the load to attach 50㨪60N 5 0 6 0Kgf No...

Page 54: ...the computer 5 Connect the Cable of the Keyboard to the Connector CN18 on the Main PCB 6 Fix the KBD Connector Cover using the three Screws N1 7 Set the Keyboard to the computer 8 Fix the KBD Plate using the four Screws N9 Screws N1 DFHE5025XA Screws N9 DRSB2 5FKL Keyboard Keyboard FPC Connector CN18 Connector CN800 TP Tape Touch Pad Click Button Plate N1 KBD Connector Cover 1 2 Keyboard N9 N9 N9 ...

Page 55: ...5mm Avoid running over Avoid running over 0 5 1mm 0 0 5mm 0 0 5mm 0 0 5mm 0 0 5mm Avoid running over Attach it using the jig Fold over the front and attach it Fold over the front and attach it Attach it using the jig Palmrest Waterproof Sheet R 0 5 1 5mm 0 5 1 5mm 0 5 1 5mm Tighten inside first 㽲㸢㽳㸢㽴㸢㽵㸢㽶㸢㽷㸢㽸 KBD CNT LID Ass y KBD CNT LID Ass y 4䌾7mm Tighten inside first KB CNT LID Sheet KB CNT LI...

Page 56: ... on the back side and attach it After attaching press by the load 30 to 40N 3 0 to 4 0 Kgf Remove the Release Paper Set the five Hooks Ensure the direction is right 0 2 mm from the notch bottom edge 0 2 mm from the protrusion 0 2 mm from the protrusion KBD Tape Keyboard KBD Tape KBD Tape 0 2 mm from the protrusion 0 2 mm from the protrusion 0 2 mm from the notch bottom edge 0 2 mm from the KBD edg...

Page 57: ...et the HDD in the HDD Case and fix it using the 2 Screws N13 2 Open the HDD Cover and set the HDD Pack 3 Open the Battery Cover and set the Battery Screws N13 DXQT2 D4FNL HDD Case B HDD Case A HDD FPC HDD Heater N13 N13 Hooks Hooks 1 2 3 Battery Pack HDD Pack ...

Page 58: ...back between 2 5mm Heater Ass y Inserted into pins 㶎Note Two sided Tape The bottom must run over by 0 0 5 mm Attach to the center of HDD 3mm Match to the center Match to the level Width 19mm㨤4cm Sub material Pet Tape HDD Case Upper HDD Connector Guard HDD Damper FPC CN Insulation Sheet HDD Case Lower Screw Screw HDD Case TAB Attach to the inner side of HDD Case A Production Attach Remove the Relea...

Page 59: ...dio LID Rubber and USB Back Rubber using the 14 Screws N6 Note Tighten the Screws in the numbered order No1 to No14 Screws K12 16 DRQT26 D3FKL Screw N6 DRHM5025YA PCMCIA LID ASS Y DC IN LID Rubber USB LID Rubber LAN LID Rubber Moden LAN LID Rubber Audio LID Rubber USB Back Rubber HDD LID ASS Y Battery LID ASS Y K12 16 K12 16 K12 16 K12 16 K12 16 N6 No 7 N6 No 1 RGB LID Rubber Serial LID Rubber N6 ...

Page 60: ...9 K80 K80 8 K80 4 K80 12 K80 5 K80 6 K80 1 K80 11 K80 10 K80 9 E23 K80 8 K80 2 K80 3 K107 K124 N11 N11 K5 K81 K127 K102 K80 7 K113 K100 K109 K3 K3 2 K3 6 K3 1 K144 K144 K144 K144 K1603 K1604 K163 K3 4 K3 3 K3 5 A A A A A A A Screw tightening torque 0 2 _ 0 02N m 2 0 _ 0 2kgf cm 0 8 _ 0 02N m 8 0 _ 0 2kgf cm A F F F ...

Page 61: ... K12 13 11 K12 13 8 K12 13 10 K117 K104 N14 K12 17 K13 7 K13 2 K13 5 K13 6 K13 3 K13 K13 4 K13 8 K13 1 K118 K103 K120 N18 N14 N7 K41 K49 K12 5 K101 K108 E34 E25 K12 15 K12 10 K12 9 K12 8 K12 7 K12 K12 16 K12 15 4 K12 15 1 K12 15 1 K12 15 5 K12 15 3 K12 15 7 K12 15 9 K12 15 9 K12 15 2 K12 15 8 K12 16 K12 14 8 K133 K12 4 K12 11 K12 10 K12 2 K12 1 K12 12 K12 1 K12 15 6 E5 E8 K12 13 6 K12 14 6 E6 E407...

