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Panasonic CS-E9CKP, Service Manual

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Panasonic CS-E9CKP Service Manual Download Page 61

 3. 

For the embedded piping

(This can be used for left rear piping & left bottom piping also.)

61

CS-E9CKP CU-E9CKP5 / CS-E12CKP CU-E12CKP5

Panasonic ilmalämpöpumput korjaa ja huoltaa pääkaupunkiseudulla: Jäähdytinpalvelu RefGroup Oy

www.ilmalämpöpumput.com

Summary of Contents for CS-E9CKP

Page 1: ...iolation of law CS E9CKP CU E9CKP5 CS E12CKP CU E12CKP5 10 Installation And Servicing Air Conditioner Using R410A 46 11 Installation Instructions 57 12 Servicing Information 66 13 Technical Data 75 14...

Page 2: ...in Air Purifying Filter Triple Deodorizing Filter Ionizer Mode Operation Quiet Mode Operation Serviceability Washable Front Panel Breakdown Self Diagnosis function Environmental Protection Non ozone d...

Page 3: ...erful Mode Operation POWERFUL Temperature Setting 16 C to 30 C Illuminable buttons Vertical Automatic Airflow Direction Control and Manual Airflow Direction Control 5 stages of adjustment Horizontal A...

Page 4: ...essor operation Green Lights up in Ionizer Mode Operation POWER Green Lights up in operation blinks in Automatic Operation Mode judging and Hot Start operation TIMER Orange Lights up in Timer Setting...

Page 5: ...peration Time Delay Safety Control High Pressure Control Deice Operation Standby Control Compressor Overheating Prevention Control IPM Power Transistor Overheating Protection Control Total Running Cur...

Page 6: ...ing High 39 Low 26 Cooling 46 Heating High 40 Low 27 Heating 47 Noise Level Power level dB Cooling High 50 Cooling High 59 Heating High 51 Heating High 60 Electrical Data Input W Cooling 700 115 880 H...

Page 7: ...aporator Condenser Tube material Copper Copper Fin material Aluminium Pre Coat Aluminium Blue Coated Fin Type Slit Fin Corrugated Fin Row Stage Plate fin configuration forced draft 2 15 1 20 FPI 21 19...

Page 8: ...se Level Power level dB Cooling High 53 Cooling High 61 Heating High 53 Heating High 63 Electrical Data Input W Cooling 950 120 1 280 Heating 1 260 115 1 890 Running Current A Cooling 4 4 Heating 5 6...

Page 9: ...l Aluminium Pre Coat Aluminium Blue Coated Fin Type Slit Fin Corrugated Fin Row Stage Plate fin configuration forced draft 2 15 2 24 FPI 21 17 Size W H L mm 610 315 25 4 703 8 735 0 504 36 4 Refrigera...

Page 10: ...4 Dimensions 10 CS E9CKP CU E9CKP5 CS E12CKP CU E12CKP5 Panasonic ilmal mp pumput korjaa ja huoltaa p kaupunkiseudulla J hdytinpalvelu RefGroup Oy www ilmal mp pumput com...

Page 11: ...11 CS E9CKP CU E9CKP5 CS E12CKP CU E12CKP5 Panasonic ilmal mp pumput korjaa ja huoltaa p kaupunkiseudulla J hdytinpalvelu RefGroup Oy www ilmal mp pumput com...

Page 12: ...5 Refrigeration Cycle Diagram 12 CS E9CKP CU E9CKP5 CS E12CKP CU E12CKP5 Panasonic ilmal mp pumput korjaa ja huoltaa p kaupunkiseudulla J hdytinpalvelu RefGroup Oy www ilmal mp pumput com...

Page 13: ...6 Block Diagram 13 CS E9CKP CU E9CKP5 CS E12CKP CU E12CKP5 Panasonic ilmal mp pumput korjaa ja huoltaa p kaupunkiseudulla J hdytinpalvelu RefGroup Oy www ilmal mp pumput com...

