Palfinger MBB C 500 VAN Operating Instructions Manual Download Page 1

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PALFINGER TAIL LIFTS

OPERATING INSTRUCTIONS

TAIL LIFTS

Betriebsanleitung_Hubladebuehnen_EN.book Seite 1 Donnerstag, 15. August 2019 4:04 16

Summary of Contents for MBB C 500 VAN

Page 1: ...PALFINGER TAIL LIFTS OPERATING INSTRUCTIONS TAIL LIFTS Betriebsanleitung_Hubladebuehnen_EN book Seite 1 Donnerstag 15 August 2019 4 04 16 ...

Page 2: ...INGER Tail Lifts Standard Tail Lifts Retractable Tail Lifts Foldable Tail Lifts Column Lifts 07 500 99 01 00 03 01 08 2019 Article no 2012721 A 23591 Betriebsanleitung_Hubladebuehnen_EN book Seite 2 Donnerstag 15 August 2019 4 04 16 ...

Page 3: ...Betriebsanleitung_Hubladebuehnen_EN book Seite 3 Donnerstag 15 August 2019 4 04 16 ...

Page 4: ...actable Tail Lifts 20 Retraction Equipment 21 Foldable Tail Lifts 22 Column Lifts 23 Presetting the Tail Lift 24 Setting the Ground Adjustment Timing 24 Presetting the Platform Tilt 24 Adjusting the Pressure Switch of the Hydraulic Stabilizer Feet 25 General Operation 26 Switching on the Tail Lift 27 Extending the Stabilizer Feet at Your Vehicle 29 Retracting the Stabilizer Feet at Your Vehicle 30...

Page 5: ... Special Operating Elements 118 Special Operating Elements 120 Special Operating Elements 122 Programming a Key Code 125 Service and Maintenance 131 Maintenance Before Starting 134 Maintenance Depending on Usage Frequency 135 Monthly Maintenance 141 Quarterly or Semi annual Maintenance 144 Annual Maintenance 144 Checks 150 Eliminating Faults 151 Technical Data 168 Load Diagrams 169 Hydraulic Diagr...

Page 6: ... to work with the tail lift read these instruc tions completely particularly chapter Important Safety In formation Further Documentation Assembly instructions Assembly drawing Spare parts catalog online Test data booklet Assembly inspection report on request Brief operating instructions optional Supplement to operating instructions optional Betriebsanleitung_Hubladebuehnen_EN book Seite 6 Donnerst...

Page 7: ... Use Exclusively use the tail lift for loading and unloading goods During loading and unloading only the operator is allowed to travel on the lift Only use the tail lift with the body installed When using the tail lift without the body there is a risk of personal injury or property damage as the lifting stroke may become too high and the lift cylinders may fall out Observe all capacity limits as s...

Page 8: ... the hazard must be abso lutely complied with The signal word designates the severity of the hazard SIGNAL WORD Description of type and source of hazard Description of consequences if instructions are not observed Description of actions to eliminate the hazard Signal word Usage DANGER Indicates a direct serious hazard that will result in severe injuries or even death if the hazard is not avoided W...

Page 9: ... safety and warning devices are in place and function properly Warning flags Warning lights Supporting straps Roll stops During Operation Make sure that the tail lift is unlocked before taking it into op eration Provide sufficient illumination of the loading area Never transport persons on the tail lift Always load the tail lift is such a way that the weight is evenly distributed Secure the load s...

Page 10: ...nt If hydraulic oil emerges do not put your hands into the oil stream When executing any maintenance work under the platform secure the moving part against moving down At Disposal Dispose of oils and filters according to the regulations in your country Betriebsanleitung_Hubladebuehnen_EN book Seite 10 Donnerstag 15 August 2019 4 04 16 ...

Page 11: ...s A unique service network with more than 2 500 service station in Europe alone guarantees optimum logistics without borders Your new PALFINGER Tail Lifts tail lift features innovative and reliable technology It was manufactured by our employees with great care These are the best prerequisites for a long and problem free service life To familiarize yourself with the operation of the new tail lift ...

Page 12: ...evice Underrun bumper shield UBS Load diagram Operating Instructions Test data booklet Starter kit consists of Underrun bumper certificate Assembly instructions Brief operating instructions Large inspection organization TÜV plate Small inspection organization TÜV plate Betriebsanleitung_Hubladebuehnen_EN book Seite 12 Donnerstag 15 August 2019 4 04 16 ...

Page 13: ...ating Pane One Cylinder Model minifix Electrical Cylinders A MBB C 1000 S C 3000 S MBB C 1000 LD C 2500 L MBB C 1500 SZ C 2500 SZ MBB C 1500 SK C 2500 SK MBB C 750 SPLD SPRD C 1000 SPL SPR MBB C 750 LD C 1000 L PTC 1000 LLW MBB C 1000 ML C 1500 ML MBB C 1000 ML PRO C 1500 ML PRO MBB C 750 S PTC 750 S MBB C 750 LX MBB C 750 SX MBB C 500 LD C 750 L PTC 750 L PTC 750 LLW MBB C 750 SPL SPR MBB C 1500 ...

Page 14: ...00 L TRAIL MBB R 1500 S TRUCK R 2000 L TRUCK MBB R 1000 S TRUCK LGD R 2000 L TRUCK LGD MBB R 1500 S TRAIL LGD R 2500 L TRAIL LGD MBB R 1000 S TRUCK CCD R 2000 L TRUCK CCD MBB R 1500 S TRAIL CCD R 2500 L TRAIL CCD G MBB R 1500 SH R 2000 LH MBB R 750 SM R 2000 LM K MBB F 1000 SH F 2000 LH MBB F 1000 SX F 2000 LX L MBB F 1000 LD F 1500 LU MBB F 1000 L F 1500 L Betriebsanleitung_Hubladebuehnen_EN book...

Page 15: ...15 One Cylinder Model Column Lifts Standard Column Lift M MBB F 600 L MBB C 600 L V MBB V 4000 S Betriebsanleitung_Hubladebuehnen_EN book Seite 15 Donnerstag 15 August 2019 4 04 16 ...

Page 16: ...or b15 7 Lift arms switch b16 tilt sensor b15 10 Foot control 11 Roll stop roll off protection optional 12 Payload center of gravity 13 Warning lights optional 14 Platform 17 Torsion frame 18 Lift cylinder 19 Tilt cylinder 21 Support tube 22 Hand cable control 2 3 3 4 5 10 11 14 12 13 17 18 19 21 22 6 7 Betriebsanleitung_Hubladebuehnen_EN book Seite 16 Donnerstag 15 August 2019 4 04 16 ...

Page 17: ...pe of delivery 4 Hydraulic unit 5 Underrun bumper 9 Railing 12 Payload center of gravity 14 Platform 17 Torsion frame 18 Lift cylinder 22 Hand cable control 2 4 5 9 17 18 22 14 12 Betriebsanleitung_Hubladebuehnen_EN book Seite 17 Donnerstag 15 August 2019 4 04 16 ...

Page 18: ...b13 10 Foot control 11 Roll stop roll off protection optional 12 Payload center of gravity 13 Warning lights optional 14 Platform 17 Torsion frame 18 Lift cylinder 19 Tilt cylinder covered by platform 21 Support tube 2 3 3 6 10 11 12 14 13 13 17 18 19 21 4 Betriebsanleitung_Hubladebuehnen_EN book Seite 18 Donnerstag 15 August 2019 4 04 16 ...

Page 19: ...15 7 Tilt sensor b15 10 Foot control 11 Roll stop roll off protection optional 12 Payload center of gravity 13 Warning lights optional 14 Platform 17 Torsion frame 18 Lift cylinder 19 Tilt cylinder 21 Support tube 22 Hand cable control 23 Bellows 2 3 3 4 5 6 7 10 13 11 12 14 17 18 19 22 21 23 Betriebsanleitung_Hubladebuehnen_EN book Seite 19 Donnerstag 15 August 2019 4 04 16 ...