Page 62: ... K140 E28 K50 N3 K33 N9 N9 N9 N3 E21 K149 K130 K51 K94 N19 N19 K129 E1 E9 N5 N5 E7 N1 E4 N19 E10 E13 E2 N9 E11 K54 K54 E12 K95 E403 E401 E402 E405 E404 E406 E407 E409 K157 K1051 K161 K165 K217 K164 E14 K215 K43 E401 K211 K214 E35 K137 K177 K176 K212 E29 N1 K93 K213 K62 A H A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A Screw tightening torque A H 0 2 0 02N m 2 0 0 ...

Page 63: ...10 N6 N6 K27 K18 K21 K23 N10 K55 K14 1 2 K14 1 K14 1 1 K14 8 K14 8 N6 N6 K1 N10 K14 5 K14 3 K14 9 K14 9 K14 9 K14 4 K14 6 K14 2 N6 K20 K17 K84 K24 K19 K28 K14 8 K14 7 K14 10 K14 10 K14 7 K14 8 A A A A A A A A A A A A A A A A A Screw tightening torque 0 2 _ 0 02N m 2 0 _ 0 2kgf cm A ...

Page 64: ...1 K42 K42 K59 K59 N1 N1 K10 1 K10 1 12 K7 K52 1 K52 2 K52 K10 4 3 K10 K10 4 4 K10 4 3 K10 4 4 K10 4 5 K10 4 K10 4 1 K10 4 1 1 K10 4 1 2 N1 K10 1 13 Holder Speaker K10 1 10 K66 E18 E16 E22 E17 E15 K65 K158 K79 K159 A A A A A D A D A Screw tightening torque 0 2 _ 0 02N m 2 0 _ 0 2kgf cm 0 8 _ 0 08N m 8 0 _ 0 8kgf cm A D A ...

Page 65: ...5 E36 11 E36 14 E36 12 K64 E36 1 12 E36 1 12 E36 1 3 E36 1 3 E36 14 E36 1 E36 E36 8 E36 5 E36 4 E36 3 E36 13 E36 7 E36 7 E36 2 E36 6 E36 1 7 E36 1 5 E36 1 6 E36 1 10 E36 1 11 E36 1 1 E36 1 8 E36 1 2 K71 E36 1 4 E36 1 9 Screw tightening torque 0 16 _ 0 20N m 1 6 _ 2 0kgf cm A ...

Page 66: ... K11 1 K11 N7 N7 N7 K68 N7 N7 N7 N15 N15 N15 N16 N15 N16 N15 N7 N7 K11 2 K11 3 K11 5 K11 5 K11 11 N7 N4 N4 C C C C C C C C C C C A D A D A A A Screw tightening torque 0 2 0 02N m 2 0 0 2kgf cm 0 4 0 02N m 4 0 0 2kgf cm 0 8 0 08N m 8 0 0 8kgf cm B 0 5 0 02N m 5 0 0 2kgf cm A C D C A A ...

Page 67: ...IAL CABLE 2 E21 DFJS1193ZA COAXIAL CABLE 1 E22 DFJS1168ZA LCD CABLE DA 1 E23 S N3CAYYY00048 HDD SATA 160GB 1 E24 N2AZZY000078 KEYBOARD VISTA U S 1 E25 DFJS1120ZA MODEM CABLE 1 E26 S N5HAZ0000016 MODEM 1 E27 N5ZZ00000171 SO DIMM 1 E28 DFJS1059ZA WLAN COAXIAL CABLE 1 E29 S N5HZC0000042 WIRELESS LAN MODULE 1 E31 DFJS1043ZA POWER SW CABLE 1 E32 N2EABEC00006 TOUCHPAD 1 E33 BR 2330A SF LITHIUM COIN BATT...