Page 14: ...7 Wiring Diagram 14 CS E9CKP CU E9CKP5 CS E12CKP CU E12CKP5 Panasonic ilmal mp pumput korjaa ja huoltaa p kaupunkiseudulla J hdytinpalvelu RefGroup Oy www ilmal mp pumput com...

Page 15: ...15 CS E9CKP CU E9CKP5 CS E12CKP CU E12CKP5 Panasonic ilmal mp pumput korjaa ja huoltaa p kaupunkiseudulla J hdytinpalvelu RefGroup Oy www ilmal mp pumput com...

Page 16: ...remote controller setting temperature will be taken as base value for temperature shifting processes These shifting processes are depending on the air conditioner settings and the operation environme...

Page 17: ...ling All 1 5 1 5 Soft Dry All 1 0 1 0 Heating Lo 1 0 1 0 Me Me Me Hi Auto 0 5 0 5 Table e Start Up Shifting Mode within 60 Minutes from Start up Temperature Shift C E9CKP E12CKP Cooling Soft Dry 1 0 1...

Page 18: ...ucted however starts to judge once the air conditioner operated and the judgment will continue every 30 seconds until it is stopped by all kinds of compressor off conditions This judgment is based on...

Page 19: ...7 4 8 Heating Mode 1 30 1 30 b if remote controller set 18 C fan speed Hi 10 30 10 30 b d if remote control set 18 C fan speed Me Me Me Auto 9 30 9 30 b d if remote controller set 18 C fan speed Lo 8...

Page 20: ...quency numbers to be shifted in Table on Frequency Number Time s 0 30 60 90 120 150 180 210 240 270 300 330 Zone Freq zone based on temp diff 8 7 7 6 6 6 4 5 3 1 4 5 Frequency shift Max Max 2 2 2 0 1...

Page 21: ...er pre operation at Auto fan C 7 3 23 Lo 3 34 ON timer pre operation at Auto fan for E9CKP H 8 3 24 3 40 9 3 31 Me 3 44 Me 10 3 36 3 53 11 3 39 Me 3 60 Me Powerful Mode at Lo fan for E12CKP C 12 3 44...

Page 22: ...ed to Shi internally i Indoor intake air temperature 24 C ii Instructed frequency 39 Hz E9CKP or 52 Hz E12CKP iii Remote controller setting temperature 16 C iv Remote controller setting fan speed Hi v...

Page 23: ...in fan speed d Maximum Fan speed will be increased to maximum auto fan speed e Temperature in is for Powerful Mode operation 8 1 6 Outdoor Fan Motor Operation Outdoor fan motor is operated with one f...

Page 24: ...the angle of the vane depends on the indoor heat exchanger temperature as Figure 1 below When the air conditioner is stopped using remote controller the vane will shift to close position 2 Manual vert...

Page 25: ...rature as shown in below table After the adjustment of T1 T2 and T3 values the operation mode for that particular environment and remote controller setting is judged and performed based on the above o...

Page 26: ...ent when reaching the set ON time Seventy minutes before the set time indoor at fan speed of Lo and outdoor fan motor start operate for 20 seconds to determine the indoor intake air temperature and ou...

Page 27: ...ation for 30 seconds 2 However it can be stopped using remote control or Auto Switch at indoor unit 8 2 6 Total Running Current Control This control is applicable to all kinds of operation mode 1 When...

Page 28: ...of operation mode Instructed frequency for compressor operation will be regulated by compressor discharge temperature The changes of frequency are as below figure 8 2 9 Low Pressure Control Gas Leakag...

Page 29: ...air C T 16 or T 38 T 4 or T 24 Indoor heat exchanger C T 30 T 0 8 2 12 Auto Restart Control This control is applicable to all kinds of operation mode 1 When the power supply is cut off during the ope...

Page 30: ...n with automatic fan speed the unit will operate as state below for deodorizing purpose 2 When compressor is in operation the steps follow 1 2 3 3 When compressor stops operation the steps follow 4 5...

