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Oval ALTI mass CA001, Instructions Manual

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Oval ALTI mass CA001 Instructions Manual Download Page 138

L--740--28--E

1

WARNING: 

11. EX-INFORMATION

11.1 Nameplates

Explosionproof pertinent information is described (as

“

PRODUCT

”

or

“

Ex

”

) on the label attached on 

the product.

   SENSOR SIDE

TRANSMITTER SIDE

1. Do not modify or alter components and wiring of the device.
2. See Section 7.10 Wiring Diagram for the details of arrangement and wiring.
3. AFTER-DE-ENERGIZING, delay 3 minutes before opening

Fig.11.1

Summary of Contents for ALTI mass CA001

Page 1: ...d retain this manual at the field location for ready reference ALTImass Type U Sophisticated models CA00A CA001 CA003 CA006 CA010 CA015 CA025 CA040 CA050 CA080 CA100 CA150 CA15H CA200 CA20H CA250 Type S Straight tube models CS010 CS015 CS025 CS040 CS050 CS080 CSR50 Type B Low price general purpose models CB006 CB010 CB015 CB025 CB040 CB050 Transmitter PA0K 1 Ins No L 740 28 E Type S Type B Separat...

Page 2: ...ice models CA025 to CA150 28 5 1 7 Low temperature explosionproof service models CA025 to CA080 29 5 1 8 Low temperature explosionproof service models CA100 to CA250 30 5 1 9 Ferrule fitting type integrally and separately mounted models low temperature explosionproof service models 34 5 2 Type S 33 5 2 1 Stainless steel tube type integrally and separately mounted models 33 5 2 2 Titanium tube type...

Page 3: ...IONS 67 9 1 Display 67 9 1 1 Description of display 67 9 1 2 Switch operation 68 9 1 3 Viewing the variables 69 9 2 Viewing the Parameters and Description 71 9 2 1 Viewing the setup menu 71 9 2 2 Transition chart of view 1 72 9 2 3 Transition chart of view 2 74 9 2 4 Transition chart of view 3 76 9 2 5 Transition chart of view 4 78 9 2 6 Transition chart of view 5 80 9 2 7 Transition chart of view...

Page 4: ...tions on the Explosionproof Specification 135 10 6 1 About the explosionproof 135 10 6 2 About cable gland 135 10 6 3 About blanking plug 136 10 6 4 Insulation performance 136 10 6 5 Earthing terminal 136 10 6 6 About dedicated cable for only separate type 136 10 6 7 Maintenance and checking 137 11 EX INFORMATION 138 11 1 Nameplates 138 11 2 Regarding FISCO System of FOUNDATION Fieldbus and PROFIB...

Page 5: ...en specified BORE Nominal flange size DATE Date of manufacture Reminder When you make inquiries include the product name model No serial No and other pertinent information 1 2 Transportation Guidelines 1 To prevent unexpected problems transport the product to the installation site using the original manufacturer s packing for shipment if circumstances permit 2 Use care to avoid impact shocks rain ...

Page 6: ...itter before turning on the power The explosionproof enclosure must be ensured with the requirements stated in section 10 5 satisfied before use To ensure the stable measuring condition allow 20 minutes of warm up period WARM UP 20 will be displayed for 20 minutes after powering on The number indicates remaining warm up period min 1 7 Returning Equipment If the meter must be returned to OVAL for a...

Page 7: ...3 SPECIFICATIONS AND PERFORMANCE 3 1 Sensor Unit General Specifications 3 1 1 Type U sensor unit general specifications CA00A CA001 and CA003 Item Description Model CA00A CA001 CA003 Nominal flange size 1 4 10mm 3 8 1 DN15 Materials Wetted parts SUS316L SUS316L SUS316L Alloy C Alloy C 2 Housing SUS304 O rings Fluorine rubber Viton Process connection R 1 4 JIS 10 20 30 40 63K RF ASME JPI 150 300 60...

Page 8: ...2 3 Tube withstands at 20 C 4 13 56MPa 10 6MPa 8 8MPa Max operating pressure Varies according to process connection Flow direction Forward Reverse Explosionproof configuration Refer to section 10 4 Dusttight waterproof configuration IP66 67 NOTES 1 1 2 for ASME and JPI flanges 2 DIN franges are available only to meters of the wet part material SUS316L and SUS316L Alloy C 3 For application to foods...

Page 9: ... Tube withstands 9 4MPa at 20 13 56MPa at 20 10 6MPa at 40 8 8MPa at 40 Max operating pressure Varies according to process connection 5 Sensor housing withstands 6 1 6MPa 1 8MPa 1 4MPa Flow direction Forward Reverse Explosionproof configuration Refer to section 10 4 Dusttight waterproof configuration IP66 67 NOTES 1 When SUS316L or SUS316L Alloy C is selected for the materials of wetted parts the ...