Page 68: ... DFHR9150ZA 0 PALM REST ASS Y M 1 K3 1 DFHR3578ZA PALMREST TAPE OUTSIDE NRP 1 K3 2 DFHG2171ZA 0 CLICK BUTTON RUBBER 1 K3 3 DFHR3D96ZB 0 LED PANEL SHEET L 1 K3 4 DFHR3E25ZB 0 LED PANEL SHEET R 1 K3 5 DFHR3N17ZA 0 PALM REST SHEET NRP 1 K3 6 DFHP7324ZA CLICK RUBBER TAPE NRP 1 K4 DFQC9006ZB 0 SHOULDER BELT ASS Y 1 K5 DFQC9009ZC 0 STRAP BG ASS Y 1 K6 S DFKE9059YA LOCK PLATE ASS Y 1 K7 DFBH3062ZA HINGE ...

Page 69: ...891ZB 0 BAT LID 1 K12 13 7 DFUN0068XA LID KNOB SPRING 1 K12 13 8 DFUS0323ZA LID KNOB SPRING PLATE 1 K12 13 9 DRHM0131ZAT SCREW 2 K12 13 10 DRQT26 D3KLT SCREW 2 K12 13 11 DXQT2 F3FNLT SCREW 1 K12 14 S DFKE9090XC 0 HDD LID ASS Y 1 K12 14 1 DFBH3030ZA LID HINGE 2 K12 14 2 DFHM0442ZA LID LATCH PLATE 1 K12 14 3 DFHR3466YA LID KNOB SHEET NRP 1 K12 14 4 DFHR3508YA 0 HDD COVER SHEET NRP 1 K12 14 5 S DFKE0...

Page 70: ...C 0 MODEM LID RUBBER 1 K19 DFHG1998ZB 0 USB LID RUBBER 1 K20 DFHG1997ZB 0 RGB LID RUBBER 1 K21 DFHG1660ZC 0 LAN LID RUBBER 1 K22 DFHG1790ZA BAT CUSHION NRP 1 K23 DFHG1902ZB 0 DC IN LID RUBBER 1 K24 DFHG1903XB 0 1394 LID RUBBER 1 K25 DFHG1906ZB 0 AUDIO LID RUBBER 1 K26 DFHG1907WB 0 USB LID RUBBER 2 1 K27 DFHM0286YB LID RUBBER PLATE A 1 K28 DFHM0452ZA LID RUBBER PLATE C 2 K29 DFHM0446ZA 0 LCD HINGE ...

Page 71: ...A WINDOWS VISTA BASIC NRP 1 K83 DFQT0076ZA CENTRINO 2 DUO VPRO LABEL NRP 1 K84 DFQT0055XA COA SERIAL LAMINATE 1 K85 S DFGT1304YA NAMEPLATES NRP 1 K87 DFHR3F85ZA MODEM CABLE SHEET NRP 1 K88 DFMC0881ZA BUSTERAID MODEM NRP 2 K90 DFHM0309YA 1 SIM LOCK PLATE 1 K93 DFMY3224ZA WLAN SHEET NRP 1 K94 DFHM0412ZA RF BT PLATE 1 K95 DFHR3154ZA LCD CABLE TAPE NRP 1 K96 DFHR5399ZA CLAMPER 1 K98 DFHE0326XA GASKET ...

Page 72: ...R SHEET NRP 1 K177 DFHR3K73ZA 0 PCMCIA SMART CARD SHEET NRP 1 K211 DFHR3506YA LCD SIDE CUSHION C NRP 1 K212 DFMX1382ZA CPU INSULATION SHEET 1 K213 DFMX1403YA WLAN INS SHEET 1 K214 DFHE1130ZA GASKET 65TSV8 10 5 18 NRP 1 K215 DFHE1132ZA GASKET 65TSV10 2 30 NRP 1 K216 DFHR3L87YA PCB EDGE SHEET NRP 1 K217 DFMC8008ZA DIMM EMI PLATE ASS Y 1 K218 DFMX1388YA LED PWB INS SHEET NRP 1 K1051 DFMY3264YA DIMM T...

Page 73: ...acing any of these components use only manufacturer s specified parts 380 381 384 388 389 405 414 432 435 436 440 442 445 448 451 452 456 461 462 463 470 471 475 476 481 482 483 484 485 486 487 488 489 490 496 504 511 512 513 514 515 516 517 518 520 521 525 529 532 535 536 537 538 540 542 603 604 646 673 711 712 777 778 C 2 3 4 5 6 7 57 58 59 60 61 62 74 76 127 239 241 243 245 302 304 0 F1H1A225A0...