Page 31: ...steps up in Fan Speed Number compared to its normal operation Refer Table on Fan Speed Level and Supplied Voltage 4 If indoor heat exchanger temperature is higher than 10 C for five minutes the fan sp...

Page 32: ...after the start of heating mode operation Condition Outdoor heat exchanger temp Th 3 C In between for 3 minutes outdoor heat exchanger temp Th Provided compressor is ON and outdoor air temp To 1 For...

Page 33: ...heating operation will be performed to determine the operation decision as shown in below figure Auto Clean Deice operation starts to operate as soon as the pre deice operation if all the below condit...

Page 34: ...ed Hz No 1 6 7 12 Fc Fc max Heat Instructed Hz No 1 7 8 16 Fh above Ion only operation 8 2 23 Auto Operation Switch 1 When the switch is pressed between 0 to 5 seconds Auto Mode operation starts to fu...

Page 35: ...y mode 2 When quiet operation is stopped operation is shifted to normal operation with previous setting Quiet LED off 3 When fan speed is changed quiet operation is shifted to quiet operation of the n...

Page 36: ...d b Stop by OFF ON switch c Timer off activates d When change mode to fan only mode 2 When quiet operation is stopped operation is shifted to normal operation with previous setting Quiet LED off 3 Whe...

Page 37: ...Purpose To provide fresh air effect to user by producing minus ion in discharge air Control Condition a Ionizer Only Operation 1 When air conditioner unit is at OFF condition standby and ION operation...

Page 38: ...on Start Condition When air conditioner unit is in ON condition Heat Cool Dry Auto mode and ION operation button at remote controller is pressed Ionizer on ION LED illuminates 3 4 Power LED also illum...

Page 39: ...Operation Mode Ionizer 24h real time timer ON Case 6 Ionizer only operation Auto Fan shift to Cool Mode 39 CS E9CKP CU E9CKP5 CS E12CKP CU E12CKP5 Panasonic ilmal mp pumput korjaa ja huoltaa p kaupunk...

Page 40: ...ill be cleared when following conditions happen a Power reset b Remocon operation ON OFF button press c Forcible operation press d Opt OFF due to Timer OFF 4 Ion auto restart Ion will auto restart if...

Page 41: ...warns of injury Do not pull the cord to disconnect the plug Do not wash the unit with water Do not use for other purposes such as preservation Do not use any combustible equipment at airflow directio...

Page 42: ...FF ON PREPARATION BEFORE OPERATION Indoor Unit 1 Connect the power supply cord to an independent power supply 2 Open the front panel 3 Remove the air filters 4 Fit the air purifying filters in place 5...

Page 43: ...ely and restart Setting the Horizontal Airflow Direction Press 6 to select Use this air conditioner under the following conditions For COOL DRY operation Louvers swing horizontally at a fixed speed Fo...

Page 44: ...uthorized dealer to purchase a new filter Catechin Air Purifying Filter No CZ SF70P Triple Deodorizing Filter No CZ SFD72P If you operate the air conditioner with dirty filters Air is not purified Coo...

Page 45: ...during defrosting or when the air conditioner operation has been stopped This is caused by the refrigerant inside the air conditioner flowing in the opposite direction The air conditioner will expand...

Page 46: ...ince it collects in the lower area of the room It also generates toxic gas when it is directly exposed to a flame so it must be used in a well ventilated environment where it will not collect Table 1...

Page 47: ...kage electric shock fire etc 10 2 TOOL FOR INSTALLING SERVICING REFRIGERANT PIPING 10 2 1 Necessary Tools In order to prevent an R410A AC from mistakenly being charged with any other refrigerant the d...

Page 48: ...posite side x torque 17 mm x 18 N m 180 kgf cm 17 mm x 18 N m 180 kgf cm For 3 3 opposite side x torque 22 mm x 42 N m 180 kgf cm 22 mm x 42 N m 180 kgf cm For 1 2 opposite side x torque 24 mm x 55 N...

Page 49: ...e there is no chlorine in the refrigerant The present R134a leak detector can be used but the detection sensitivity will be lower setting the sensitivity for R134a at 1 the level for R410A will drop t...

