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For Help, call 1-800-784-5028 or visit www.overheaddoor.com

General Troubleshooting    (Always Check the Status LED Light)

Problem

What To Do

Opener does not run 

1. Check power source.

from Remote Control

A. If Opener is connected to an outlet :

Plug a working lamp into outlet used for Power Head.

If lamp glows, power source and outlet are OK.

If not, check fuse or circuit breaker or non-compatible GFCI.

NOTE: A licensed electrician must replace non-compatible GFCI’s.

B. If Opener is connected to a wiring box:

Check that fuse is not blown, or circuit breaker is on and not tripped or off.

If still no power, have a licensed electrician check circuit and wiring.

2. If Power Source is OK :

Check connections at Power Head Terminals (see Wall Console Installation, poster), tighten any loose connection.

Check

connections at Wall Console Terminals, tighten any loose connections.

Have an Overhead Door Distributor check the Ribbon Cable between the Controller Board and Motor Drive 

Board is properly connected to the Circuit Board Connectors or call Customer Service at 1-800-784-5028.

Door Opener starts 

Check Wires to ensure that they are not cut (Staples can cut insulation and short Wires).

for no apparent reason

Replace any shorting Staples and shorted Wires.

Was Remote Control lost or stolen? If so, erase all Remote Control codes from Receiver’s memory 
and reprogram for remaining remote controls. (See Erase All Receiver Memory on page 11).

Ensure that no Buttons are stuck “pushed-in” on Wall Console or any Remote Controls.

Door starts down, then

Check Close Limit Switch setting (see Set Limit Switches and Force Controls on page 9).

stops before it is 

Adjust as needed.

completely closed

Check for shorted Wires.

Check garage door for binding.

Door starts down, then

If a new installation, check Door Arm position.

stops and goes back up

Check operation of Contact Reverse function.

Check Safe-T-Beam® System for beam obstruction or misalignment of Lenses.

Check Safe-T-Beam® System diagnostic code.

Check Close Force adjustment (see Set Limit Switches and Force Controls on page 9). Adjust as needed.

Check garage door for binding.

Door will only run closed

Check Open Limit Switch for a short circuit and for proper wiring.

Check Open Force  adjustment (see Set Limit Switches and Force Controls on page 9). Adjust as needed.

Check condition of garage door and door spring(s).

WARNING:

If you suspect a problem with the garage door hardware or springs, contact an  

Overhead Door Distributor for service, or contact Customer Service at 1-800-784-5028.

Door will only run open

Check Safe-T-Beam® System as detailed in the Safe-T-Beam® System Self-diagnostic Troubleshooting Chart 
(see Safe-T-Beam® System Self-diagnostic Troubleshooting Section on page 15).

Check Close Limit Switch for a short circuit and for proper wiring.

Check Close Force adjustment (see Set Limit Switches and Force Controls on page 9). Adjust as needed.

Lights will not go out

Disconnect Wires connected to Wall Console.

(see Wall Console Installation on page 18).

Check their condition and either replace or reconnect.

Until a replacement Wall Console can be obtained, disconnect Wall Console and use only Remote Controls 
or Wireless Keypad to operate Opener.

Door starts up, but stops

Check (ensure) that garage door and Opener are in good repair, properly lubricated, and properly

before it is 

balanced as detailed in Maintenance Section.

completely open

WARNING:

If you suspect a problem with the garage door hardware or springs, contact an  

Overhead Door Distributor for service, or contact Customer Service at 1-800-784-5028.

Check Open Limit Switch for a short circuit and for proper wiring.

Check Open Force adjustment (see Set Limit Switches and Force Controls on page 9). Adjust as needed.

Operator runs, but door 

Ensure Magnetic Carriage Assembly is engaged to Rail Drive Screw (see Install Magnetic Carriage Assembly 

does not move 

onto Rails on poster).

Check Force adjustment (see Set Limit Switches and Force Controls on page 9). Adjust as needed.

Check that all sections of Rail Drive Screw are turning when Motor runs. If not:
– Check condition (not cracked, split, or broken) and placement of Coupler. Replace as needed.
– Check condition (not cracked, split, or broken) and placement of Collar and Clip. Replace as needed.

Wall Console Vacation 

Ensure Magnetic Carriage Assembly is in contact with Close Limit Switch.

Lock function does 

Check when door is fully closed, that Carriage activates Close Limit Switch. If not, adjust position of Close 

not work

Limit Switch (See page 9).