Page 20: ...lley 10 Foot control optional 11 Roll stop roll off protection optional 12 Payload center of gravity 13 Warning lights optional 15 Folding part of platform 16 Stationary part of platform 17 Torsion frame 18 Lift cylinder 19 Tilt cylinder 21 Support tube 22 Hand cable control 24 Guide cylinder 3 24 12 13 11 15 10 4 2 1 3 16 21 19 18 17 6 8 7 22 Betriebsanleitung_Hubladebuehnen_EN book Seite 20 Donn...

Page 21: ... Guide rails 15 Folding part of platform 17 Torsion frame 23 Platform package X Transport position Y Operating position F X Y 15 1 17 G X Y 23 Betriebsanleitung_Hubladebuehnen_EN book Seite 21 Donnerstag 15 August 2019 4 04 16 ...

Page 22: ... 10 Foot control optional 11 Roll stop roll off protection optional 12 Payload center of gravity 13 Warning lights optional 15 Folding part of platform 16 Stationary part of platform 17 Torsion frame 18 Lift cylinder 19 Tilt cylinder 20 Roller at underrun bumper 21 Support tube 22 Hand cable control 3 2 3 7 8 10 11 12 13 16 17 22 18 19 20 21 4 5 6 15 Betriebsanleitung_Hubladebuehnen_EN book Seite ...

Page 23: ...oses connected to hydraulic unit 7 Guide frame 8 Closing cylinder 9 Roll stop towards vehicle rear 10 Tilt sensor b15 factory set do not change position 11 Warning light 12 Payload center of gravity 13 Link bridge roll stop towards external side 14 Tilt cylinder 15 Safety railing 16 Slide 17 Top flap Betriebsanleitung_Hubladebuehnen_EN book Seite 23 Donnerstag 15 August 2019 4 04 16 ...

Page 24: ...rclockwise Retighten the fastening screw at lift arms switch b13 6 Check whether the platform initiates the tilt process at the time desired Check whether the spring washer is mounted between lift arms switch and screw and fold back the locking plate The time the platform is supposed to tilt has been preset now The platform tilts earlier or later Presetting the Platform Tilt After the platform was...

Page 25: ...ilizer feet turn the set screw counterclockwise by one turn In order to increase the contact pressure of the stabilizer feet turn the set screw clockwise by one turn After the adjustment verify the contact pressure by lowering the stabilizer feet If the wanted switch off of the stabilizer is not achieved repeat the setting procedure A Turn set screw adjustment range 20 to 50 bars clockwise to incr...

Page 26: ...e left is depicted on the operat ing element of your tail lift the tail lift is equipped with a bat tery monitoring system BÜW When the battery capacity falls below the limit value a buzzer is sounded and the tail lift is automatically switched off to conserve battery power The battery power is already at a low level that only one more engine start is possible IF you con tinue to use the tail lift...

Page 27: ... clockwise The operational readiness of the tail lift is shown by an op tical signal in the driver s cab CAUTION Risk of injury or material damage due to insufficient safety measures Personnel can be injured and material damage can occur at your vehicle the tail lift or other vehicles if you do not ob serve the following Prior to starting work be sure that all safety and warning devices are presen...

Page 28: ...rational readiness of the tail lift is shown by an op tical signal in the driver s cab To switch on the tail lift using the battery main switch Turn the battery main switch clockwise until the cam is en gaged The operational readiness of the tail lift is shown by an op tical signal in the driver s cab Betriebsanleitung_Hubladebuehnen_EN book Seite 28 Donnerstag 15 August 2019 4 04 16 ...

Page 29: ...t carrying capacity of the ground or by incorrectly adjusted hy draulic stabilizer feet Make sure that the carrying capacity of the ground is ap propriate for the stabilizer feet Never lift up the vehicle by means of the hydraulic stabi lizer feet Readjust the stabilizer feet several times while loading the vehicle CAUTION Risk of injury or material damage for vehicles with air suspension When you...

Page 30: ...ng on the modle the platform of your tail lift is pro tected by a safety railing There are two possible basic types of safety railings a P shaped safety railing an A shaped safety railing In order to put up or lay down the safety railings at the platform proceed as described below CAUTION Risk of chassis damage In case of vehicles with air suspension the entire weight can be shifted to the stabili...

Page 31: ...cks into place Laying Down P Shaped Safety Railings To unlock pull up the respective safety railing 1 Rotate the respective safety railing inwards 2 until the magnetic resilient pad touches down onto the platform 1 1 2 2 Betriebsanleitung_Hubladebuehnen_EN book Seite 31 Donnerstag 15 August 2019 4 04 16 ...

Page 32: ... 90 upwards 2 and lower it until it firmly locks into place Laying Down A Shaped Safety Railings Pull up the respective safety railing 1 Then rotate the respective safety railing inwards 2 until the magnetic resilient pad touches down onto the platform 1 1 2 2 1 1 2 2 Betriebsanleitung_Hubladebuehnen_EN book Seite 32 Donnerstag 15 August 2019 4 04 16 ...

Page 33: ... move the platform Watch the payload the maneuvering area and the squeeze area to the vehicle while you move the platform Observe that the operating element are only actuated to move the platform Adjust the platform tilt only in no load condition CAUTION Risk of injury because of insufficient holding or too little space on the platform Persons can fall off the platform and suffer from injuries Whe...

Page 34: ...ing position to the vertical transport position Extend The platform extends from under the vehicle Retract The platform retract under the vehicle Fold out The platform folds out from the transport position to the oper ating position Fold in The platform folds in from the operating position to the trans port position Lower The platform moves in horizontal position downwards Lift The platform moves ...

Page 35: ...old out or extend the tail lift depending on the model by means of the lateral operating element or hand cable control as described in chapter Operating Elements from p 42 Depending on the model turn the rotary switches to open or close the platform as described in chapter Operating El ements from p 42 until the unladen platform reaches the desired tilt angle Bringing Down the Platform While the p...

Page 36: ...gh or unbalanced When loading the platform do not exceed the maximum load weight specified in the chapter Technical Data from p 168 Take the weight of the operator standing on the platform into account The load diagram is also shown at the lateral operating element Center the load on the platform The payload center of gravity should be as close to the vehicle as possible If you load the platform o...

Page 37: ...spring of the vehicle As a result the load may start to move in an uncontrolled manner This can result in personal injuries or the platform could be severely damaged Make sure that the load of the vehicle front axle does not fall below the minimum load Make sure that the maximum load of the vehicle rear axle does not exceed the maximum load CAUTION Risk of falling when loading at a ramp Person can...

Page 38: ...he maximum permissible load must not be exceeded The tail lifts are equipped with a float mode The float mode is a safety feature When the vehicle lowers itself during loading the float mode causes the platform to automatically yield and reposition itself This does not apply to column lifts The float mode does not function during unloading You must manually lower the platform Thus you prevent a ga...

Page 39: ... the key control and turn it counterclockwise Remove the key The visual signal indicating the operational readiness of the tail lift extinguishes The tail lift is switched off To switch off the tail lift using the key code at the lateral oper ating element Enter the key code using the Lift and Close pushbuttons see Programming a Key Code from p 125 The visual signal indicating the operational read...

Page 40: ... of the tail lift extinguishes The tail lift is switched off Driver s Cab Control System Note If the vehicle is provided with a driver s cab control system with camera system read and observe the supplement to the operating instructions attached to the driver s cab con trol system as a separate document Betriebsanleitung_Hubladebuehnen_EN book Seite 40 Donnerstag 15 August 2019 4 04 16 ...

Page 41: ...41 Betriebsanleitung_Hubladebuehnen_EN book Seite 41 Donnerstag 15 August 2019 4 04 16 ...

Page 42: ...see p 108 or 6 using the radio remote control unit optional see p 116 or 7 using the special operating elements optional see p 118 Note These instructions describe the standard range of prod ucts Special product lines may differ from the descriptions in here or may have enhanced functions For a detailed de scription of your product type please contact our customer service CAUTION Risk of accidents...