Page 10: ...d for the sensor unit is up to 50 2 Refer to section 3 1 5 for PED specification 3 This pressure does not represent the rated test pressure of a pressure vessel but 1 4 of the breakdown test pressure at OVAL distorted enclosures do not constitute a failure of the test or the data obtained from the FEM analysis whichever is lower or safer For availability of high pressure gas safety regulation comp...

Page 11: ...e range 40 to 125 C 1 Heatproof temperature 150 max 2 Max operating pressure Varies according to process connection Flow direction Forward Reverse Explosionproof configuration Refer to section 10 4 Dusttight waterproof configuration IP66 67 NOTE 1 Refer to section 10 4 for explosionproof specification In case of non explosionproof model up to 125 is permitted However the product must be used withi...

Page 12: ...put 5 Open drain output equivalent to open collector output Max 30V 50mADC ON resistance 0 6Ωor less or Select one from error 4 flow direction and high low alarm default is error Status input 5 Contact closure input Form a input Short 200Ω max Open 100kΩ min Select one from remote zero adjust total reset 0 signal lock and function OFF default is function OFF Other standard OIML R117 1 2007 MID WEL...

Page 13: ...ding Repeatability Liquid 0 05 1 2 Zero stability error of reading 2 Gas 0 25 1 2 Zero stability error of reading Zero stability kg h 0 018 0 06 0 18 0 54 1 95 6 Density liquid Measuring range 0 3 to 2 0g mL Accuracy 0 0005g mL Analog output accuracy 0 1 of full scale for respective accuracy 3 2 General Performance L 740 28 E 13 1 When maximum allowable range 180 kg h is adopted the guaranteed min...

Page 14: ...ctory Standard CA100 to CA250 Low temperature explosionproof service models CA100 to CA250 Item Description Model CA100 CA150 CA15H CA200 CA20H CA250 Flowrate Guar min meas rate kg h 3420 7000 14000 Min setting rate kg h 17100 35000 70000 Max allowable rate kg h 684000 1400000 2800000 Max service rate kg h 342000 700000 1400000 Accuracy 0 1 of reading 1 0 1 Zero stability error of reading 3 Repeat...

Page 15: ...lib acc opt 0 003g mL Analog output accuracy 0 1 of full scale for respective accuracy High temperature service models CA100 CA150 Item Description Model CA100 High temp service CA150 High temp service Flowrate liquid Guar min meas rate kg h 3420 Min setting rate kg h 17100 Max service rate kg h 342000 Max allowable rate kg h 684000 Accuracy 0 1 Zero stability error of reading Repeatability 0 05 1...

Page 16: ...or of reading Zero stability kg h 0 09 0 288 0 72 2 16 7 2 Density Measuring rate 0 3 to 2 0g mL Accuracy Option 0 003g mL Analog output accuracy 0 1 of full scale for respective accuracy Titanium tube type CS010 to CSR50 Item Description Model CS010 CS015 CS025 CS040 CS050 CSR50 Flowrate Guar min meas rate kg h 36 120 360 900 1800 Min setting rate kg h 72 240 720 1800 3600 Max service rate kg h 1...

Page 17: ... coeff C Mass instant flowrate Volume instant flowrate Density Temperature Pulse count 1 mass or volume Pulse count 2 mass or volume Total 1 mass or volume Total 2 mass or volume Analog 1 instant Analog 2 instant Status information Mode select parameter setup LED Green LED Red A touch of a finger on the touch panel through the front glass infrared optical sensor selects the mode Display modes LCD b...

Page 18: ...mPa s 0 01mPa s CA025 10 100 1000 100000 10000 10 1 0 1 0 01 0 001 0 0001 0 00001 0 000001 10 0 mPa s 10 mPa s 1mPa s 0 01mPa s 1000mPa s Flowrate kg h Pressure loss coeff C 10000 100000 CA080 100 1000 10000 100000 1000000 10 1 0 1 0 01 0 001 0 0001 0 00001 0 000001 10 0 mPa s 10 mPa s 1mPa s 0 01mPa s 1000mPa s Flowrate kg h Pressure loss coeff C 1000000 CA15H CA200 1000 10000 100000 1000000 100000...

Page 19: ...loss coeff C Pressure loss coeff C Pressure loss coeff C Pressure loss coeff C Pressure loss coeff C Pressure loss coeff C Pressure loss coeff C Pressure loss coeff C Pressure loss coeff C Flowrate kg h Flowrate kg h Flowrate kg h Flowrate kg h Flowrate kg h Flowrate kg h Flowrate kg h Flowrate kg h Flowrate kg h Flowrate kg h 0 0001 0 001 0 01 0 1 1 100 1000 100000 10000 10 0 mPa s 5 0 0 mPa s 2 0 0 mPa s...

