Palfinger ILP 25 Installation Manual Download Page 33

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ILP 25/33 Installation Manual

Rev. 1.4

- 33 -

To add tension to the torsion spring, remove the adjustment cam from its shipping position,

Fig.27

. Next,

install the cam on the inside part of the plate on the engaged position hole. The short leg of the spring
should be in contact with the cam,

Fig.28

. Secure the cam with the bolt and nut. Torque the bolts to 100 ft-

lbs,

Fig.29

. Repeat the process for the curb side cam. Make sure the driver side and curb side cams are

installed on the same tension setting.

Cam

Bolt

Spring
Short
Leg

Shackle

Removing Cam from
Shipping Position

Cam Adjustment
Inside of Plate

Plate

Shipping
Position

Engaged
Position
Hole

Rotate Cam to
Adjust Torsion
Setting

Shackle

4 different torsion settings are
possible after adjusting the cam.

Tension Settings:

1 = Low Tension
4 = High Tension

13/16"
Wrench

13/16"
Impact Socket

Nut

Cam

Spring
Short
Leg

Torsion Settings for Aluminum and Steel Platforms:

Aluminum: Setting 2

Steel: Setting 4

Fig.29

Fig.28

Fig.27

Summary of Contents for ILP 25

Page 1: ...INSTALLATION MANUAL CHECK OFF SHEET ILP 25 2500 lbs Capacity ILP 33 3300 lbs Capacity 02 19 ...

Page 2: ...l rights reserved Information in this document is subject to change without notice Visit www palfinger com for up to date information and notifications If you received this product with damaged or missing parts contact Palfinger Liftgates at 888 774 5844 15939 Piuma Ave Cerritos CA 90703 Tel 888 774 5844 Fax 562 924 8318 572 Whitehead Road Trenton NJ 08619 Tel 609 587 4200 Fax 609 587 4201 ...

Page 3: ...on Weld On 18 11 2 Bed Extension Bolt On 22 12 Liftgate Installation Truck 24 12 1 Liftgate Installation 24 12 2 Adjusting the Platform 32 12 3 Final Steps of Installation 36 12 4 Sub frame Installation Optional 37 12 5 Dock Bumper Installation Weld On Optional 38 12 6 Dock Bumper Installation Bolt On Optional 39 12 7 Walkramp Cradle Installation Optional 41 13 Electrical Installation 46 13 1 Elec...

Page 4: ... 1 Hydraulic Schematic Power Down 59 14 2 Hydraulic Fluid 60 15 Decal Placement and Inspection 61 16 Lubrication 63 17 Final Inspection Check List 64 Company Information Company Name Advisor Name Vehicle Year Make Model Liftgate Information Liftgate Serial Number Liftgate Model Number Date of Purchase Date of Installation ...

Page 5: ...tion 12 7 Revised Sections 13 9 13 10 Toggle switch wire colors updated v1 3 Section 6 Dimension Sheets Updated Section 11 2 Updated bolt on hole pattern Section 12 all Updated steps and detailed instructions Section 12 3 Bolt removal from swing fixture Section 13 9 13 10 Power and Gravity Down wiring schematics v1 4 Updated pictorials throughout manual to match actual product ...

Page 6: ...his manual it is used to alert the user to potentially hazardous situation which if not avoided may result in property damage NOTICE without the safety alert symbol is used to address practices not related to personal injury In this manual it is to alert you to special instructions steps or procedures Always be aware of your surroundings Wear eye protection at all times during installation Ear pro...

Page 7: ...d the gate will not fold or unfold 2 If the maximum bed height is exceeded the gate may not reach the ground Read and understand the Installation Manual and Owner s Manual in their entirety before starting the installation Refer to your truck manufacturer s instructions before adding any auxiliary equipment Installer is responsible for compliance with this manual OEM and FMVSS requirements All wel...

Page 8: ...1 Refer to the serial number tag on the liftgate it can be found on the driver side liftaftm as shown in Fig 1 Serial Number Tag Liftarm Driver Side 2 Ask your employer or lessor 3 Call your Palfinger Liftgates Authorized Service Center for assistance 4 Call Palfinger Liftgates for assistance in the USA at 888 774 5844 You can also contact Palfinger Liftgates by fax 562 924 8318 or on the internet...

