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19

For Help, call 1-800-784-5028 or visit www.overheaddoor.com

Parts List

[1]

Item

Part Name

1A

Lens

1B 

Top Plate Assembly

1C

Light Socket (2)

1D

Motor Assembly

1E Cover

1G

Motor Drive Board 

1H

Controller Board

1K

# 10-24 x 3/8” Hex Head

1L

# 8-32 x 1” Phillips Screw

1M

# 8-32 x 3/8” Slotted Hex Head Screw

1P

Power Cord 

P

OWER

H

EAD

A

SSEMBLY

E

XPLODED

V

IEW

POWER HEAD ASSEMBLY PARTS LIST

varies/

model

varies/

model

varies/

model

Serial Number

Model Number

Item Part Name

Quantity

Item

Part Name

Required

1

Power Head Assembly (main carton)

1

2

1/4"-20 x 13/16" Hex Head Shoulder Bolt (blue bag)

2

(yellow shoulder bolt)

4

Rail Assembly, 3-Piece

1

4A

First Rail Section  (main carton) 

1

4B

Middle Rail Section  (main carton)

1

4C

End Rail Section  (main carton)

1

6

Carriage Stop

1

8

1/4"-20 Hex Serrated Flange Nut (blue bag)

4

9

Rail Clamps (blue bag)

4

10

5/16"-18 x 11/16" Hex Head Shoulder Bolt (blue bag)

8

11

5/16"-18 Hex Serrated Flange Nut (blue & orange bags)

12

12

Magnetic Carriage Assembly (main carton)

1

13

Collar (blue bag)

3

14

Retaining Clip (blue bag)

3

15

Rail Strap (blue bag)

1

16

1/4"-20 Hex Head Bolt (blue bag) 

2

18

Open Limit Switch Assembly (White)(green bag)

1

19

Close Limit Switch Assembly (Brown) (green bag)

1

21

# 8-32 x 1" Hex Head Screw (green bag)

2

22

Emergency Release Cord (green bag)

1

24

Emergency Release Knob (green bag)

1

25

Emergency Release Tag (green bag)

1

26

Header Bracket (orange bag)

1

28

Door Bracket (orange bag)

1

30

1/4" x 2" Lag Screw (orange bag)

8

31

Straight Door Arm (main carton)

1

32

Clevis Pin, 3/8" x 15/16" (yellow bag)

2

33

Cotter Pin, .073" dia. (yellow bag)

2

34

Curved Door Arm (main carton)

1

35

3/8" x 7/8" Hex Head Bolt (yellow bag)

2

36

3/8" Hex Serrated Flange Nut (yellow bag)

2

37*

2-Conductor Wire (main carton)

1 Roll

38*

Insulated Staple (red bag)

approx. 30

40*

Wall Console (main carton)

1

41*

# 6 x 1-1/4" Pan Head Screw (red bag)

2

42*

Entrapment Warning Label (manual)(main carton)

1

43*

Safe-T-Beam Sensor (Green LED)(main carton)

1

44*

Safe-T-Beam Source (Red LED)(main carton)

1

45*

Safe-T-Beam Bracket (yellow bag)

2

46

Coupler (blue bag)

1

47*

#10 x1 1/4" Phillips Hex Head Screw (yellow bag)

48*

One Button Remote Control (main carton)

49*

Three Button Remote Control (main carton)

50*

Wireless Keypad (main carton)

51*

Two Button Remote Control (main carton)

52*

Safety & Maintenance Guide (manual)(main carton)

1

53

Wire Clip (green bag)

7

55*

5/16"-18 x 3/4" Hex Head Bolt (orange bag)

3

56

1/4-20 x 3/4" Self-drilling Screw (orange bag)

3

57

Mounting Straps (main carton)

2

*

Denotes items not shown on page 8. These items will be illustrated

throughout the manual as required.

varies/

model

Summary of Contents for PowewrMax XL 4060

Page 1: ...N C E Having Difficulty Need Help Please call us 1 800 784 5028 www overheaddoor com Please have Model information ready when calling Warranty Information 2 Your Documentation Page 3 Safety Informati...