Page 20: ... find the pressure loss coefficient C from the flowrate g min or kg h and viscosity mPa s Dividing this value C by specific gravity d 1 for water gives the pressure loss or where ΔP2 Pressure loss of high viscosity liquid MPa μ1 Maximum viscosity shown in the graph mPa s μ2 Viscosity of high viscosity liquid mPa s d Specific gravity of high viscosity liquid 1 for water C Pressure loss coefficient ...

Page 21: ...Model Screw conn L App Weight kg JIS 10K Flange rating CA003 Rc3 8 332 4 5 Fig 5 1 Outline Dimensions of Sensor Unit CA00A and CA001 Approx weight 9 kg Cable entry G 3 4 G1 2 TIIS Ground screw L A W 98 H 109 h1 10 107 L A W 98 H 109 h1 10 107 L φD Cable entry G 3 4 Ground screw Screw in type This table is applied to material code S and M In case of code H please consult our representative Flange s...

Page 22: ...JIS 10K 256 462 218 53 163 7 8 JIS 20K 256 JIS 30K 276 JIS 40K 276 JIS 63K 294 1 2 ASME JPI 150 282 ASME JPI 300 291 ASME JPI 600 303 DN15 PN 10 16 256 PN 25 40 261 CA015 15 JIS 10K 299 512 268 65 205 8 8 JIS 20K 299 JIS 30K 319 JIS 40K 319 JIS 63K 343 1 2 ASME JPI 150 325 ASME JPI 300 334 ASME JPI 600 347 DN15 PN 10 16 299 PN 25 40 305 CA025 25 JIS 10K 380 580 329 83 262 13 3 JIS 20K 380 JIS 30K ...

Page 23: ...S 10K 657 880 602 174 510 57 JIS 20K 675 JIS 30K 725 JIS 40K 725 JIS 63K 771 3 ASME JPI 150 698 ASME JPI 300 717 ASME JPI 600 737 DN80 PN 10 16 659 PN 25 40 675 CA080 100 JIS 10K 887 880 602 174 510 60 JIS 20K 899 JIS 30K 911 4 ASME JPI 150 913 ASME JPI 300 931 ASME JPI 600 977 DN100 PN 10 16 863 PN 25 40 889 NOTE Approximate weights in the table above are of JIS 10K For specifications of other fl...

Page 24: ...320 810 310 JIS 20K 1055 JIS 30K 1099 6 ASME JPI 150 1087 ASME JPI 300 1107 ASME JPI 600 1157 DN150 PN 10 16 1019 PN 25 40 1059 CA200 200 JIS 10K 1330 1604 1190 851 320 810 340 JIS 20K 1368 JIS 30K 1418 8 ASME JPI 150 1418 ASME JPI 300 1438 ASME JPI 600 1494 DN200 PN 10 16 1338 PN 25 1374 PN 40 1390 CA20H 200 JIS 10K 1330 1830 1390 960 420 1110 610 JIS 20K 1368 JIS 30K 1418 8 ASME JPI 150 1418 ASM...

Page 25: ...PN 10 16 241 PN 25 40 247 CA010 15 JIS 10K 256 362 218 53 163 4 7 JIS 20K 256 JIS 30K 276 JIS 40K 276 JIS 63K 294 1 2 ASME JPI 150 282 ASME JPI 300 291 ASME JPI 600 303 DN15 PN 10 16 256 PN 25 40 261 CA015 15 JIS 10K 299 412 268 65 205 5 6 JIS 20K 299 JIS 30K 319 JIS 40K 319 JIS 63K 343 1 2 ASME JPI 150 325 ASME JPI 300 334 ASME JPI 600 347 DN15 PN 10 16 299 PN 25 40 305 NOTE Approximate weights i...

Page 26: ... 595 2 ASME JPI 150 550 ASME JPI 300 563 ASME JPI 600 582 DN50 PN 10 16 513 PN 25 40 519 CA080 80 JIS 10K 657 780 602 174 510 54 JIS 20K 675 JIS 30K 725 JIS 40K 725 JIS 63K 771 3 ASME JPI 150 698 ASME JPI 300 717 ASME JPI 600 737 DN80 PN 10 16 659 PN 25 40 675 CA080 100 JIS 10K 887 780 602 174 510 63 JIS 20K 899 JIS 30K 911 4 ASME JPI 150 913 ASME JPI 300 931 ASME JPI 600 977 DN100 PN 10 16 863 PN...