Page 9: ...ad Crane Hand Held Grinder Paint Gun Accessories Pry Bar 3 8 Drill Motor Grease Gun Heat Gun or Equiv Min 250 Amp Welder Cutting Torch or Equiv Safety Goggles Framing Square 4 1 Boxed Items Installation for each boxed item can be found throughout this installation manual Heat Shrink ø1 2 x 3 L 1 pc Copper Bus Bar 1 pc Circuit Breaker 1 pc Owner s Manual 1 pc Installation Manual 1 pc Battery Lug 5 ...

Page 10: ...f the mount frame Fig 3 DOT Bumper Three section bumper that meets Department of Transportation requirements Fig 4 Hitch Bumper Three piece assembly with hitch receiver and D rings Fig 5 No spring installed on left side for 42 and 48 aluminum platforms only Load Center of Gravity DOT Bumper Hitch Bumper Center Bumper Hydraulic Power Unit Liftarm Parallel Arm Platform Cart Stops Optional Single Act...

Page 11: ...t is not recommended to cut torch or remove support materials from trailer truck Removing gussets stiffeners light rings or other such support structures may VOID your trailer truck warranty Call technical support before starting the installation if any questions or concerns arise on mounting dimensions or procedures Minimum clearance required for an ILP liftgate to install on a vehicle is 27 of c...

Page 12: ...e center of the trailer slider holes ________ X Eyebrow depth ________ Z Top of floor where the liftgate platform will meet the top of the eyebrow ________ Customer Information Quote SO ____________________________________________________ Company ______________________________________________________ Phone _________________________________________________________ Email _________________________ __...

Page 13: ...Height Height of chassis frame ________ Truck Information Truck Dimensions Type of Body check applicable Van Flatbed Reefer Other specify ____________ Type of Rear Door check applicable Flip Up Roll Up Swing Other specify ________________ Truck Specifications Manufacturer ex Hino GVWR ex 68 000 lbs Length ex 53ft Width 96 102 Truck Chassis Dimension Sheet Liftgates Information Model Capacity Platf...

Page 14: ...ponding platform sizes when the vehicle is fully loaded and gassed 800mm 31 50 Liftarm Vehicle Bed Height Platform Sizes 48 x80 54 x80 52 51 50 49 48 47 46 45 44 43 42 n a 41 n a 40 n a 39 n a 38 n a n a not available 900mm 35 40 Liftarm Vehicle Bed Height Platform Sizes 48 x80 54 x80 60 x80 56 55 54 53 52 51 50 49 48 47 ...

Page 15: ...ame to top of body floor 3 K Dim Ref Mount Clearance Measure from rear of body to front edge of Mount Plates 4 G Dim Ground Clearance Measure from bottom of Mount Frame to ground 5 A Dim Vehicle Body Cutout Measure from the rear of the sill towards the front of the vehicle 6 B Dim Vehicle Body Cutout Measure from top of the sill down to the ground 7 800mm 31 50 Liftarm Measure from center to cente...

Page 16: ...of Mount Frame to top of body floor 3 K Dim Ref Mount Clearance Measure from rear of body to front edge of Mount Plates 4 G Dim Ground Clearance Measure from bottom of Mount Frame to ground 5 A Dim Vehicle Body Cutout Measure from the rear of the sill towards the front of the vehicle 6 B Dim Vehicle Body Cutout Measure from top of the sill down to the ground 7 900mm 35 40 Liftarm Measure from cent...

Page 17: ...t Action 4 No sill notching required 5 If not notched platform will be offset down approximately 1 2 from bed extension Over 5 Notch sill as show in Fig 7 Notches will require reinforcement Fig 8 Rear View of Trailer 4 25 Sill Height 38 75 20 00 Formed Steel Plate Reinforcement 2X 1 8 Sill Notch Formed Flatbar 20 00 Sill Notches Reinforce all sill cutouts with flatbar Fig 8 Fig 7 ...