Page 2: ...r representative for assistance in diagnosing the problem and arranging to supply you with the required parts for do it yourself repairs Trained service representatives are available Monday Friday 8 0...

Page 3: ...tenance Brochure DASMA Entrapment Warning Label To be Adhered in close proximity to wall control Assembly and Installation Poster This poster is intended to give a convenient lay flat media to be used...

Page 4: ...is activated and auto matically turns off 4 5 minutes later Manual Emergency Release Allows the garage door to be opened or closed manually for emergencies or maintenance IMPORTANT INSTALLATION INSTR...

Page 5: ...nt bracket if needed before proceeding E If you have a wooden door measure door s thickness 1 4 x 2 Lag Screws are included for installing Door Bracket onto door If your door is less than 2 thick brac...

Page 6: ...to H Mark a point on center line Bottom of Header Bracket will be installed here For one piece doors add 6 to H Mark this point on center line Bottom of Header Bracket will be installed here C Check...

Page 7: ...box must be installed Contact a licensed electrician for installation If building codes require permanent wiring Power Head must be partially disassembled to install appropriate wiring in place of Pow...

Page 8: ...have a separate entry door it is highly recommended to install a Emergency Release Kit GER 2 Emergency Release Kit lets you open garage door from outside if there is a power failure Please see Accesso...

Page 9: ...roubleshooting on pg 16 Tighten Limit Switch Set Screw Do not over tighten strip Limit Switch Set Screw C Adjust Open Limit Switch Press Wall Console to open garage door If door does not open complete...

Page 10: ...en garage door using Wall Console B Lay a 2 x 4 board flat in center of doorway C Close door using Wall Console D Check that door stops and reverses within 2 seconds after it contacts board If door do...

Page 11: ...Light blinks approximately 4 times per second programming has stopped If programming has stopped repeat the above steps Each Button on a 2 or 3 Button Remote Control is for a different Opener You can...

Page 12: ...wded airwaves may intermittently interfere with GDO s remote control system The dual frequency feature greatly reduces the possibility of unwanted interference The receiver in the GDO s powerhead can...

Page 13: ...4 5028 WARNING Do not operate door automatically or manually if springs are broken Contact an Overhead Door Distributor for service or call Customer Service at 1 800 784 5028 WARNING If the door fails...

Page 14: ...14 For Help call 1 800 784 5028 or visit www overheaddoor com NOTES...

Page 15: ...ner s Manual An improperly balanced door increases the risk of severe injury or death Have an Overhead Door Distributor make repairs to cables spring assemblies and other hardware 8 SAVE THESE INSTRUC...

Page 16: ...a rate of 5 cycles per 10 minutes of rest Over cycled Contact Customer Service for further assistance 4 BLINKS Force Settings Check Force Settings NOTE Force Settings are not pre set at factory 1 See...

Page 17: ...nly run closed Check Open Limit Switch for a short circuit and for proper wiring Check Open Force adjustment see Set LimitSwitches and Force Controls on page 9 Adjust as needed Check condition of gara...

Page 18: ...des If present troubleshoot as detailed in Safe T Beam System Self Diagnostic Troubleshooting Chart See page 15 Noisy operation Ensure all fasteners are tightened Check that the garage door and Opener...

Page 19: ...ssembly Brown green bag 1 21 8 32 x 1 Hex Head Screw green bag 2 22 Emergency Release Cord green bag 1 24 Emergency Release Knob green bag 1 25 Emergency Release Tag green bag 1 26 Header Bracket oran...

Page 20: ...will not function unless Safe T Beam System is installed and Force Controls are properly set DO OR DO OR 12 22 24 31 35 33 36 34 32 8 15 16 9 11 5 2 6 7 8 18 1 14 13 21 46 33 10 56 19 53 1 46 6 8 18...

Page 21: ...de la puerta desde el interior Bouton mural universel Actionne l ouvre porte de l int rieur du garage GPS 5 Perfect Stop Ensures perfect parking Stop Perfecto Asegura el estacionamiento perfecto Buto...

Page 22: ......

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