Page 43: ... information about the operation of the lateral operating element on p 44 to p 54 p 54 p 92 to p 98 p 58 p 60 to p 68 p 74 to p 82 p 86 to p 90 p 92 to p 94 p 92 to p 98 AE A B C F G K L M Betriebsanleitung_Hubladebuehnen_EN book Seite 43 Donnerstag 15 August 2019 4 04 16 ...

Page 44: ...y differ from the descriptions in here or may have enhanced functions For a detailed de scription of your product type please contact our customer service A E 29 26 optional 32 28 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lif...

Page 45: ...ilts and adjusts to the ground Lifting the Platform Turn the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted Closing the Platform Turn the rotary switches 28 and 29 simultaneously up ward and hold them in this position until the...

Page 46: ...al product lines may differ from the descriptions in here or may have enhanced functions For a detailed de scription of your product type please contact our customer service A 29 26 optional 32 28 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Before opera...

Page 47: ...justs flush to the ground Setting the Platform to its Horizontal Position Turn the rotary switches 28 and 29 simultaneously up ward and hold them in this position until the platform has reached the horizontal position Lifting the Platform Turn the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vehicle loading floor height Closing ...

Page 48: ...od ucts Special product lines may differ from the descriptions in here or may have enhanced functions For a detailed de scription of your product type please contact our customer service A 29 26 optional 32 28 30 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can oc...

Page 49: ...tilts and adjusts to the ground Lifting the Platform Turn the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted Closing the Platform Turn the rotary switches 28 and 29 simultaneously up ward and hold them in this position until th...

Page 50: ...ge of prod ucts Special product lines may differ from the descriptions in here or may have enhanced functions For a detailed de scription of your product type please contact our customer service A 29 26 optional 32 28 30 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damag...

Page 51: ...nd adjusts to the ground Lifting the Platform Turn the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted Closing the Platform Turn the rotary switches 28 and 29 simultaneously up ward and hold them in this position until the platf...

Page 52: ...descriptions in here or may have enhanced functions For a detailed de scription of your product type please contact our customer service A E 26 optional 32 28 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lift read chapter Genera...

Page 53: ... tilts and adjusts to the ground Lifting the Platform Turn the rotary switch 27 upward and hold it in this posi tion until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted Closing the Platform Turn the rotary switch 28 upward and hold it in this posi tion until the platform is closed If an optional load safety dev...

Page 54: ...oduct lines may differ from the descriptions in here or may have enhanced functions For a detailed de scription of your product type please contact our customer service A 26 optional 32 28 30 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating ...

Page 55: ...nd it tilts and adjusts to the ground Lifting the Platform Turn the rotary switch 27 upward and hold it in this posi tion until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted Closing the Platform Turn the rotary switch 28 upward and hold it in this posi tion until the platform is closed If an optional load safet...

Page 56: ... enhanced functions For a detailed de scription of your product type please contact our customer service A 29 39 27 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lift read chapter General Opera tion from p 26 Betriebsanleitung_Hubladeb...

Page 57: ... platform has touched the ground it tilts and adjusts to the ground Lifting the Platform Press the pushbutton 29 and simultaneously move the joystick 27 upward and hold them in this position until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted Closing the Platform Press the pushbutton 29 and simultaneously move ...

Page 58: ...e or may have enhanced functions For a detailed de scription of your product type please contact our customer service C 39 35 36 37 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lift read chapter General Opera tion from p 26 Betriebsan...

Page 59: ...t tilts and adjusts to the ground Lifting the Platform Press and hold pushbuttons 35 and 37 simultaneously until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted Closing the Platform Press and hold pushbuttons 36 and 37 simultaneously until the platform has reached the vertical transport posi tion Close the platfo...

Page 60: ...product lines may differ from the descriptions in here or may have enhanced functions For a detailed de scription of your product type please contact our customer service F 29 26 optional 32 28 30 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Information are not ob served during operation of the tail lift personal injuries and material damage can occur Before ope...

Page 61: ...ltaneously downward and hold them in this position until the platform has made contact with the ground and is adjusted flush to the ground After the platform has touched the ground it tilts and adjusts to the ground Lifting the Platform Turn the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vehicle loading floor height The platfo...

Page 62: ...retracted Observe that the platform can be retracted without obstruction Turn the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vibration safeguard Betriebsanleitung_Hubladebuehnen_EN book Seite 62 Donnerstag 15 August 2019 4 04 16 ...

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Page 64: ...product lines may differ from the descriptions in here or may have enhanced functions For a detailed de scription of your product type please contact our customer service F 29 26 optional 32 28 30 27 39 easy move DANGER Risk of accidents and injury If the instructions in chapter General Information are not ob served during operation of the tail lift personal injuries and material damage can occur ...

Page 65: ...the ground it tilts and adjusts to the ground Lifting the Platform Turn the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted into the loading position Folding In and Retracting the Platform Protect your hands with gloves Pull the...

Page 66: ...differ from the descriptions in here or may have enhanced functions For a detailed de scription of your product type please contact our customer service F 26 optional 32 28 30 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Information are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lift ...

Page 67: ...s touched the ground it tilts and adjusts to the ground Lifting the Platform Turn the rotary switch 27 upward and hold it in this posi tion until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted into the loading position Folding In and Retracting the Platform Protect your hands with gloves Pull the handle with bot...

Page 68: ...differ from the descriptions in here or may have enhanced functions For a detailed de scription of your product type please contact our customer service F 26 optional 32 28 30 27 39 easy move DANGER Risk of accidents and injury If the instructions in chapter General Information are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the ...

Page 69: ...ts and adjusts to the ground Lifting the Platform Turn the rotary switch 27 upward and hold it in this posi tion until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted into the loading position Folding In and Retracting the Platform Protect your hands with gloves Pull the handle with both hands to fold back the fo...

Page 70: ...roduct lines may differ from the descriptions in here or may have enhanced functions For a detailed de scription of your product type please contact our customer service F 29 26 optional 32 30 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Information are not ob served during operation of the tail lift personal injuries and material damage can occur Before operati...

Page 71: ...rm has made contact with the ground and is adjusted flush to the ground Lifting the Platform Turn the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vehicle loading floor height Folding In and Retracting the Platform Protect your hands with gloves Pull the handle with both hands to fold back the folding part of the platform Close ...

Page 72: ...iffer from the descriptions in here or may have enhanced functions For a detailed de scription of your product type please contact our customer service F 26 optional 32 30 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Information are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lift read...

Page 73: ...as made contact with the ground and is adjusted flush to the ground Lifting the Platform Turn the rotary switch 27 upward and hold it in this posi tion until the platform has reached the vehicle loading floor height Folding In and Retracting the Platform Protect your hands with gloves Pull the handle with both hands to fold back the folding part of the platform Turn the rotary switch 27 upward and...

Page 74: ...standard range of prod ucts Special product lines may differ from the descriptions in here or may have enhanced functions For a detailed de scription of your product type please contact our customer service G 29 26 optional 32 28 30 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and ma...

Page 75: ...izontal or preset position before it is lifted into the loading position Lowering the Platform Turn the rotary switches 27 and 29 simultaneously downward and hold them in this position until the platform has made contact with the ground and is adjusted flush to the ground After the platform has touched the ground it tilts and adjusts to the ground Setting the BDF Position Turn the rotary switches ...

Page 76: ...rm Turn the rotary switches 27 and 29 simultaneously downward and hold them in this position until the platform has reached the ground Protect your hands with gloves Pull the handle with both hands to fold back the folding part of the platform Close the platform interlock if present Turn the rotary switch 30 upward and hold it in this posi tion until the platform has reached the vibration safeguar...

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Page 78: ... standard range of prod ucts Special product lines may differ from the descriptions in here or may have enhanced functions For a detailed de scription of your product type please contact our customer service G 29 26 optional 32 28 30 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and m...

Page 79: ...and then unfolds once Protect your hands with gloves Pull the handle with both hands to unfold the second folding part of the platform Lifting the Platform Turn the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted into the loadin...