Page 18: ... bed extension Clamp the bed extension to the forklift forks Fig 9 Maintain the bed extension centered and flush to the sill vertically and horizontally Check for squareness before continuing Wooden Spacer Frame Body Long Rail Floor Wooden Spacer Frame Body Long Rail Floor Forklift Forks Forklifts Forks Flush w Sill Bed Extension Sill 90 Fig 9 ...

Page 19: ...Fig 10 Clamp the channels to the bed extension and attached the hoist to the 3 channels Maintain the bed extension centered and flush to the sill vertically and horizontally Check for squareness before continuing Wooden Spacer Frame Body Long Rail Floor 3 Channels Flush w Sill Bed Extension Hoist 90 Fig 10 ...

Page 20: ...g 11 All other welds shall be 3 16 x 2 centered on each rib top and bottom of bed extension Fig 12 Bed extension shall be flush with floor level Fig 13 Top of Bed Extension Welding Areas Bed Extension 1 No Weld Gap Centered on Seam Line Corner Post 5 Seam Line Where sill meets corner post 2 Centered on Ribs 3 16 3 16 2 C L 10X 2X Fig 11 Fig 12 ...

Page 21: ...LP 25 33 Installation Manual Rev 1 4 21 Bottom of Bed Extension Welding Areas 3 16 2 Rib Ribs Centered on Ribs 10X Bed Extension Sill 3 16 2 Bed Extension Bed Extension Ground NO Ground YES Fig 13 Fig 12 ...

Page 22: ...Follow the dimensions below Rear View of Vehicle 96 W Tires Sill Tires Sill Rear View of Vehicle 102 W Bolt On Hole Pattern Sill 14 00 7 00 7 00 14 00 14 00 7 00 24 00 29 00 34 00 44 50 49 50 7 00 14 00 24 00 29 00 34 00 44 50 49 50 24 00 29 00 34 00 41 50 46 50 24 00 29 00 34 00 41 50 46 50 96 00 Wide 102 00 Wide 19X ø 0 625 19X ø 0 625 1 25 1 88 C L C L 1 25 1 88 ...

Page 23: ...le pattern on the sill Verify the bed extension is squared Secure the bed extension to the sill with the provided 9 16 x1 75 bolts and 9 16 nuts Torque all bolts to 125 ft lbs min 145 ft lbs max Recommendation It is highly recommended to lubricate all bolts and nuts prior to installation Bed Extension Sill 7 8 Wrench 13 16 Impact Socket Bolt On Bed Extension ...

Page 24: ...red Always maintain the mount tube centered to the vehicles body Make sure the tip of the platform is pitched up 2 and the platform is centered to the bed extension Fig 14 Important Verify the retaining bolts or welds on both sides are in place securing the mount frame and swing fixture prior to beginning installation Fig 15 Retaining Bolts Curb and Street Side Wooden Spacer Chassis Frame Body Lon...

Page 25: ... Fig 16 1 8 1 4 Acceptable Gap Maintain Platform and Bed Extension Leveled Bed Extension Upstop both sides Bed Extension Liftarm Vehicle Body Platform Main 1b Clamp Platform Clamp 3 channels over the bed extension and platform on the street side and curbs side of the bed extension so the relationship between the bed extension and platform is locked and maintained throughout the installation proced...

Page 26: ...wing before proceeding Fig 18 Bed Extension Upstop Shackle Liftarm Platform Stop Bolt Shims Washers 1 2 3 4 1 2 3 4 Bed extension and Platform are even Both liftarms are flush with bottom of bed extension Both liftarms are flush with bed extension upstops Both shackles are flush with platform stop bolts Fig 18 ...

Page 27: ... second jack to level out roll off wheel hitch if necessary Fig 20 Check for squareness vertically and horizontally 12V power supply may be required to release pressure on lift cylinder valve s if power is required continue to the Electrical Installation in Section 13 Wooden Spacer Chassis Frame Body Long Rail F DIM Primary Jack Wheel Hitch Mount Frame Secondary Jack If Necessary Wheel Hitch Set F...