Page 50: ...t cylinders The R410A cylinders are labeled with the refrigerant name and the coating color of the cylinder protector is pink which is the color stipulated by ARI of the U S Cylinder equipped with a s...

Page 51: ...or clearance adjustment etc to ensure the correct A dimension see Fig 10 Fig 10 Flaring dimensions 10 3 1 Piping Materials It is recommended that you use copper and copper alloy jointless pipes with a...

Page 52: ...d tighten to the specified torque The tightening torque for R410A is the same as the conventional torque value for R22 Be careful because if the torque is too weak it may lead to a gas leak If it is t...

Page 53: ...ING SERVICING 10 4 1 Inspecting Gas Leaks with a Vacuum Pump for New Installations Using New Refrigerant Piping 1 From the viewpoint of protecting the global environment please do not release refriger...

Page 54: ...R22 and R410A the design pressure for the equipment is 1 6 times different the wall thickness of the piping must comply with that shown in Table 10 but this is not easy to check Also even if the thic...

Page 55: ...tructions for the electronic scale 9 If you cannot charge the stipulated amount operate the unit in the cooling mode while charging a little of the liquid at a time about 150 g time as a guideline If...

Page 56: ...venting of Overheating Due to heating the interior and exterior surfaces of treated metal may oxidize Especially when the interior of the refrigerant circuit oxidizes due to overheating scale occurs a...

Page 57: ...d the set s weight If the strength is not enough or installation is not properly done the set will drop and cause injury 5 For electrical work follow the local national wiring standard regulation and...

Page 58: ...case of emergency In some countries permanent connection of this room air conditioner to the power supply is prohibited 1 Power supply connection to the receptacle using a power plug Use an approved...

Page 59: ...built over the unit to prevent direct sunlight or rain be careful that heat radiation from the condenser is not obstructed There should not be any animal or plant which could be affected by hot air d...

Page 60: ...plate hole with 70 mm hole core drill Line according to the arrows marked on the lower left and right side of the installation plate The meeting point of the extended line is the centre of the hole An...

Page 61: ...ng This can be used for left rear piping left bottom piping also 61 CS E9CKP CU E9CKP5 CS E12CKP CU E12CKP5 Panasonic ilmal mp pumput korjaa ja huoltaa p kaupunkiseudulla J hdytinpalvelu RefGroup Oy w...

Page 62: ...TERS 1 Open the front panel 2 Remove the air filters 3 Put air purifying filters left and triple deodorizing filter right into place as shown in illustration below HOW TO TAKE OUT FRONT GRILLE Please...

Page 63: ...ect the best location section 11 3 2 INSTALL THE OUTDOOR UNIT After selecting the best location start installation according to Indoor Outdoor Unit Installation Diagram 1 Fix the unit on concrete or r...

Page 64: ...lve of the charging set and turn off the vacuum pump Make sure that the needle in the gauge does not move after approximately five minutes Note BE SURE TO FOLLOW THIS PROCEDURE IN ORDER TO AVOID REFRI...

Page 65: ...and the fan will not rotate CHECK THE DRAINAGE Open front panel and remove air filters Drainage checking can be carried out without removing the front grille Pour a glass of water into the drain tray...

Page 66: ...l data Below are the methods used to obtain rated compressor operating specification a Cooling i Press the Auto button continuously for 5 seconds or less than 8 seconds the air conditioner starts oper...

Page 67: ...icient insulation problem with the power source malfunction of a compressor and a fan The normal outlet air temperature and pressure of the refrigeration cycle depends on various conditions the standa...

Page 68: ...D is blinking and maximum of three error codes abnormality will be saved in memory The abnormality of the operation can be identified through the below breakdown diagnosis method Press CHECK button at...

Page 69: ...irty F11 Cooling Heating cycle changeover abnormality 4 times occurance within 30 minutes 4 way valve V coil F90 PFC control 4 times occurance within 10 minutes Voltage at PFC F91 Refrigeration cycle...