Page 80: ...old them in this position until the platform has reached the loading position Folding In and Retracting the Platform Turn the rotary switches 27 and 29 simultaneously downward and hold them in this position until the platform has reached the ground Protect your hands with gloves Fold in the link bridge if present Pull the handle with both hands to fold back the folding part of the platform Turn th...

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Page 82: ...tandard range of prod ucts Special product lines may differ from the descriptions in here or may have enhanced functions For a detailed de scription of your product type please contact our customer service G 29 26 optional 32 28 30 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and mat...

Page 83: ...atform edge with both hands to unfold the plat form to the rear Pull the folding part of the platform with both hands to unfold it to the rear Lowering the Platform Turn the rotary switches 27 and 29 simultaneously downward and hold them in this position until the platform has made contact with the ground and is adjusted flush to the ground After the platform has touched the ground it tilts and ad...

Page 84: ... switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the retraction height Turn the rotary switch 30 upward and hold it in this posi tion until the platform is completely retracted Observe that the platform can be retracted without obstruction Turn the rotary switches 27 and 29 simultaneously upward and hold them in this position until the platfo...

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Page 86: ...ay differ from the descriptions in here or may have enhanced functions For a detailed de scription of your product type please contact our customer service K 29 26 optional 32 28 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lift...

Page 87: ...ary switches 27 and 29 simultaneously downward and hold them in this position until the platform has made contact with the ground After the platform has touched the ground it tilts and adjusts to the ground Lifting the Platform Turn the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the loading position Folding In the Platform Make su...

Page 88: ...Turn the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the transport position Close the platform interlock if present Betriebsanleitung_Hubladebuehnen_EN book Seite 88 Donnerstag 15 August 2019 4 04 16 ...

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Page 90: ... descriptions in here or may have enhanced functions For a detailed de scription of your product type please contact our customer service K 26 optional 32 28 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lift read chapter General...

Page 91: ...he rotary switch 27 upward and hold it in this posi tion until the platform is adjusted flush to the ground After the platform has touched the ground it tilts and adjusts to the ground Folding In the Platform Make sure that the platform is in horizontal position touch ing the ground Protect your hands with gloves Unfold the folding part of the platform with both hands from the operating position o...

Page 92: ...the descriptions in here or may have enhanced functions For a detailed de scription of your product type please contact our customer service B L M 29 26 optional 32 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lift read chapter ...

Page 93: ... simultaneously downward and hold them in this position until the platform has made contact with the ground After the platform has touched the ground it tilts and adjusts to the ground Folding In the Platform Make sure that the platform is in horizontal position touch ing the ground Protect your hands with gloves Unfold the folding part of the platform with both hands from the operating position o...

Page 94: ...n here or may have enhanced functions For a detailed de scription of your product type please contact our customer service B L M 26 optional 32 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lift read chapter General Opera tion fr...

Page 95: ...nd hold it in this posi tion until the platform is adjusted flush to the ground After the platform has touched the ground it tilts and adjusts to the ground Folding In the Platform Make sure that the platform is in horizontal position touch ing the ground Protect your hands with gloves Unfold the folding part of the platform with both hands from the operating position onto the stationary part of t...

Page 96: ...ts and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lift read chapter General Opera tion from p 26 Betriebsanleitung_Hubladebuehnen_EN book Seite 96 Donnerstag 15 August 2019 4 04 16 ...

Page 97: ...m is adjusted flush to the ground After the platform has touched the ground it tilts and adjusts to the ground Folding In the Platform Make sure that the platform is in horizontal position touch ing the ground Protect your hands with gloves Unfold the folding part of the platform with both hands from the operating position onto the stationary part of the plat form Close the platform interlock if p...

Page 98: ...he instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lift read chapter General Opera tion from p 26 Betriebsanleitung_Hubladebuehnen_EN book Seite 98 Donnerstag 15 August 2019 4 04 16 ...

Page 99: ...e switch 54 downward and hold it in this position until the platform reaches the ground tilt while lowering Lifting the Platform Press the toggle switch 54 upward and hold it in this posi tion until the platform reaches the loading position while lifting Folding In the Platform Make sure that the platform is in horizontal position touching the ground Protect your hands with gloves Fold the platfor...

Page 100: ...pushbutton assignment V 42 43 44 45 46 47 Hand cable control 1 42 Pushbutton lift platform 43 42 Pushbutton close platform 44 Pushbutton lower platform 43 44 Pushbutton open platform Hand cable control 2 45 Pushbutton lift platform 46 45 Pushbutton fold in link bridge 47 Pushbutton lower platform 46 47 Pushbutton fold out link bridge Betriebsanleitung_Hubladebuehnen_EN book Seite 100 Donnerstag 15...

Page 101: ... 46 45 Pushbutton fold in link bridge 47 Pushbutton lower platform 46 47 Pushbutton fold out link bridge 42 44 43 45 46 47 DANGER Risk of accidents and injury If the instructions in chapter General Information are not ob served during operation of the column lift personal injuries and material damage can occur Before operating the column lift read chapter General Operation from p 26 Betriebsanleit...

Page 102: ...rm with the hand cable control while standing inside the vehicle always keep a minimum distance of 250 mm from the sill Do not stand in the squeezing area where the platform ap proaches the vehicle body Exclusively stand in the platform area marked with the foot symbols in the illustration when moving the platform When standing on the ground for operating the platform keep a minimum distance of 1 ...

Page 103: ...e platform leave enough free space for the operator minimum 50 x 60 cm When operating the column lift from a position on the plat form exclusively use the hand cable control 2 As this hand cable control only allows you to lift and lower the platform or to fold in and fold out the link bridge it is not possible to accidentally open or close the platform and thus tilt it CAUTION Risk of injuries or ...

Page 104: ...he Platform If required open the top flap This is necessary if you want to use the upper vehicle deck Press either the pushbutton 42 on hand cable control 1 or the pushbutton 45 on hand cable control 2 and hold it in this position until the platform has reached the required height Bringing Down the Platform Press either the pushbutton 44 on hand cable control 1 or the pushbutton 47 on hand cable c...

Page 105: ... Railings Open the fastener of the first safety railing and swivel down the railing until it lies on the platform Repeat this procedure for the second safety railing Closing the Platform Press the pushbutton 43 on the hand cable control 1 and hold it in this position Briefly after this press and hold the pushbutton 42 on the same hand cable control Hold both pushbuttons in this position until the ...

Page 106: ...a few seconds before you repeat the procedure A B C E F G K L M Platform with 2 foot controls standard control Platform with 3 foot controls control unit with basic board 40 Foot control at platform rim 41 Foot control 42 Additional foot control at platform rim 43 Foot control lift 44 Foot control lower 40 41 42 44 43 DANGER Risk of accidents and injury If the instructions in chapter General Opera...

Page 107: ...t step on the foot control 40 and keep it in this posi tion Before the platform is lifted it tilts to the horizontal position Note If both foot controls are not actuated within three seconds the foot controls are disabled for a short time Wait a few seconds before you repeat the procedure Platform with 3 Foot Controls Step on the foot control 43 and on the additional foot control 42 Before the pla...

Page 108: ...R Risk of accidents and injury If the instructions in chapter General Information are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lift read chapter General Opera tion from p 26 Betriebsanleitung_Hubladebuehnen_EN book Seite 108 Donnerstag 15 August 2019 4 04 16 ...

Page 109: ...rm with the hand cable control while standing inside the vehicle always keep a minimum distance of 250 mm from the sill Do not stand in the squeezing area where the platform ap proaches the vehicle body Exclusively stand in the platform area marked with the foot symbols in the illustration when moving the platform When standing on the ground for operating the platform keep a minimum distance of 1 ...

Page 110: ...ched the loading position Before the platform is lifted it tilts to the horizontal position Optional Operating Method Hand Cable Control with three Pushbuttons Note As of May 2019 the hand cable control shown in the illus tration is used Please note Older models of the hand ca ble control have a different pushbutton assignment A C E F G K L M 42 43 44 42 Pushbutton lift 43 Pushbutton tilt 44 Pushb...