Page 28: ...6 Nuts Mount Plate Mount Plate 8X 5 8 16x1 75 Bolts Mount Frame Collar Mount Plate Orientation 8X 5 8 16x1 75 Bolts Mount Frame Collar Mount Plate 8X 5 8 16x1 75 Bolts Mount Frame Collar 1 4 Steel Back Plate Customer Provided 8X 5 8 16 Nuts Mount Plate Spacer Kit Palfinger Provided 34 25 Chassis Frame Width 33 50 33 75 Chassis Frame Width 33 00 Mount Plate Orientation Chassis Frame Width 33 00 Opt...

Page 29: ...and tack weld using three fillet welds 2 long on each side and on top of the mount plate Connect the body long rail to the mount plate by adding an extension plate when necessary Fig 22 Wooden Spacer Chassis Frame Body Long Rail F DIM Secondary Jack Primary Jack Wheel Hitch 1 4 2x 8 Overlap Minimum Between Mount Plate and Chassis Wooden Spacer Chassis Frame Body Long Rail Extension Plate Fig 22 ...

Page 30: ...Fig 23 Three gate is operating as intended Do not power gate hard against bed extension while gate is only tack welded in position Wooden Spacer Chassis Frame Body Long Rail F DIM Secondary Jack Primary Jack Weld on Mount Plates Finalize After verification continue to 100 welding of the mount plate to the vehicle frame and mount frame Fig 24 C L Right Mount Plate Mount Plate Mount Frame 1 4 1 4 Fi...

Page 31: ...ll to install The platform is equipped with a combination of shims washers installed on the stop bolts Removing a thin shim will adjust the platform pitch by approximately 5 8 and removing a thick shim will adjust the pitch by approximately 1 1 4 Making these adjustments will assist in making up for the different installation variables Thick Shim Thin Shim M24 Bolt To make platform adjustments adj...

Page 32: ...t position the gate as shown below with the platform resting on the platform roll off wheels and shackles contact the ground Fig 25 The adjustment cam is installed with no tension when shipped Fig 26 Verify that the platform has a curb and driver side cam Platform Roll Off Wheels Spring Short Leg Spring Long Leg Adjustment Cam in Shipping Position Platform Main Shackle Spring Plate Bottom View of ...

Page 33: ... for the curb side cam Make sure the driver side and curb side cams are installed on the same tension setting Cam Bolt Spring Short Leg Shackle Removing Cam from Shipping Position CamAdjustment Inside of Plate Plate Shipping Position Engaged Position Hole Rotate Cam to Adjust Torsion Setting Shackle 1 2 3 4 4 different torsion settings are possible after adjusting the cam Tension Settings 1 Low Te...

Page 34: ...bly 5 3 Adjustable Rubber Snubber Adjust 2 rubber snubbers up to force the platform up against frame caps to hold platform from bouncing while vehicle is moving Make sure there is a gap between the frame cutout and the platform Also make sure the rubber snubbers are adjusted so the gate does not rub on other components during the opening and closing sequences 3 4 19mm Wrench Liftarm Adjustable Rub...

Page 35: ...e body long rail Flatbar may not be required if the frame cut out does not have a step Note Palfinger Liftgates does not supply cap materials All material must be supplied by end users Chassis Wooden Spacer 1 4 Thk Flat Bar 2 x3 x3 16 Angle Chassis Wooden Spacer 1 4 Thk Flat Bar 2 x3 x3 16 Angle Sill Vehicle Frame Cutout Rear of Vehicle Body Long Rail 3 00 H 1 4 H to be determined by frame cut out...

Page 36: ...welds that hold the swing fixture fixed to the mount tube on curb side and street side 4a Removing Retaining Bolts Remove the bolt and nut from the left and right sides of the liftgate Discard hardware Fig 30 4b Removing Retaining Welds Remove the welds to separate the swing fixture from the mount tube by grinding off the welds Fig 31 Touch up any grinded surfaces with paint Swing Fixture Removal ...