Page 74: ...6 C 175 178 196 201 F1H0J1050022 CAPACITOR 6 3V 1µF 4 C 204 725 F1G1H472A496 CAPACITOR 50V 4700pF 2 C 218 225 F1L0J107A016 CAPACITOR 6 3V 100µF 2 C 231 235 F1G1H150A542 CAPACITOR 50V 15pF 2 C 249 492 F1G1H330A542 CAPACITOR 50V 33pF 2 C 250 251 252 253 254 262 263 265 429 431 458 459 460 F1G1A104A014 CAPACITOR 10V 0 1µF 13 C 282 F1G1C223A004 CAPACITOR 16V 0 022µF 1 C 308 365 374 390 391 392 393 394...

Page 75: ...F 2 C 703 F1H0J475A010 CAPACITOR 6 3V 4 7µF 1 C 724 F1G1H182A496 CAPACITOR 50V 1800pF 1 C 736 EEFCD0D101ER CAPACITOR 2V 100µF 1 C 746 EEFSX0D471XE CAPACITOR 2V 470µF 1 C 750 F1G1H222A496 CAPACITOR 50V 2200pF 1 C 760 F1G1H391A496 CAPACITOR 50V 390pF 1 C 768 F1G1H152A496 CAPACITOR 50V 1500pF 1 CF 1 2 3 D4CC11030026 THERMISTOR 3 CN 2 K1MYL0B00003 CONNECTOR 1 CN 4 K1NAF0D00003 CONNECTOR 1 CN 5 K1KY42B...

Page 76: ...WER MANAGEMENT SWTICH 1 IC 15 60 C3EBDY000005 IC EEPROM 2 IC 16 C0DBZYY00016 IC 1 IC 18 32 34 35 C0JBAZ002422 IC FET SWITCH 4 IC 20 C0ZBZ0000978 IC 1 IC 21 22 C0JBAS000218 IC LOGIC 2 IC 23 24 25 37 C0EBE0000460 IC 4 IC 26 C0EBH0000457 IC 1 IC 28 C2CBYY000639 IC 1 IC 30 C3FBNY000187 FLASH ROM 1 IC 31 C1CB00002790 IC SECURITY CHIP 1 IC 33 C0JBAA000511 IC 1 IC 39 C0JBAA000381 IC LOGIC 1 IC 40 C0JBAZ0...

Page 77: ...48 49 53 54 55 646 657 659 661 668 689 691 B1CFGD000023 TRANSISTOR 14 689 691 Q 2 10 37 50 302 620 666 B1GDCFNN0031 TRANSISTOR 7 Q 6 7 30 31 46 47 610 621 674 679 680 B1GBCFNN0042 TRANSISTOR 11 Q 8 11 14 19 28 35 45 630 667 671 B1DHDC000028 TRANSISTOR 10 Q 12 34 38 625 629 672 673 675 676 677 678 UP04213G0L TRANSISTOR 11 Q 15 20 27 29 43 301 608 619 649 655 656 664 665 670 690 B1GBCFJN0037 TRANSIS...

Page 78: ... 1 R 46 47 138 146 147 150 154 160 165 213 ERJ2GEJ103X RESISTOR 1 16W 10KΩ 67 150 154 160 165 213 243 262 263 276 288 296 300 304 308 324 325 326 328 344 345 353 354 365 368 372 381 384 403 404 405 414 415 437 438 439 440 441 442 443 445 454 470 471 480 482 484 487 489 491 504 604 628 651 701 746 755 761 792 809 812 815 830 R 61 62 153 183 367 380 500 502 ERJ2GEJ330X RESISTOR 1 16W 33Ω 8 R 63 ERJ2...

Page 79: ... 1 R 238 240 245 716 717 ERJ2RKF56R0X RESISTOR 1 16W 56Ω 5 R 250 255 ERJ2GEJ203X RESISTOR 1 16W 20KΩ 2 R 259 261 ERJ2RKF3323X RESISTOR 1 16W 332KΩ 2 R 271 D1HY1048A007 RESISTOR 1 16W 10KΩ 1 R 289 291 292 293 294 295 297 298 299 305 762 ERJ2GEJ221X RESISTOR 1 16W 220Ω 11 R 302 474 D1H81014A024 RESISTOR ARRAY 2 R 335 458 ERJ2RKF1002X RESISTOR 1 16W 10KΩ 2 R 337 390 ERJ2GEJ512X RESISTOR 1 16W 5 1KΩ 2...