Page 111: ...y occur Make sure to stand in the correct position see the picture below when operating the platform with the hand cable control Do not stand in another position When operating the platform with the hand cable control while standing inside the vehicle always keep a minimum distance of 250 mm from the sill Do not stand in the squeezing area where the platform ap proaches the vehicle body Exclusivel...

Page 112: ... keep it pressed until the platform has reached the loading position Before the platform is lifted it tilts to the horizontal position Setting the Platform to its Horizontal Position To adjust a steeper tilt of the platform press both pushbuttons 42 and 43 simultaneously To adjust a flatter tilt or to adjust the platform flush to the ground press both pushbuttons 43 and 44 simultane ously 1 m 1 m ...

Page 113: ...5 Pushbutton lower scissors DANGER Risk of accidents and injury If the instructions in chapter General Information are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lift read chapter General Opera tion from p 26 Betriebsanleitung_Hubladebuehnen_EN book Seite 113 Donnerstag 15 August 2019 4 04 16 ...

Page 114: ...rm with the hand cable control while standing inside the vehicle always keep a minimum distance of 250 mm from the sill Do not stand in the squeezing area where the platform ap proaches the vehicle body Exclusively stand in the platform area marked with the foot symbols in the illustration when moving the platform When standing on the ground for operating the platform keep a minimum distance of 1 ...

Page 115: ...ep it pressed until the platform has reached the loading position Before the platform is lifted it tilts to the horizontal position Lifting the Scissors Press the pushbutton 44 and keep it pressed until the platform has reached the loading position Bringing Down the Scissors Press the pushbutton 45 and keep it pressed until the platform has reached the loading position Betriebsanleitung_Hubladebue...

Page 116: ...trol Unit On Off In order to connect slide the switch 40 upwards The transmitter remains connected until the switch 40 will have been slid downwards A C F G K L POWER BATTERY A B MBB REMOTE CONTROL 41 44 45 40 42 43 40 Slide switch On Off 41 Pushbutton open 42 Pushbutton lower 43 Pushbutton lift 44 Pushbutton close 45 Pushbutton special function DANGER Risk of accidents and injury If the instructi...

Page 117: ...platform is lowered a small amount and then unfolds to the horizontal operating position Closing the Platform Press the pushbutton 44 and keep it pressed until the plat form is completely closed If an optional load safety device is present the platform closes approximately to 80 and is lowered a small amount Subsequently it moves to the vertical transport position and is lifted into the load safet...

Page 118: ...nd hold them in this position until the platform has reached the horizontal operating position A C E K L 27 32 28 27 Pushbutton lift close 28 Pushbutton lower open 29 Pushbutton additional pushbutton 32 Pushbutton close open 29 additional pushbutton optional DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift pers...

Page 119: ...form Press the pushbuttons 27 and optionally 29 simultane ously and hold them in this position until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted Closing the Platform Press the pushbuttons 27 32 and optionally 29 simul taneously and hold them in this position until the platform is closed Betriebsanleitung_Hubl...

Page 120: ...ground After the platform has touched the ground it tilts and adjusts to the ground F G 27 32 28 27 Pushbutton lift close 28 Pushbutton lower open 32 Pushbutton close open 29 Pushbutton additional pushbutton 30 Pushbutton extend 31 Pushbutton retract 30 31 29 additional pushbutton optional DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during...

Page 121: ...ss the pushbuttons 28 and optionally 29 simultane ously and hold them in this position until the platform has completely lowered The platform is lowered so that it can be extended without obstruction Press the pushbutton 30 and hold it in this position until the platform is completely extended Press the pushbuttons 28 and optionally 29 simultane ously and hold them in this position until the folde...

Page 122: ... product type please contact our customer service Opening the Platform Loosen the platform interlock if present Press the pushbuttons 28 32 and 29 simultaneously and hold them in this position until the platform has reached the horizontal operating position A C E K L 27 32 28 29 27 Pushbutton lift close 28 Pushbutton lower open 29 Pushbutton additional pushbutton 32 Pushbutton close open DANGER Ri...

Page 123: ...he Platform Press the pushbuttons 27 and 29 simultaneously and hold them in this position until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted Closing the Platform Press the pushbuttons 27 32 and 29 simultaneously and hold them in this position until the platform is closed Betriebsanleitung_Hubladebuehnen_EN boo...

Page 124: ...er Feet Push up the toggle switch 54 until the stabilizer feet are completely retracted All Models 54 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lift read chapter General Opera tion from p 26 Betriebsanleitung_Hubladebuehnen_EN book...

Page 125: ... on the electrical equipment The tail lift is now in programming mode Disconnect the service plug and connect plug J 30 at the lateral operating element Enter the desired code at the lateral operating element as follows When pressing the keys hold them for at least one second Each key actuation switches on the warning lights If your entry has been correct the programming mode is automatically left...

Page 126: ... counter by using the diag nostic software Troubleshooting This function is only available for special program versions For more information please contact our customer service Pro ceed as follows to troubleshoot the tail lift Switch on the control box Open the platform so that it is in horizontal position Disconnect plug J 11 Disconnect plug J 30 Connect the service plug Connect plug J 11 Disconn...

Page 127: ...us Description Status System switched on and all right control box switched off Status System switched on and all right control box switched on Error indication 7 segments flashing 0 5 Hz System LED flashing red 2 Hz Status Description Action for error reset Error Undervoltage Switch off on control box Bedienung_Tastencode_EN fm Seite 127 Donnerstag 15 August 2019 4 13 16 ...

Page 128: ...ilt sensor B15 Faulty sensor signal Error Warnfix short circuit recognized Switch control box off on or close tail lift Error Box body light control box LED short circuit recognized Error General short circuit error of external system Switch control box off on or de en gergize PC board Error indication 7 segments flashing 0 5 Hz System LED flashing red 2 Hz Status Description Action for error rese...

Page 129: ...or Not used or reserved Error While opening the platform the valve coil resistance open S3_S4 or motor relay resistance error was detected Error While closing the platform the motor relay resistance or S5 error was de tected Automatic error reset as soon as correct values are reached Error While lowering the platform the valve coil resistance lower_S1_S2 error was detected Bedienung_Tastencode_EN ...

Page 130: ...push button actuation Remove service plug Error Selflock function is active Tail lift is locked via radio receiver e g ICP Selflock automatic locking of the con trol panel when the vehicle is left Reset Selflock function Switch off on control box or place radio transmitter near the ra dio receiver again Error Interface not active due to short circuit of JP connector CAN De energize board for some ...

Page 131: ...ft X Checking the battery X Checking the carbon brushes at the elec tric motor X Checking the oil level and refilling oil if necessary X Checking the bolts and nuts for tight seat X Checking the screw fittings and pipes of the hydraulic system X Lubricating the low maintenance bearings X Lubricating the guide rails X Changing the oil X Applying wax spray to the PC board X Checking the marks on the...

Page 132: ...e safety and warning devices X Cleaning the tail lift X Checking the battery X Checking the bolts and nuts for tight seat X Lubricating the low maintenance bearings X Checking the bellows X Applying wax spray to the PC board X Checking the marks on the platform for the payload center of gravity and the operator position when operating the tail lift or col umn lift with the hand cable control are r...

Page 133: ...iding surface of the slider in the frame X Checking the battery X Checking the carbon brushes at the elec tric motor X Checking the oil level and refilling oil if necessary X Checking the bolts and nuts for tight seat X Checking the screw fittings and pipes of the hydraulic system X Lubricating the low maintenance bearings X Lubricating the guide rails X Changing the oil X Applying wax spray to th...

Page 134: ... accompanying operator not in scope of delivery of the tail lift warning flashers on the platform warning flags behind the platform platform interlock at the platform optional two feet control for lift and bring down on the platform key control at lateral operating element for trailers or semi trailers control box with ON OFF switch in lockable driver s cab visual signal at control box in driver s...