Page 27: ...0 310 JIS 20K 1055 JIS 30K 1099 6 ASME JPI 150 1087 ASME JPI 300 1107 ASME JPI 600 1157 DN150 PN 10 16 1019 PN 25 40 1059 CA200 200 JIS 10K 1330 1510 1190 851 320 810 340 JIS 20K 1368 JIS 30K 1418 8 ASME JPI 150 1418 ASME JPI 300 1438 ASME JPI 600 1494 DN200 PN 10 16 1338 PN 25 1374 PN 40 1390 CA20H 200 JIS 10K 1330 1736 1390 960 420 1110 610 JIS 20K 1368 JIS 30K 1418 8 ASME JPI 150 1418 ASME JPI ...

Page 28: ...at tracer M6 bolt Terminal box Ground screw Cable entry G3 4 G1 2 TIIS Flow direction Flow direction Dimensions in millimeters Sensor Unit Sensor Unit with Heat Tracer Fig 5 9 Outline Dimensions of High Temperature Service Models Sensor Unit High temp service models Model Flange L App Weight kg JIS10K Nom size Flange rating CA100 100 JIS 10K 992 231 JIS 20K 1006 JIS 30K 1016 4 ASME JPI 150 1018 AS...

Page 29: ... models 50 JIS 10K 513 21 JIS 20K 523 JIS 30K 561 JIS 40K 561 JIS 63K 595 2 ASME JPI 150 550 ASME JPI 300 563 ASME JPI 600 582 DN50 PN 10 16 513 PN 25 40 519 CA080 Low temp explosionproof service models 80 JIS 10K 657 960 602 174 510 54 JIS 20K 675 JIS 30K 725 JIS 40K 725 JIS 63K 771 3 ASME JPI 150 699 ASME JPI 300 717 ASME JPI 600 737 DN80 PN 10 16 659 PN 25 40 675 A W h1 10 H φ107 98 L Ground sc...

Page 30: ...1 320 810 310 JIS 20K 1055 JIS 30K 1099 6 ASME JPI 150 1087 ASME JPI 300 1107 ASME JPI 600 1157 DN150 PN 10 16 1019 PN 25 40 1059 CA200 Low temp explosionproof service models 200 JIS 10K 1330 1588 1190 851 320 810 340 JIS 20K 1368 JIS 30K 1418 8 ASME JPI 150 1418 ASME JPI 300 1438 ASME JPI 600 1494 DN200 PN 10 16 1338 PN 25 1374 PN 40 1390 CA20H Low temp explosionproof service models 200 JIS 10K 1...

Page 31: ...t kg Nom size Connection CA006 10 Ferrule 10A 231 5 424 180 53 148 34 5 7 CA010 15 Ferrule 15A 256 462 218 53 163 34 6 3 CA015 15 Ferrule 15A 289 512 268 65 205 34 7 1 CA025 25 Ferrule 25 ISO IDF 1S 370 580 329 83 262 50 5 10 7 CA040 40 Ferrule 38 ISO IDF 1 5S 493 710 452 121 385 50 5 19 CA050 50 Ferrule 51 ISO IDF 2S 64 CA080 80 Ferrule 76 1 ISO IDF 13S 658 5 880 602 174 510 91 51 Process connect...

Page 32: ...Process connection S sanitary in inches Fig 5 13 Outline Dimensions of Separately Mounted Ferrule Type Sensor Unit L A W 98 H 109 h1 10 φ107 φD G1 2 TIIS Cable entry G 3 4 Ground screw Low temp explosionproof service models CA025 to CA080 A W h1 10 H φ107 φD 98 L Ground screw Cable entry G3 4 G1 2 TIIS Flow direction Terminal box Ferrule Process connection S sanitary in inches Fig 5 14 Outline Dim...

Page 33: ...10 392 38 77 8 176 69 Fig 5 15 Outline Dimensions of Integrally Mounted Model Dimensions in millimeters Model Nom size L H C φF φG E App Weight kg JIS 10K JIS ASME JPI 10K 20K 150 CS010 15 1 2 426 452 458 246 197 5 16 8 69 7 CS015 15 1 2 464 490 496 246 197 7 4 16 8 80 8 CS025 25 1 529 555 570 280 210 12 4 26 6 88 15 CS040 40 1 1 2 716 733 749 296 216 17 8 40 4 112 25 CS050 50 2 882 906 919 332 22...

Page 34: ...JIS ASME JPI 10K 20K 150 CS010 10 1 2 426 452 458 246 197 6 3 11 4 69 7 CS015 15 1 2 464 490 496 246 197 9 3 16 8 80 8 CS025 25 1 529 555 570 280 210 15 4 26 6 88 15 CS040 40 1 1 2 716 733 749 296 216 22 3 40 4 112 25 CS050 50 2 882 906 919 332 229 30 5 52 6 153 35 CSR50 80 3 1032 1046 1073 332 229 30 5 77 8 153 37 L E 230 64 127 60 φ134 φF φG C H L E φ107 φF φG C H Cable entry G3 4 Cable entry G3...