Page 70: ...nt once to clear the memory data Changing the wireless remote control transmission code When there are more than one indoor units installed in the same room it is possible to set different remote cont...

Page 71: ...oard Fig 3 Fig 5 Fig 2 Fig 4 Fig 6 12 4 Disassembly of Parts a Indoor Control Board Removal Procedures 71 CS E9CKP CU E9CKP5 CS E12CKP CU E12CKP5 Panasonic ilmal mp pumput korjaa ja huoltaa p kaupunki...

Page 72: ...2 Remove Power Electronic Controller Fig 10 Fig 11 b Electronic Controller Removal Procedures 72 CS E9CKP CU E9CKP5 CS E12CKP CU E12CKP5 Panasonic ilmal mp pumput korjaa ja huoltaa p kaupunkiseudulla...

Page 73: ...2 Remove the Fan Motor Fig 15 c Cross Flow Fan and Fan Motor Removal Procedures 73 CS E9CKP CU E9CKP5 CS E12CKP CU E12CKP5 Panasonic ilmal mp pumput korjaa ja huoltaa p kaupunkiseudulla J hdytinpalvel...

Page 74: ...ic discharge Fig 19 Be save to return the wiring to its original position There are many high voltage components within the heat sink cover so never touch the interior during operation Wait at least t...

Page 75: ...13 Technical Data 75 CS E9CKP CU E9CKP5 CS E12CKP CU E12CKP5 Panasonic ilmal mp pumput korjaa ja huoltaa p kaupunkiseudulla J hdytinpalvelu RefGroup Oy www ilmal mp pumput com...

Page 76: ...76 CS E9CKP CU E9CKP5 CS E12CKP CU E12CKP5 Panasonic ilmal mp pumput korjaa ja huoltaa p kaupunkiseudulla J hdytinpalvelu RefGroup Oy www ilmal mp pumput com...

Page 77: ...0 77 2 44 1 88 0 83 230V Outdoor Temp C Indoor wet bulb temp 30 35 40 46 TC SHC IP TC SHC IP TC SHC IP TC SHC IP 17 0 C 3 42 2 59 0 87 3 20 2 49 0 94 2 97 2 39 1 00 2 70 2 27 1 08 19 0 C 3 45 0 95 19...

Page 78: ...ose of parts disassembly and replacement The non numbered parts are not kept as standard service parts 78 CS E9CKP CU E9CKP5 CS E12CKP CU E12CKP5 Panasonic ilmal mp pumput korjaa ja huoltaa p kaupunki...

Page 79: ...Y 1 CWA742616 O 26 PCB RECEIVER 1 CWA73C1124 27 INDICATOR COMPLETE 1 CWE39C1067 28 INDICATOR HOLDER 1 CWD932163 29 SENSOR COMPLETE 1 CWA50C2122 O 30 CONTROL BOARD COVER TOP 1 CWH131091 31 CONTROL BOAR...

Page 80: ...ose of parts disassembly and replacement The non numbered parts are not kept as standard service parts 80 CS E9CKP CU E9CKP5 CS E12CKP CU E12CKP5 Panasonic ilmal mp pumput korjaa ja huoltaa p kaupunki...

Page 81: ...D 1 CWH102122 24 TERMINAL BOARD ASSY 1 CWA28K1036 25 FUSE HOLDERS 1 K5D203BBA002 26 CONTROL BOARD 1 CWH102114 27 CONTROL BOARD 1 CWH102115 28 ELECTRONIC CONTROLLER 1 CWA73C1164 CWA73C1165 29 CONTROL B...

Page 82: ...100 R9 330 R8 5 1k R7 20k C2 0 022 C1 0 1 16 9 8 15 14 13 10 1 2 3 4 7 RY PWR R2 43 1 2W R1 43 1 2W IC2 TD62003AF R17 1k BZ BZ1 4KHz C5 100 16V C6 47 25V IC3 D0 4 6 5 7 1 3 8 2 CS RST SK BUSY D1 BR908...