Page 135: ...e carbon dust All Models CAUTION Damage to paint If you clean the tail lift using a pressure washer damage to the paint may occur up to six weeks after painting Cleaning the tail lift with a pressure washer should not be done earlier than six weeks after painting All Models A B C F G K L CAUTION Risk of burns by overheating electric motor Worn out and contaminated carbon brushes can result in in c...

Page 136: ...stic plain bearings from both sides Apply 1 or 2 spray portions to each side of a plastic plain bearing Allow the lubricating oil to take effect for 1 to 2 minutes Open lower lift and close the platform for at least three times Make sure to use the full range of functions The lubricant is distributed in the plain bearings Repeat the lubricating procedure as required Clean all surfaces that are soi...

Page 137: ...heads Use a grease gun to press grease into the conical lubricat ing heads 44 until the bearing is filled see chapter Lubri cants and Operating Media from p 188 Lubricate the bearings of the roll off protection 45 see chapter Lubricants and Operating Media from p 188 A B C E 45 44 44 Betriebsanleitung_Hubladebuehnen_EN book Seite 137 Donnerstag 15 August 2019 4 04 16 ...

Page 138: ...se a grease gun to press grease into the conical lubricat ing heads 44 until the bearing is filled see chapter Lubri cants and Operating Media from p 188 Lubricate the bearings of the rool stop and the joint in the platform 45 Lubricate the sliding consoles in the guide rails 46 see chapter Lubricants and Operating Media from p 188 F G 44 44 45 46 Betriebsanleitung_Hubladebuehnen_EN book Seite 138...

Page 139: ... to press grease into the conical lubricat ing heads 44 until the bearing is filled see chapter Lubri cants and Operating Media from p 188 Lubricate the bearings of the rool stop and the joint in the platform 45 Lubricate the sliding consoles in the guide rails 46 see chapter Lubricants and Operating Media from p 188 K L M 44 44 45 46 Betriebsanleitung_Hubladebuehnen_EN book Seite 139 Donnerstag 1...

Page 140: ...ricat ing heads 44 until the bearing is filled see chapter Lubri cants and Operating Media from p 188 Lubricate the bearings of the roll off protection 45 see chapter Lubricants and Operating Media from p 188 Clean all sliding surfaces 47 of the slider in the guide frame and lubricate them evenly with heavy duty grease V 45 44 44 47 47 44 44 Betriebsanleitung_Hubladebuehnen_EN book Seite 140 Donne...

Page 141: ...141 Monthly Maintenance Checking the Oil Level Standard Tail Lifts Retractable Models A B C 2 F G 2 Betriebsanleitung_Hubladebuehnen_EN book Seite 141 Donnerstag 15 August 2019 4 04 16 ...

Page 142: ...at the sup port tube 2 Pull out the hydraulic unit until the check mark at the oil res ervoir is visible Using the indicator at the oil reservoir or the dip stick check whether the indication is within the prescribed marked range If required refill oil up to level mark Re insert the hydraulic unit in to the support tube and fasten it with the screw 2 Close the cover of the support tube K L M 2 Bet...

Page 143: ...elements of the auxiliary frame and the tail lift mounting Retighten any loose bolts and nut Checking the Screw fittings and Pipes of the Hydraulic System Check all screw fittings and pipes of the hydraulic system Make sure that the screws are tight and the hydraulic lines undamaged Retighten any loose screws Replace damaged hydraulic hoses immediately Replace all hydraulic hoses after three years...

Page 144: ...pen lift lower and close the tail lift using the correspond ing operating element Repeat this procedure approximately 5 times Annual Maintenance Changing the Hydraulic Oil All Models A B C F G K L CAUTION Risk of injury or material damage through waste oil If you do not change the oil in the hydraulic unit once a year condensation water could accumulate especially at tempera tures below the freezi...

Page 145: ... 47 Oil drain plug 48 Hydraulic oil reservoir 49 Suction filter in the oil reservoir 50 Breather filter 51 Valve block 51 50 48 49 47 51 50 48 49 47 Betriebsanleitung_Hubladebuehnen_EN book Seite 145 Donnerstag 15 August 2019 4 04 16 ...

Page 146: ...t 47 Oil drain plug 48 Hydraulic oil reservoir 49 Suction filter in the oil reservoir 50 Breather filter 51 Valve block 48 49 51 50 47 48 49 51 50 47 Betriebsanleitung_Hubladebuehnen_EN book Seite 146 Donnerstag 15 August 2019 4 04 16 ...

Page 147: ... off the hydraulic oil reservoir 48 from the unit and clean it outside the hydraulic unit Also renew the suction filter in the oil reservoir 49 and the breather filter 50 Install the cleaned hydraulic oil reservoir into the unit and reinstall the oil drain plug 47 Fill oil according to the marking at the oil reservoir or dip stick Note Exclusively use oils listed in the chapter Lubricants and Oper...

Page 148: ...e oil in the hydraulic unit once a year condensation water could accumulate especially at tempera tures below the freezing point This disturbs the function of the column lift Persons could be injured and material could be damaged Change the hydraulic oil once every year Preferably change the oil shortly before the start of the winter season 48 50 49 52 47 51 Betriebsanleitung_Hubladebuehnen_EN boo...

Page 149: ...ff to clean it outside the vehicle Re insert and re connect the hydraulic oil reservoir 48 Proceed as described above but in reverse order Fill oil according to the marking at the oil reservoir or dip stick The fill level should be 2 3 of the dip stick Note Exclusively use oils listed in the chapter Lubricants and Operating Media from p 188 After filling the oil reservoir run the equipment through...

Page 150: ...he check must be confirmed in the test data booklet in writing Extraordinary check after major repairs or structural changes The check must be confirmed in the test data book let in writing Structural changes are only allowed with the consent of the manufacturer Any warranties shall become void if modifica tions at the tail lift are performed without our consent The man ufacturer shall not be held...

Page 151: ...ess the pushbuttons Open Lower and if there is the Additional Key for at least 10 seconds In the 7 Segment Display an E appears Now each tail lift movement has to be ordered manually All the automatic processes are deactivated Before troubleshooting check the following Make sure that the tail lift is switched on in the driver s cab Check whether the battery main switch is switched on Make sure tha...

Page 152: ...ching on Fault Possible cause Remedy Optical indication in driver s cab flashes rapidly Tilt sensor b15 defective Replace tilt sensor b15 Switching on LED on PC board flashes with the same rate as the turn signal Fault Possible cause Remedy Optical indication in driver s cab flashes furiously Lift arms switch b13 defec tive short circuit Replace lift arms switch b13 Tilt sensor b15 guide rod de fe...

Page 153: ... 3 or S 4 defective cable Check with test lamp Control valve S 5 or pressure splitter stuck Clean or replace Warning lamps on platform are not flashing when plat form is open Tilt sensor b15 at the plat form misadjusted or defec tive Adjust or replace PC board defective Replace Plugs defective Replace Warning lamps defective Replace Initiator b25 misadjusted or defective Adjust or replace Extend F...

Page 154: ...motor is running Solenoid valves S 7 and S 8 leaking Clean or replace Solenoid valve S 12 does not open Clean or replace Valve S 10 does not open Clean or replace Piston seal in folding cylin der defective Replace Betriebsanleitung_Hubladebuehnen_EN book Seite 154 Donnerstag 15 August 2019 4 04 16 ...

Page 155: ...own when operated with lat eral operating element Rotary switches pushbut tons or toggle switches de fective Use test lamp to check con tacts in operating element ac cording to circuit diagram use ground connection JK at PC board PC board does not deliver output at J 4 15 Disconnect plug J 4 check terminal 15 with test lamp PC board does not deliver output at J 1 12 Disconnect plug J 1 check termi...

Page 156: ...f plug J 41 lift arms switch with test lamp No voltage at valve plug S 3 or S 4 defective cable Disconnect plug J 4 check ter minal 14 with test lamp Solenoid valves S 3 and S 4 at tilt cylinder contaminated or de fective Clean or replace PC board has stored error De energize check with test lamp Flow valve R 5 or pressure split ter stuck or defective Clean or replace PC board defective Replace Pl...