Page 35: ...CS080 Optionally available Consult the factory Dimensions in millimeters Model Nom size L H C E φD App Weight kg CS010 15mm 1 426 246 197 69 34 5 CS015 15mm 464 246 197 80 34 6 CS025 1 1 2S 529 280 210 88 50 5 13 CS040 2S 716 296 210 112 64 21 CS050 2 1 2S 882 332 229 153 77 5 33 CSR50 3 1 2S 1032 332 229 153 106 35 CS080 Optionally available Consult the factory Fig 5 19 Outline Dimensions of Inte...

Page 36: ...025 25 1 569 569 589 601 613 626 436 175 194 91 14 2 CB040 40 1 1 2 626 626 654 660 673 688 5 588 323 197 125 32 8 CB050 50 2 626 636 674 663 676 695 588 323 197 125 33 2 NOTE Approximate weights in the table above are of JIS 10K For specifications of other flange ratings see the approval drawing or customer s acceptance specification Model Ferrule fitting Process connection L φD App Weight kg CB0...

Page 37: ...ISO IDF 1 5S 606 50 5 26 7 CB050 Ferrule 51 ISO IDF 2S 606 64 26 7 Fig 5 22 Outline Dimensions of Separately Mounted Sensor Unit Model Nom size JIS ASME JPI H h1 A App Weight kg JIS 10K 10K 20K 30K 150 300 600 L L CB006 10 1 2 343 343 361 369 378 390 5 257 94 59 4 7 CB010 15 1 2 380 380 400 406 415 427 5 254 158 59 5 0 CB015 15 1 2 486 486 506 512 521 533 5 345 168 91 9 0 CB025 25 1 569 569 589 60...

Page 38: ...sources of electromagnetic induction such as large transformers and motors Also keep the meter away as far as possible from the sources of severe vibration such as motors and pumps 8 To ensure consistent and accurate measurement adhere to the instructions in 6 2 Physical Orientation 6 3 Installation Location 6 4 Installation Guidelines and 6 6 Installing Proper Pipe Supports 9 The Coriolis flowmet...

Page 39: ...ysical orientations are suggested depending on the type of process fluid Orientation 2 shows the typical orientation for liquids 2 If cable entry points upwards there must be adequate provisions for sealing off or preventing rainwater and other moisture from entering the meter CA003 thru CA250 3 Transmitter orientation is correct if its display face is not in the horizontal plane 4 For the orienta...

Page 40: ...wall are acceptable We recommend the following orientations NOTE For wall mounting secure the body with bolts making use of sensor unit fitting holes Installation on a bench Installation on a wall 4 φ9 Fitting hole Fits M8 bolt Fig 6 3 1 The flowmeter may be installed either in a horizontal line or a vertical line 2 Where cleansing is required or where air bubble entrapment is likely we suggest in...

Page 41: ...installation in a vertical run 3 If cable entry points upwards take necessary measures to prevent rain and water from entering the meter Horizontal line Vertical line Fig 6 6 4 Transmitter installation is correct if its display face is not in the horizontal plane Fig 6 7 View from bottom View from side View from top 5 For the orientation of separately mounted transmitter see 6 9 Separately Mounted...

Page 42: ...p If the flowmeter is to be installed at the highest point of the process make sure that gas is not retained in the pipeline Installation of valves for gas venting is recommended To prevent cavitation avoid installation at the outlet which is open to the atmosphere In cases where such installation is unavoidable due to limited space install a valve on the outlet side Where hydrostatic head is used...

Page 43: ...fore it does not require any flow straightener However connection to a piping with different diameter should be done using a concentric reducer or tapered pipe 2 Locate the meter sufficiently away from sources of vibration and pulsations 3 For use in zeroing a valve that can shut off the process flow completely should be provided downstream of the meter For maintenance purposes installation of ano...

Page 44: ... temperature of measurement MPa absolute 6 4 4 Prevention of excessive flows CAUTION Exceeding the meter s maximum flowrate will not significantly reduce the meter s long term durability Bear in mind however that the output will be clamped at 110 of the allowable full scale flowrate 6 4 5 Prevention of gas mixed flows Slug flows gases exist in the process liquid are generally not measurable at a h...

Page 45: ...A250 Type S and Type B Fig 6 11 Type U CA00A and CA001 Flow direction Valve Valve Valve Bypass loop 6 4 7 Bypass loop To facilitate maintenance and servicing providing a bypass loop is recommended Valve Valve Valve Bypass loop Flow direction ...