Summary of Contents for PowewrMax XL 4060

Page 1: ...N C E Having Difficulty Need Help Please call us 1 800 784 5028 www overheaddoor com Please have Model information ready when calling Warranty Information 2 Your Documentation Page 3 Safety Informati...

Page 2: ...r representative for assistance in diagnosing the problem and arranging to supply you with the required parts for do it yourself repairs Trained service representatives are available Monday Friday 8 0...

Page 3: ...tenance Brochure DASMA Entrapment Warning Label To be Adhered in close proximity to wall control Assembly and Installation Poster This poster is intended to give a convenient lay flat media to be used...

Page 4: ...is activated and auto matically turns off 4 5 minutes later Manual Emergency Release Allows the garage door to be opened or closed manually for emergencies or maintenance IMPORTANT INSTALLATION INSTR...

Page 5: ...nt bracket if needed before proceeding E If you have a wooden door measure door s thickness 1 4 x 2 Lag Screws are included for installing Door Bracket onto door If your door is less than 2 thick brac...

Page 6: ...to H Mark a point on center line Bottom of Header Bracket will be installed here For one piece doors add 6 to H Mark this point on center line Bottom of Header Bracket will be installed here C Check...

Page 7: ...box must be installed Contact a licensed electrician for installation If building codes require permanent wiring Power Head must be partially disassembled to install appropriate wiring in place of Pow...

Page 8: ...have a separate entry door it is highly recommended to install a Emergency Release Kit GER 2 Emergency Release Kit lets you open garage door from outside if there is a power failure Please see Accesso...

Page 9: ...roubleshooting on pg 16 Tighten Limit Switch Set Screw Do not over tighten strip Limit Switch Set Screw C Adjust Open Limit Switch Press Wall Console to open garage door If door does not open complete...

Page 10: ...en garage door using Wall Console B Lay a 2 x 4 board flat in center of doorway C Close door using Wall Console D Check that door stops and reverses within 2 seconds after it contacts board If door do...

Page 11: ...Light blinks approximately 4 times per second programming has stopped If programming has stopped repeat the above steps Each Button on a 2 or 3 Button Remote Control is for a different Opener You can...

Page 12: ...wded airwaves may intermittently interfere with GDO s remote control system The dual frequency feature greatly reduces the possibility of unwanted interference The receiver in the GDO s powerhead can...

Page 13: ...4 5028 WARNING Do not operate door automatically or manually if springs are broken Contact an Overhead Door Distributor for service or call Customer Service at 1 800 784 5028 WARNING If the door fails...

Page 14: ...14 For Help call 1 800 784 5028 or visit www overheaddoor com NOTES...

Page 15: ...ner s Manual An improperly balanced door increases the risk of severe injury or death Have an Overhead Door Distributor make repairs to cables spring assemblies and other hardware 8 SAVE THESE INSTRUC...

Page 16: ...a rate of 5 cycles per 10 minutes of rest Over cycled Contact Customer Service for further assistance 4 BLINKS Force Settings Check Force Settings NOTE Force Settings are not pre set at factory 1 See...

Page 17: ...nly run closed Check Open Limit Switch for a short circuit and for proper wiring Check Open Force adjustment see Set LimitSwitches and Force Controls on page 9 Adjust as needed Check condition of gara...

Page 18: ...des If present troubleshoot as detailed in Safe T Beam System Self Diagnostic Troubleshooting Chart See page 15 Noisy operation Ensure all fasteners are tightened Check that the garage door and Opener...

Page 19: ...ssembly Brown green bag 1 21 8 32 x 1 Hex Head Screw green bag 2 22 Emergency Release Cord green bag 1 24 Emergency Release Knob green bag 1 25 Emergency Release Tag green bag 1 26 Header Bracket oran...

Page 20: ...will not function unless Safe T Beam System is installed and Force Controls are properly set DO OR DO OR 12 22 24 31 35 33 36 34 32 8 15 16 9 11 5 2 6 7 8 18 1 14 13 21 46 33 10 56 19 53 1 46 6 8 18...

Page 21: ...de la puerta desde el interior Bouton mural universel Actionne l ouvre porte de l int rieur du garage GPS 5 Perfect Stop Ensures perfect parking Stop Perfecto Asegura el estacionamiento perfecto Buto...

Page 22: ......

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