Page 157: ...fting Directional valve S 5 stuck or defective Clean or replace Tilt sensor b15 defective Replace Platform tilts further than the preset angle Tilt sensor b15 defective Replace Directional valve S 5 stuck or defective Clean or replace Platform does not tilt into the horizontal oper ating position but is lifted PC board does not deliver out put at J 1 12 Check plug J 1 terminal 12 with test lamp us...

Page 158: ...d diagram Hydraulic pump defective Replace Electric motor defective Replace Pressure splitter contaminated or defective Clean or replace Pressure relief valve misad justed or defective Adjust and lock the valve or re place it Close platform closes Fault Possible cause Remedy Platform does not close Rotary switches pushbut tons or toggle switches de fective Check contacts in operating ele ment acco...

Page 159: ...oid valves S 7 and S 8 leaking Clean or replace Solenoid valve S 12 does not open Clean or replace Solenoid valve S 9 does not open Clean or replace Piston seal in folding cylinder defective Replace Switch on warning light warning light is automatically switched on when the platform is opened or extended left and right lights are switched in parallel Fault Possible cause Remedy Warning lamps are n...

Page 160: ...eplace PC board Open Platform opens to the horizontal operating position this position is stored and moved to after the ground adjustment during lifting Fault Possible cause Remedy Platform does not open Rotary switches pushbuttons or toggle switches defective Use test lamp to check contacts in operating element according to circuit diagram use ground connection JK at PC board Motor contactor K4 o...

Page 161: ...ateral operating el ement Rotary switches pushbuttons or toggle switches defective Use test lamp to check contacts in operating element according to circuit diagram use ground con nection JK at PC board Cable no 3 to operating element defective Actuate rotary switches one after another and check voltage across connector J30 according to circuit diagram using a test lamp Platform tilts during lower...

Page 162: ...ition Tilt sensor b15 defective Replace Platform does not tilt into the horizontal operating position but is lifted Output J43 90 J1 12 JK or JK does not deliver output signal Use test lamp to check ac cording to circuit diagram Motor contactor K3 is defec tive Check motor contactor Platform does not tilt into the horizontal operating position but is lifted optical indicator in driver s cab flashe...

Page 163: ...actor In its closed end position the platform does not reach the vehicle loading floor height End of box insufficiently rein forced Reinforce box according to details in assembly drawing Bearings worn out after lon ger usage Replace bearing pins bear ing bushes Switch on Warnfix Warnfix is automatically switched on when the platform is opened or extended left and right lights are switched in paral...

Page 164: ... 3 does not deliver out put signal Use test lamp to check accord ing to circuit diagram Motor contactor defective Check motor contactor Platform does not open Pushbutton defective Use test lamp to check contacts in operating element according to circuit diagram use ground connection JK at PC board No voltage at valve plug S4 or S5 defective cable Check with test lamp Control valve S6 or pressure v...

Page 165: ... S 2 at lift cylinder contaminated or de fective Clean or replace Suction filter at pump contami nated Clean or replace Platform overloaded Reduce load according to load diagram Hydraulic pump defective Replace Electric motor defective Replace Pressure splitter contaminated or defective Clean or replace Pressure relief valve misad justed or defective Adjust and lock the valve or re place it Lower ...

Page 166: ... replace Fold out Fault Possible cause Remedy Link bridge does not fold out motor is run ning Solenoid valves S 10 and S 11 do not open Clean or replace Solenoid valve S 7 does not open Clean or replace Piston seal in tilt cylinder defec tive Replace Fold in Fault Possible cause Remedy Link bridge does not fold in motor is running Solenoid valve S 7 does not open Clean or replace Solenoid valve S ...

Page 167: ... inder activated or both acti vated Screw out knurled screws of sole noid valves Platform does not close Pushbutton defective Check contacts in operating ele ment according to circuit diagram using test lamp PC board does not deliver out put at J 1 3 or J 43 93 Check PC board according to cir cuit diagram at plug J 1 3 and 43 93 with test lamp Motor contactor or valve S 7 in unit do not switch on ...

Page 168: ...ure Range for Tail Lift Usage All Models Load weight kg Recommended battery capacity up to 1250 12 V 1 x 143 Ah 24 12 V 24 V 2 x 12 V 2 x 105 Ah 1250 to 1750 12 V 1 x 180 Ah 24 12 V 24 V 2 x 12 V 2 x 143 Ah over 1750 to 4000 24 12 V 24 V 2 x 12 V 2 x 180 Ah All Models Load weight kg Recommended alternator Watt up to 1250 630 over 1250 to 1750 730 over 1750 to 4000 1000 All Models Standard Cold cli...

Page 169: ...face with corresponding markings DANGER Risk of personal injury and material damage If the maximum permissible payload Q or the maximum per missible load distance a is exceeded the tail lift could fall down This can result in personal injuries or the tail lift could be severely damaged In such a case any warranties shall become void When you position the payload Q in the center between the left an...

Page 170: ...00 MBB C 1000 S 700 1000 MBB C 2000 S C 2000 SK 1000 2000 875 800 1200 1650 1150 600 1500 1350 1700 400 1800 1100 2400 250 2100 950 MBB C 1000 LD 720 1250 MBB C 2500 L 750 2500 900 1000 900 2050 1200 750 1100 1700 1800 500 1600 1150 2400 370 2400 750 MBB C 1500 L C 1500 LX C 1500 ML C 1500 ML PRO 600 1500 MBB C 2500 S C 2500 SK C 2500 SZ 1000 2500 720 1250 1400 1785 900 1000 1600 1560 1200 750 180...

Page 171: ...C 500 VAN C 500 VAN FL EX 600 500 1000 300 700 430 1200 250 820 360 1500 200 1120 260 1800 160 1800 160 a mm Q kg MBB C 600 VAN 600 600 700 430 820 360 1120 260 1600 160 E a mm Q kg MBB C 1000 E 600 1000 750 800 950 600 1400 400 2400 230 Betriebsanleitung_Hubladebuehnen_EN book Seite 171 Donnerstag 15 August 2019 4 04 16 ...

Page 172: ... 570 2100 950 MBB R 1500 L R 1500 L FLAT R 1500 LX FLAT 600 1500 MBB R 2500 L R 2000 L TRAIL 750 2500 720 1250 900 2050 900 1000 1100 1700 1200 750 1600 1150 2400 370 2400 750 MBB R 1500 L TRUCK LGD CCD 700 1500 MBB R 2500 S 1000 2500 850 1235 1400 1785 1000 1050 1600 1560 1150 900 1800 1385 1300 800 2400 1040 G a mm Q kg a mm Q kg MBB R 750 SM 600 750 MBB R 1500 SM R 1500 SH 1000 1500 700 650 120...

Page 173: ...0 1250 700 650 650 1000 820 550 900 750 1120 400 1350 500 1800 250 2400 250 MBB F 1000 LD 650 1000 MBB F 1500 L 600 1500 850 800 720 1250 1150 600 900 1000 1700 400 1200 750 2400 250 2400 370 M a mm Q kg a mm Q kg MBB F 500 L 600 500 MBB F 600 L C 600 L 600 600 700 430 700 430 820 360 820 360 1120 260 1120 260 1800 160 1600 160 B C V a mm Q kg MBB V 4000 S 1500 4000 1750 3400 2000 3000 2250 2600 2...

Page 174: ...t with Four Cylinders 96 560 98 00 00 00 A K R2 R1 DBV1 M R5 P T B A S5 A B A A A B R4 R3 S4 S2 S1 S3 TILT CYLINDER LIFT CYLINDER TILT CYLINDER LIFT CYLINDER Betriebsanleitung_Hubladebuehnen_EN book Seite 174 Donnerstag 15 August 2019 4 04 16 ...