Page 46: ...olts can become loose and come off with time due to vibration it is good practice to retighten firmly or remove upon installation in the piping assembly 1 M24 eyebolts are used for CA20H and CA250 6 5 Installation Guidelines 6 5 1 Flange type 1 In order to avoid strains on sensor flanges be sure to correct the flange face to face dimension tilt and off center alignment of pipes immediately before ...

Page 47: ...nsor and ferrule and tighten with the clamp Be sure to install the gasket in line with the groove in the ferrule end face before tightening up Fig 6 16 Gland O ring Union fitting Body CAUTION 1 Be careful to avoid damaging the gland flat and the protrusion of flow inlet outlet 2 Exercise care not to overtighten the nut Overtightening it can damage the gland flat 6 5 3 Screw in type 1 CA00A and CA0...

Page 48: ... members be sturdy enough to bear their weight it is more important to secure and maintain the overall rigidity of the entire structure In large sized installations in particular changes in the spring elements present in the area surrounded by dot lines in Fig 6 18 due to exposure to thermal stress line pressure shocks aging and other contributing factors can cause zero shifts CAUTION Support the ...

Page 49: ... Type S pipe supports Fig 6 19 3 to 10D 3 to 10D Pipe support IN OUT Pipe support Valve D Nominal pipe size Fig 6 20 3 to 10D 3 to 10D Pipe support IN OUT Pipe support Valve D Nominal pipe size 6 6 3 Type B pipe supports ...

Page 50: ...on should be paid to the maximum permissible temperature when steam trace is applied Trace temperature should be the same as that of the metered fluid See 3 1 Sensor Unit General Specifications 5 If you plan to spirally wind copper tubing or similar around the sensor unit secure the copper tubing with pipe retainers shown in Figs 6 21 through 6 25 and spot weld the copper tubing to the sensor unit...

Page 51: ...fold Sensor unit Piping Spot weld Pipe retainer material SUS strip Manifold Adapter Fig 6 23 Transmitter Copper tubing Piping Spot weld Pipe retainer material SUS strip Fig 6 24 6 7 2 Type S Titanium Sensor unit Transmitter Copper tubing Manifold Piping Spot weld Pipe retainer material SUS strip Fig 6 25 6 7 3 Type B Manifold Sensor unit Low temperature explosionproof service models CA025 to CA250...

Page 52: ...nstallation on a vertical pipe U bolt 2 1 Hold down hardware U bolt hold down hardware and bolts are standard accessories Fig 6 27 6 8 A Boss for Pressure Relief device Its Use ALTImass Type U for high pressure service is provided with a boss Rc 1 4 to house a pressure relief device Intended to release internal pressure on a rare occasion of tube rupture caused by a process pressure buildup exceed...

Page 53: ... power 2 Make preparations for conduit and cable so that they will by no means cause you any trouble while changing transmitter orientation Work on a level plane with the transmitter up and the sensor secured so that loosening bolts will not cause the transmitter to come off 3 Loosen bolts holding the transmitter adapter with hex wrench See Fig 4 10 M8 hex socket head screws at four places WARNING...

Page 54: ...entation The transmitter display may be rotated through 360 in steps of 90 within the housing WARNING Be sure to turn off power and discharge your static electricity before you work Using a flat tool 10mm wide approx turn the display lid counterclockwise to loosen and loosen further by hand Be careful so as not to damage the finish Disengage the hooks 3 places Recommended tool Precision flathead s...

Page 55: ...mpletely remove screws Separate the display unit For the display unit that has just been removed it is necessary to take off fitting screws once adjust the orientation and re install them Shown below are the location of screw holes for different orientations A Liquid service horizontal run B Vertical run C Gas service horizontal run Set washers 3 places LCD fitting screws M2 6 3 places Fig 6 33 Fi...

Page 56: ...ivity of display s optical switch Align connector pins male on the transmitter with mating through holes female in the display unit Tighten screws 3 places at new screw holes and re install into the original position Connector pins Display unit through holes Fig 6 38 Fig 6 37 Depending on the transmitter type shapes of the connector or peripheral parts may be different ...

Page 57: ...d holding the power and output signal terminal blocks The customer is to furnish crimp style terminals required for power and output signal wiring connections Status input output terminal block Communication signal terminal block Power terminal block M4 screws Analog output and pulse output terminal block M3 5 screws Power terminal block for crimp terminals Round shaped 8 1mm max O D for M4 Output...

Page 58: ...nes and Ground Terminal 1 Power source primary lines are connected to terminals L and N Overvoltage Category II Pollution Degree 2 2 Connection to earth ground terminal Connect only to GND on the power terminal block or external ground terminal External ground terminal 7 3 Analog Output Wiring When analog output 4 to 20mA is to be connected to a receiving instrument Analog Output 1 has terminals A...