Page 37: ...to a minimum of four crossmembers Subframe Channel 30 x14 Crossmembers Dimension determines the distance of the mount plates Trailer Frame w Sub Frame Channels 3 16 Sub frame Channel Trailer Sliding Rail Cross members Weld to Multiple Cross Members Rear Sill Crossmember Side View Tie subframe to rear Sill 2 Support Plates Install three support plates per sub frame channel as shown and secure the p...

Page 38: ... strut brace has a marking for easy identification the curb side strut has a C marking and the drive side strut has a D Fig 33 Position the support channels perpendicular to a minimum of three of the vehicles cross members move the channel horizontally for adjustment Fig 34 Use clamps or similar devices to hold the support channels in place Next position the strut against the dock bumper and suppo...

Page 39: ...umpers Use four 4 bolts and four 4 nuts to mount the dock bumper to the bed extension Fig 35 Torque nuts to 125 ft lbs minimum Make sure the dock bumper is properly squared Recommendation It is highly recommended to lubricate all bolts and nuts prior to installation Dock Bumper Bed Extension Vehicle Body 7 8 Wrench 13 16 Impact Socket Rear Bolt Bolts Washer Nut When installation requires a Walk Ra...

Page 40: ... to the dock bumper with a set of bolts clamp washers and flange nuts Fig 38 Adjust the strut brace by moving it vertically along the dock bumper and also the support channel horizontally along the vehicles cross members for best positioning Check for squareness After tightening all bolts in place weld the support channel to the bottom of the vehicles cross members A minimum of three cross members...

Page 41: ...hen the vehicle is fully loaded gassed and on even ground It is highly recommended to start with 2 3 higher for vehicle bed heights Walk Ramp Compatibility Tables n a not applicable 5 sill vehicles will need to add 1 to the vehicle bed heights in the compatibility tables above 800mm 31 50 Liftarm Vehicle Bed Height Platform Sizes 48 54 52 51 50 49 48 47 46 45 n a 44 n a 43 n a 42 n a n a 41 n a n ...

Page 42: ...uards and Slide Pads to accommodate different widths of walk ramps Adjust the slide guard and pad by removing the nut and sliding the guard pad on both side of the cradle to the next available slot Slide Guard Slide Pad Walkramp Cradle Walkramp Width Slots Walk Ramp Cradle Front View Slide Guard Slide Pads Adjust to Walkramp Width ...

Page 43: ...mmended for walk ramp application especially on lower range of loaded laden dimension Walk Ramp Walkramp Cradle Assembly Walkramp Cradle Assembly Walk Ramp Bed Extension Sill Floor Bed Extension Sill Floor 4 Sill Height 5 Sill Height 8 1 4 9 1 Gap 10 9 1 4 5 Sill Optional Add 1 to bed height dimension from compatibility table 4 Sill Highly Recommended for Walk Ramp Application Bed Extention Rib Be...

Page 44: ...ront View of Bed Extension w Walk Ramp Cradel and Upstops The upstop pad is adjustable by removing the hardware and positioning the pad in a configuration to make better contact with the edge of the platform shoes curb side and street side Contact point between platform shoes and unstop pad should be centered as shown below Bottom View of Upstop with Different Pad Positions Upstop Pad Upstop Screw...

Page 45: ...16 and 24 UHMW bumpers Shown below is the 24 bumper installed 1 2 13x1 50 Hex Head Bolt 1 2 13x2 0 Hex Head Bolt UHMW Bumper Walkramp Extension Dock Bumper Walkramp Extension Caps NOTE The Walkramp Extensions are required to be installed On vehicles where dock bumpers have not been installed custom dock bumper structures will need to be installed to mount the Walk Ramp Extensions Palfinger Liftgat...

Page 46: ...ry control board and or the pump and motor which may result in serious damage to the equipment Never jump the 150 Amp circuit breaker at the batteries unless otherwise instructed by the Palfinger Liftgates technical support group Assure all connections are tight and securely sealed Heat shrink all cable connection Never secure a cable in a way where it can make contact with other wiring brake fuel...