Page 80: ...R 709 778 ERJ3GEYJ101V RESISTOR 1 16W 100Ω 2 R 710 ERJ2GEJ393X RESISTOR 1 16W 39KΩ 1 R 711 ERJ2RKF7501X RESISTOR 1 16W 7 5KΩ 1 R 715 791 ERJ3GEYJ2R2V RESISTOR 1 16W 2 2Ω 2 R 720 ERJ2RKF8202X RESISTOR 1 16W 82KΩ 1 R 721 ERJ3GEYJ102V RESISTOR 1 10W １KΩ 1 R 722 ERJ2RKF2202X RESISTOR 1 16W 22KΩ 1 R 744 750 ERJ2RKF1502X RESISTOR 1 16W 15KΩ 2 R 752 ERJ2RKF4701X RESISTOR 1 16W 4 7KΩ 1 R 758 D1BDR016A099 ...

Page 81: ...00251 IC 1 IC 903 C0JBAS000251 IC 1 IC 905 AN12945A VB IC AUDIO AMP 1 IC 960 C1CB00003028 IC DPDT SWITCH 1 IC 961 C0JBAB000621 IC LOGIC 1 JK 901 902 K2HC103B0197 JACK 2 JK 903 960 961 962 963 K1QZA1AE0001 CONNECTOR 5 L 900 901 904 905 907 960 961 J0JCC0000286 INDUCTOR 7 L 902 903 J0MAB0000230 COMMON MODE FILTER 2 L 906 J0JJC0000015 INDUCTOR 1 Q 900 905 B1GBCFNN0042 TRANSISTOR 2 Q 902 UP04213G0L TR...

Page 82: ...07 808 F1G1C104A042 CAPACITOR 16V 0 1µF 5 C 805 F1J0J106A016 CAPACITOR 6 3V 10 F 1 C 805 F1J0J106A016 CAPACITOR 6 3V 10µF 1 CF 800 D4CC11030026 THERMISTOR 1 CN 800 K1MY04BA0334 CONNECTOR 1 CN 801 K1MY06BA0309 CONNECTOR 1 CN 802 K1MY40A00001 CONNECTOR 1 CN 803 K1MY08AA0158 CONNECTOR 1 CN 804 K1KA02BA0014 CONNECTOR 1 CN 805 K1MY10AA0158 CONNECTOR 1 CN 806 K1MY10BA0309 CONNECTOR 1 F 800 S K5H202Z0000...

Page 83: ...R 1 Q 1 B1GBCFNN0042 TRANSISTOR 1 Q 2 B1DHDC000028 TRANSISTOR 1 R 1 2 3 ERJ2GEJ103X RESISTOR 1 16W 10KΩ 3 LED RIGHT PCB CN 780 K1MY06AA0158 CONNECTOR 1 LD 781 B3AGB0000040 DIODE 1 LD 782 B3ADB0000065 DIODE 1 LD 783 B3ABB0000210 DIODE 1 SD LAN PCB C 880 F1G1H330A542 CAPACITOR 50V 33pF 1 C 881 882 884 885 886 887 F1G1C104A042 CAPACITOR 16V 0 1µF 6 C 889 890 891 892 F1H2A103A020 CAPACITOR 100V 0 01µF...

Page 84: ...Y0R00V RESISTOR 1 10W 0Ω 1 R 617 ERJ2RKF1002X RESISTOR 1 16W 10KΩ 1 R 618 ERA3YEB303V RESISTOR 1 16W 30KΩ 1 R 621 622 ERJ2GEJ104X RESISTOR 1 16W 100KΩ 2 R 623 ERJ2GEJ471X RESISTOR 1 16W 470Ω 1 SW 600 K0D444A00041 SWTICH 1 ZA 600 601 K1YGZZ000060 SPACER 2 POWER PCB CN 980 K1KA02AA0051 CONNECTOR 1 SW 980 K0D112A00096 SW 1 LED PCB C 713 F1K1H2250001 CAPACITOR 50V 2 2µF 1 CN 601 K1MY08BA0309 FPC CONNE...

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Panasonic Toughbook CF-19KDRAXCM, Service Manual

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