Page 83: ...67C3859 CN RCV C14 3300p R15 1k R16 5 1k JP3 JP4 R32 100k O I G C19 2 2 50V C18 0 01 AIR TEMP SENSOR 15k 3950 20k 3950 PIPE TEMP SENSOR 1 PIPE TEMP SENSOR 2 R22 15k 1 C7 10 50V R23 20k 1 C8 10 50V R56...

Page 84: ...R014 ZD002 ZD003 C009 C010 C011 Q003 R012 C018 C008 R017 S D G R025 R018 D005 R015 D006 D014 Q006 c b e R019 R021 ZD004 C103 D101 R105 ZD101 T02 5 4 9 8 7 6 10 2 3 1 C105 C016 L101 5V 1 3 IC101 R117...

Page 85: ...1 4W 1 R200 232k 1 4W 1 R150 11 0k 1 4W 1 JP6 JP7 R145 10k R144 33 R37 10k R36 47 Q6 2SC2411KRTX Q7 DTA1036KRTX R143 R81 1 4W 1 1 4W 1 R82 C131 1500p c b e e b c 4 1 2 3 4 3 2 PC5 TLP421 PC3 TLP421 4...

Page 86: ...C202 TD62003AF D201 RD501V 40 R217 10k R213 1k R211 1k JP201 R237 10k R210 1k R241 1k R240 1k R238 10k R74 10k R214 10k R216 10k R209 10k R245 0 R233 1k R228 1k R227 10k R229 10k R215 10k 12 42 1 1 4...

Page 87: ...4W 1 R6 499k 1 4W 1 R13 34k 1 C75 C115 100p C116 100p R28 5 11k 1 R27 5 11k 1 R29 5 11k 1 R131 4 99k 1 R130 5 11k 1 R132 4 99k 1 IC3 POWER TR TEMP SENSOR 15k 3950 15k 3950 15k 3950 20k 3950 CN PTR 1...

Page 88: ...88 CS E9CKP CU E9CKP5 CS E12CKP CU E12CKP5 Panasonic ilmal mp pumput korjaa ja huoltaa p kaupunkiseudulla J hdytinpalvelu RefGroup Oy www ilmal mp pumput com...

Page 89: ...How to use electronic circuit diagram 89 CS E9CKP CU E9CKP5 CS E12CKP CU E12CKP5 Panasonic ilmal mp pumput korjaa ja huoltaa p kaupunkiseudulla J hdytinpalvelu RefGroup Oy www ilmal mp pumput com...

Page 90: ...18 1 REMOTE CONTROL 90 CS E9CKP CU E9CKP5 CS E12CKP CU E12CKP5 Panasonic ilmal mp pumput korjaa ja huoltaa p kaupunkiseudulla J hdytinpalvelu RefGroup Oy www ilmal mp pumput com...

Page 91: ...PRINT PATTERN INDOOR UNIT PRINTED CIRCUIT BOARD 91 CS E9CKP CU E9CKP5 CS E12CKP CU E12CKP5 Panasonic ilmal mp pumput korjaa ja huoltaa p kaupunkiseudulla J hdytinpalvelu RefGroup Oy www ilmal mp pumpu...

Page 92: ...NT PATTERN OUTDOOR UNIT PRINTED CIRCUIT BOARD VIEW 92 CS E9CKP CU E9CKP5 CS E12CKP CU E12CKP5 Panasonic ilmal mp pumput korjaa ja huoltaa p kaupunkiseudulla J hdytinpalvelu RefGroup Oy www ilmal mp pu...

Page 93: ...93 CS E9CKP CU E9CKP5 CS E12CKP CU E12CKP5 Panasonic ilmal mp pumput korjaa ja huoltaa p kaupunkiseudulla J hdytinpalvelu RefGroup Oy www ilmal mp pumput com...

Page 94: ...94 CS E9CKP CU E9CKP5 CS E12CKP CU E12CKP5 MAICO Printed in Malaysia Panasonic ilmal mp pumput korjaa ja huoltaa p kaupunkiseudulla J hdytinpalvelu RefGroup Oy www ilmal mp pumput com...

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