Page 47: ...specified fuse Do not increase the amperage rating of fuse Serious harm to the liftgate will result when standard practices are not followed Main Batteries Resettable Circuit Breaker Ground 2Ga Power Cable From Liftgate Resettable Circuit Breaker Single Pole Socket Auxiliary Batteries Ground Resettable Circuit Breaker 2Ga Power Cable From Liftgate Wiring Diagram Truck Wiring Diagram Single Pole Tr...

Page 48: ...ack Insulated Cable Clamps Cable Routed on Inside of Channel 13 3 Connecting Power to Liftgate 1 Remove the cover from the Hydraulic Power Unit enclosure by removing the two wing nuts Insert one end of the power cable through the indicated opening on the hydraulic power unit enclosure Remove the nut from the solenoid post and attach the power cable to the post Torque the nut to 3 ft lbs Route the ...

Page 49: ...terminals 3 Slide the provided heat shrink over the battery terminal and cable to seal the connection Prepare Crimp Seal Heat Shrink Battery Terminal Crimp Tool Heat Source 13 5 Circuit Breaker Installation 1 Battery Mount Attach the bus bar to the circuit breaker on the BAT post Mount the circuit breaker securely on the positive terminal post of battery Fig 40 2 Battery Box Mount When mounting th...

Page 50: ...es approximately 24 up from vehicles floor Drill two 5 32 156 holes spaced at 1 3 4 vertically and one 7 8 hole centered to the two 5 32 holes for the switch cable harness Fig 42 2 Wiring Route cable harness through rear post and down to the hydraulic power unit Heat shrink or protect all connections Use cable clamps to keep the cable clear of all moving parts Reference the wiring diagrams in Sect...

Page 51: ...h harness along the vehicle body down to the pump and motor To prevent damage to the harness properly secure the harness and keep cleared from any moving liftgate parts 3 Connect wires Reference Sections 13 9 13 10 for wiring according to your liftgates specifications 4 Check Switch Operation Verify that the up and down functions on the toggle switch operate as intended 5 Seal Connetions Heat shri...

Page 52: ...Shutoff Switch Location for Trucks Shutoff Switch Trailer Shutoff Switch on Dock Bumper Strut Decal Decal Rocker Switch Trailer Shutoff Switch on Vehicle Body Vehicle Body Shutoff Switch 2 Drilled Hole on Body Switch Faceplate Decal 2 Route Wire Route and secure the control wire cable every 12 inches against the frame with frame clamps or equivalent along the frame to pump motor box 3 Check Wire C...

Page 53: ...and secure harnesses with the supplied cable ties Keep harnesses away from sharp corners and moving parts 2 Feed the harnesses through the cable entry slots on the enclosure as shown Fig 45 3 Wire switches accordingly per Wiring Diagrams in Sections 13 9 13 10 Toggle Switch Cab Shutoff Switch Truck Shutoff Switch Trailer Power Cable OR Fig 45 ...

Page 54: ... up through the inside corner post or between the wall extrusions of the truck Use the wire clamp to secure the incoming cable Fig 47 3 Splice the cables from the liftgate to the hand held remote with butt connectors and seal each connection with heat shrink Secure liftgate wire with wire clamp at entry point Bed Extension Floor Sill Corner Post Function To Wires From Gate Number Up Down 12V Hot 5...

Page 55: ...ll be damaged Wiring Terminal Rear View Plug Function Plug Up Down 12V Hot 5 2 Red 6 2 Yellow 4 3 Green 5 6 4 Plug to Control Wiring Table Remote Hand Held Remote Set Screw 4 5 6 Key 6 Function Socket Up Down 12V Hot Solenoid Release Valve On Off Switch 5 6 4 Socket to Pump Motor Pump Motor Socket Wiring Terminal Rear View Set Screw Hydraulic Power Unit 4 5 Key 5 Reference Sections 13 9 13 10 for ...

Page 56: ...any Cable 3273863 Spade Connectors with housing Yellow Green Ground Brown Power Blue Load Brown Power Blue Load Yellow Green Ground ON OFF Switch Truck Installation Power 4 Blue Raise 5 Brown Lower 6 Yellow Green 70 0312 002 Yellow Green Ground Toggle Switch Power Load Ground Lower Valve s at Cylinders 2 Button Hand Held Remote Optional Piggy back with Toggle Switch ON OFF Switch Trailer Installat...