Page 175: ...5 Standard Tail Lift With Soft Levelling A K KIPPZYL LIFT CYLINDER LIFT CYLINDER TILT LOCK TILT CYLINDER TILT CYLINDER Betriebsanleitung_Hubladebuehnen_EN book Seite 175 Donnerstag 15 August 2019 4 04 16 ...

Page 176: ...ndard Tail Lift with Two Cylinders 97 510 98 00 00 00 A C R2 DBV1 M R5 P T B A S5 A A B R3 S2 S3 TILT CYLINDER LIFT CYLINDER Betriebsanleitung_Hubladebuehnen_EN book Seite 176 Donnerstag 15 August 2019 4 04 16 ...

Page 177: ...01 00 00 A B A S9 B V A V S8 S7 B K A K A H A H A K B K B A DBV1 M R5 P T B A S5 A B A R1 R3 S1 S3 A B A R2 R4 S2 S4 TILT CYLINDER LIFT CYLINDER TILT CYLINDER LIFT CYLINDER Betriebsanleitung_Hubladebuehnen_EN book Seite 177 Donnerstag 15 August 2019 4 04 16 ...

Page 178: ...raulic Stabilizer Feet MBB C 750 L C 1000 L A TILT CYLINDER LIFT CYLINDER STABLIZER FEET CYLINDERS Pressure switch S8 1 adjusted to 20 bars Betriebsanleitung_Hubladebuehnen_EN book Seite 178 Donnerstag 15 August 2019 4 04 16 ...

Page 179: ...ndard Tail Lift with Hydraulic Underrun Bumper 99 514 98 01 00 00 A LIFT CYLINDER TILT CYLINDER TILT CYLINDER LIFT CYLINDER Betriebsanleitung_Hubladebuehnen_EN book Seite 179 Donnerstag 15 August 2019 4 04 16 ...

Page 180: ... 13 631 98 02 00 00 3 A TILT CYL TILT CYL LIFT CYL LIFT CYL Support Cylinder Platform Cylinder Pressure Switch S 8 1 adjusted up to a maximum of 50 bar Betriebsanleitung_Hubladebuehnen_EN book Seite 180 Donnerstag 15 August 2019 4 04 16 ...

Page 181: ...G S9 A B B V A V S8 S7 B K A K A H A H A K B K B A DBV1 M R5 P T B A S5 A B A R1 R3 S1 S3 A B A R2 R4 S2 S4 TILT CYLINDER LIFT CYLINDER TILT CYLINDER LIFT CYLINDER Betriebsanleitung_Hubladebuehnen_EN book Seite 181 Donnerstag 15 August 2019 4 04 16 ...

Page 182: ...able Tail Lift MBB R 750 L R 750 SM R 1000 LM R 1500 SK and R 2000 LK 00 538 01 98 01 00 3 F TILT CYL TILT CYL LIFT CYL LIFT CYL Betriebsanleitung_Hubladebuehnen_EN book Seite 182 Donnerstag 15 August 2019 4 04 16 ...

Page 183: ...183 Retractable Tail Lift MBB R 1500 L FLAT 99 553 98 01 00 00 3 F LIFT CYL LIFT CYL Betriebsanleitung_Hubladebuehnen_EN book Seite 183 Donnerstag 15 August 2019 4 04 16 ...

Page 184: ...G S11 S8 S7 S12 A v S10 S9 A B K A B B V A V B K A K A H A H A K B K B A DBV1 M R5 P T B A S5 A B A R1 R3 S1 S3 A B A R2 R4 S2 S4 B v TILT CYLINDER LIFT CYLINDER TILT CYLINDER LIFT CYLINDER Betriebsanleitung_Hubladebuehnen_EN book Seite 184 Donnerstag 15 August 2019 4 04 16 ...

Page 185: ...185 Foldable Tail Lift 93 505 60 08 00 00 L R2 R1 A DBV1 M A S1 S2 TILT CYLINDER TILT CYLINDER Betriebsanleitung_Hubladebuehnen_EN book Seite 185 Donnerstag 15 August 2019 4 04 16 ...

Page 186: ...186 Foldable Tail Lift 02 528 60 08 00 00 B M A R1 A DBV1 M S1 LIFT CYLINDER Betriebsanleitung_Hubladebuehnen_EN book Seite 186 Donnerstag 15 August 2019 4 04 16 ...

Page 187: ...Lifts 09 545 98 00 00 00 V PLATFORM S10 S11 on J42 80 S12 S13 on J42 81 LIFT CYLINDER LIFT CYLINDER TILT CYLINDER TILT CYLINDER Betriebsanleitung_Hubladebuehnen_EN book Seite 187 Donnerstag 15 August 2019 4 04 16 ...

Page 188: ...or environ ment friendly biodegradable oils for hydraulic equipment On request we can supply you with an oil grade tested by us The operation temperature of this oil is listed as 20 C to 60 C Please contact us When using other oil types this may result in damage to cylin der seals or annoying noise Recommended Lubricating Grease Oil For low maintenance brass bearings and guide rails Shell Gadus S2...

Page 189: ...are listed in the spare parts catalog of your contractor repair shop The list of repair shops shows you the nearest repair shop and provides further contact infor mation Betriebsanleitung_Hubladebuehnen_EN book Seite 189 Donnerstag 15 August 2019 4 04 16 ...

Page 190: ... SUHUHTXLVLWHV 7DLO OLIWV GDWD PDQXIDFWXUHU 7KH WDLO OLIWV IXOILOO WKH UHTXLUHPHQWV RI 1 1 RGH 7DLO OLIWV W SHV DQG HTXLSPHQW GDWD 7DLO LIW ORDG FDSDFLW NJ WR NJ DOO SLWFKHV 3ODWIRUP KHLJKWV XS WR PP NJ GD1 7DLO LIW ORDG FDSDFLW NJ WR NJ VXSSRUW WXEH 67 DQG DOO SLWFKHV 3ODWIRUP KHLJKWV XS WR PP NJ GD1 3ODWIRUP KHLJKWV XS WR PP NJ GD1 3ODWIRUP KHLJKWV XS WR PP NJ GD1 Betriebsanleitung_Hubladebuehne...

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Page 193: ...in the platform 34 folding out the platform 34 folding part of platform 16 foot control 16 106 G greasing 136 ground adjustment of platform 24 35 46 guide cylinder 16 guide pulley 16 guide rails 16 H hand cable control 16 108 110 113 holding bar on platform 16 hydraulic diagrams 174 hydraulic oil change 144 148 environment friendly oils 188 recommendations 188 hydraulic oil reservoir 145 146 148 h...

Page 194: ...2 two hand cable control 100 wireless remote control unit standard 116 operating media 188 operator position 136 overview column lifts 23 foldable tail lifts 14 22 retractable tail lifts 14 20 retraction equipment 21 standard tail lifts 13 16 19 P payload 169 payload center of gravity 136 payload center of gravity 16 platform 16 close 34 36 42 extend 34 42 fold in 34 36 42 fold out 34 35 42 ground...

Page 195: ...b 27 39 T tail lift 34 close 34 36 42 extend 34 35 42 fold in 34 36 42 fold out 34 35 42 ground adjustment 34 lift 34 36 load 36 lower 34 35 42 moving 33 open 34 35 42 platform tilt 34 position horizontally 34 42 presetting 24 retract 34 36 42 switching off 39 switching on 27 unload 36 tail lift models 13 16 technical data 168 temperature range 168 tilt cylinder 16 tilt sensor 16 toggle switch 43 ...

Page 196: ... 00 Fax 33 2 33 12 44 01 francembb palfinger com www palfinger com PALFINGER Tail Lifts s r o Gogolova 18 SK 85101 Bratislava Tel 421 252 636 611 Fax 421 252 636 612 mbbsk palfinger com www palfinger com PALFINGER Tail Lifts Ltd Gate House Fretherne Road Welwyn Garden City UK Herts AL8 6NS Tel 44 01707 325571 Fax 44 01707 327752 inforatcliff palfinger com www palfinger com Rueckseite fm Seite 205 ...

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