Page 59: ...e output to open drain pulse output or vice versa remove the front lid and select jumper positions as indicated below Pulse output 1 jumper OPEN Open drain pulse CLOSE Voltage pulse JP3 Pulse output 2 jumper OPEN Open drain pulse CLOSE Voltage pulse JP4 7 5 Status Output Wiring Status output appears across terminals S O and S O Status output setup procedure appears in 9 7 3 Status output Status ou...

Page 60: ... FOUNDATION Fieldbus PROFIBUS PA is selected as communication interface 7 7 Communication Line Wiring option For communications option use terminals I O and I O NOTE 1 Please select the cable size to be used with the number of signals 2 Depending on the number of output signals used selection for the right cable material must be made referring to the table on the next page Item Label Recommended c...

Page 61: ... 0 13mm2 400m no regulation 132Ω km 8dB km Type D Straight through cable common shielded 16AWG 1 25mm2 200m no regulation 20Ω km 8dB km Recommended cable condition for FOUNDATION Fieldbus and PROFIBUS communication Source IEC 61158 2 Digital data communications for measurement and control Fieldbus for use industrial control systems Part 2 Physical layer specification and service definition Cable s...

Page 62: ...s output open drain output S O I O Expanded in out Modbus communication etc Modbus communication Max trans mission length1200m at 0 75sq FOUNDATION Fieldbus or PROFIBUS PA communication Max transmission length 1900m at 0 8sq I O Power L Power with DC power GND Earth ground N Power with DC power Fig 7 8 Status in out terminals Analog and pulse output terminals Power terminals Replaceable fuse 250V ...

Page 63: ...peS Titanium tube type 100m max TypeB 5m max CA00A CA001 CA004 and CA006 to CA080 T2 T3 and T4 are not required NOTE 1 Do not fail to use dedicated interconnect cable 2 Shield wire preparation 1 Transmitter end As shown in the above figure bundle shield wires colored in brown red green white blue grey purple yellow orange twist them and cover the wires with a black tube Then connect only one wire ...

Page 64: ...he structure of terminal block can be either A or B shown below Follow procedure according to the type of your terminal block Fig 7 10 Terminal block A Terminal block B Remove the isolation cover Fig 7 11 Fig 7 12 Disconnect the cables from the terminal block Fig 7 13 Fig 7 14 Fig 7 11 Fig 7 12 Fig 7 13 Fig 7 14 CAUTION Rotating the terminal box without following the procedure will cause sensor da...

Page 65: ...terminal box without exerting excessive force onto sensor cables After rotating reassemble terminal box in reverse procedure Fig 7 17 Terminal block A Terminal block B Remove screws from terminal block 3 places for A 2 places for B Make sure not to drop or lose screws Fig7 15 Fig 7 16 Fig 7 15 Fig 7 16 Fig 7 18 ...

Page 66: ...y starting up the pump opening valves etc carefully allow the process fluid to flow 8 6 Warm up To ensure stability of the measuring conditions of equipment provide about 20 minutes warmup period A message WARMUP 20 stays on after startup The number shows remaining time min 8 7 Zeroing Procedure On seeing that the measuring conditions have come to an equilibrium shut off the downstream valve compl...

Page 67: ...he arrow direction you can reverse the direction of scroll For details see 9 1 3 View variables A black circle may blink on and off at right of arrow It indicates that the number of running hours has exceeded 100 000 For necessary treatment see 10 2 Status Messages 4 Red LED and green LED Similar to messages these LED show the status of flowmeter In normal operation red LED stays off green LED sta...

Page 68: ...n After down arrow comes on for 0 5 sec arrow is highlighted as shown in the following screen While the highlighted arrow stays on 0 5s remove your finger Arrow goes out and the screen changes With your finger held on you can continue ENT operation It is beneficial for fast scroll End of ENT operation The next screen appears Touch SEL key at lower left of screen over glass faceplate with your fing...

Page 69: ...le by config See 9 2 2 Transition chart 1 No 1 3 4 1 Units of measure are alterable by config See 9 2 2 Transition chart 2 No 2 1 1 Vol Flow or Vol Flow s Instant volume flowrate Decimal point placement is alterable by config See 9 2 2 Transition chart 1 No 1 3 4 2 Units of measure are alterable by config See9 2 3 Transition chart 2 No 2 1 2 If fixed density is your option Vol Flow s appears Below...

Page 70: ...ration See 9 2 2 Transition chart 1 No 1 3 4 4 This reading is retained irrespective of power cycling Can be reset to 0 with Count Total 1 reset function See 9 2 7 Transition chart 6 No 3 5 1 Shows Totalizer 2 Total flow of pulse output 2 When reading exceeds the maximum reading it returns to 0 at the next count Unit of measure keeps track of the flow unit assigned to pulse output 2 Decimal point ...