Page 57: ... Switch Ground Lower Solenoid Black Ground Lower Solenoid Black Lower Valve S1 Lower Valve S2 Shift Solenoid Yellow Shift Valve Ground Power 15A Fuse Torque Specifications Starter Solenoid M6 1 3 ft lbs 1 7 Nm M8 3 ft lbs 4 Nm Electric Motor M8 6 3 ft lbs 8 5 Nm Harness Splice Connectors Lower Raise 70 0312 002 Yellow Green Ground 2 ga Ground Cable at Enclosure Optional 2nd toggle Cut ends off of ...

Page 58: ...ation of the liftgate and vehicle A ILP Gravity Down USA Hydraulic Schematic Discontinued on liftgate S N PT 10598 15939 Piuma Ave Cerritos CA 90703 R1 R2 S1 S2 Lift Cylinder Lift Cylinder S1 S2 Release Valve for Lowering R1 R2 Flow Restrictor for limiting lower speed Raise M Lower S1 S2 Port Pump Unit Relief Valve 2850 psi Filter Pump Reservoir Tank Motor Breather A M Pilot to Close Check Valve P...

Page 59: ...er Pump Reservoir Tank Motor Breather S5 Shift Valve A B R1 R2 S1 S2 Lift Cylinder Lift Cylinder S1 S2 Release Valve for Lowering R1 R2 Flow Restrictor for limiting lower speed S5 Shift Valve is activated upon LOWER function only Pilot to close check valve is NOT used on Power Down Raise M Power Down M S1 2 S5 M Pilot to Close Check Valve 2 Position 4 way Valve Pump Unit M 3441 0104 MBB Toggle Con...

Page 60: ...int 128 C 262 F Density 15 C 59 F kg L 0 834 Viscosity cSt 40 C SUV 100 F cSt 100 C SUV 210 F cP 50 C 58 F 13 0 69 7 4 95 42 5 1 310 When changing or adding fluids it is highly recommended to use Hydrex MV Arctic 15 fluid however the alternatives fluid brands listed below can be used Alternative Fluids Temperature Range Fluid Brand 30 to 150 F EXXON UNIVIS J26 MOBIL DTE 13M CHEVRON AW MV32 ROSEMEA...

Page 61: ...reaker D 2 ATG XXXX Capacity check the serial number plate to find out the gates specific capacity E 1 ATG RESET Circuit Breaker Protection F 2 ATG WLH Warning liftgate can crush G 2 ATG PLAT Warning Always stand clear of platform area H 1 ATG CAB Liftgate Shut Off Place Decal next to the On Off Switch in the Cab I 1 ATG UD Toggle Switch Decal located on post for Trucks Or located on strut brace f...

Page 62: ...ILP 25 33 Installation Manual Rev 1 4 62 Curb Side A B D E G I I F G D Driver Side J F Decal A Decal C Decal B Decal D Decal E Decal F Decal G Decal H Decal I Decal J ...

Page 63: ...replace all red protector caps on zerks Platform Hinges Cart Stops If installed 4 zerks 1 Cylinder 2 Lift arm 1 Parallel arm 4 zerks 1 Cylinder 2 Liftarm 1 Parallel arm 4 zerks 1 Cylinder 1 Parallel arm 2 Shackle 4 zerks 1 Cylinder 1 Parallel arm 2 Shackle Open enclosure to check and refill oil Grease Location of Grease Zerks 7 on each side 14 total Oil Oil level in the power pack tank see marking...

Page 64: ...alled and wired per instructions Measure battery voltages Flooded Batteries 12 6V AGM Batteries 12 8V Lights wired properly and operate per DOT State and Federal requirements Operational Inspection All decals are in place and legible per instructions All pivot points are lubricated per instructions and serk fittings have been capped Up stops are in place Wheel is set for proper opening when loweri...

Page 65: ...ILP 25 33 Installation Manual Rev 1 4 65 ...

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