Page 71: ...w the setup menu To reconfigure parameters etc it is necessary to bring up the MODE SELECT menu screen at first The following is the procedure Notes on Write Protect mode Write protect mode is a factory preset mode which restricts parameter changes or executing functions related to measurement accuracy performance and measurement values of this device to prevent posing problems in case the device ...

Page 72: ...ity 2 Refresh LCD 3 Font 4 Decimal Place 1 Mass Flow 2 Vol Flow SEL1 operation SEL3 operation For operating procedure see 9 1 2 Switching operation ENT operation Exit Exit Exit 3 Diag Service 4 Maintenance 4 Back Light 3 Density 4 Totalizer1 5 Totalizer2 Exit 1 1 For this function the setting change is disabled in Write Protect mode refer to section 9 2 ...

Page 73: ...Auto 1 3 4 2 Vol Flow Changes dcml pt pos in instant volume rate on LCD Select one that matches instant mass rate used Select from 1 Auto Automatic 2 Integer No fractions 3 1st decimal to 1st dcml place 4 2nd decimal to 2nd dcml plc 5 3rd decimal to 3rd dcml plc 6 4th decimal to 4th dcml plc See 9 4 Auto 1 3 4 3 Density Changes LCD decimal point position in density Set to match the viscosity used ...

Page 74: ... Maintenance 6 H L Alarm 3 Exp Coef 4 Settled Dens 5 Dens Value Exit 5 Flow Direct Exit 1 Dens Unit 2 Dens Damp 3 Slug Low 4 Slug High 5 Slug Duration Exit 6 Special Dens 1 Temp Unit 2 Temp Damp Exit 5 Status Input 4 Outputs 3 Temp Param SEL1 operation SEL3 operation For operating procedure see 9 1 2 Switching operation ENT operation 1 1 For this function the setting change is disabled in Write Pr...

Page 75: ...iews and settings keep track of the unit selected See 9 4 g ml 2 2 2 Dens Damp Changes density damping factor sec If density fluctuates excessively select a larger value if fast response is desired select a smaller value See 9 3 4 0 2 2 3 Slug Low Sets lower limit density low end in normal density for slug flow detection Set a value smaller than expected flow density See 9 3 Liquid 0 3 Gas 0 2 2 4...

Page 76: ... Assign 2 URV 3 LRV 4 Lowcut 5 Added Damp Exit 1 Assign 2 Freq Factor 3 Rate Factor 4 Lowcut Exit 1 Assign 2 Freq Factor 3 Rate Factor 4 Lowcut Exit 4 Maintenance 3 Diag Service 6 Error Output 5 Status Output 4 Pls Output2 2 Den Param 3 Temp Param 4 Outputs SEL1 operation SEL3 operation For operating procedure see 9 1 2 Switching operation ENT operation 1 1 For this function the setting change is ...

Page 77: ... 4 2 2 is set at 100 and lower limit No 2 4 2 3 at 0 analog output is clamped at 4mA See 9 3 0 0 2 4 2 5 Added Damp Changes analog output 2 damping factor sec If analog output 2 fluctuates excessively select a larger value if fast response is desired select a smaller value See 9 3 0 0 No Item Description Setup Default 2 4 3 1 Assign Changes pulse output 1 assignment For functions see 9 12 Pulse Ou...

Page 78: ...m 5 Param Alm 6 Txr Alm 7 Slug Alm 8 Cal in prog 9 Fix Output Exit 4 Mode Exit 1 Analog 2 Pulse Exit Exit 6 Error Output 1 Function 2 Mode Exit 1 Assign 2 H L Alm Type 3 High Alm Po 4 Low Alm Po 5 H L Alm hys Exit Exit 4 Maintenance 3 Diag Service 5 Status Input 6 H L Alarm Exit SEL1 operation SEL3 operation For operating procedure see 9 1 2 Switching operation ENT operation 3 Drive Output Po 1 1 ...

Page 79: ... Off No assignment to status output 2 On Cal in Progress state is assigned to status output No output appears unless Status Out is selected at status output function assignment No 2 4 5 1 however For detail of Cal in Progress see 10 1 Error Messages See 9 4 Off 2 4 5 2 9 Fix Output 1 Off No assignment to status output 2 On Fix output state is assigned to status output No output appears unless Stat...

Page 80: ...x Analog1 2 Fix Analog2 Exit 1 Auto Zero Exit Exit 4 Maintenance 2 Loop Test 3 Calibration Exit 3 Txr Condition 4 LCD Test 1 Static 2 Dynamic Exit 3 Fix Pulse1 4 Fix Pulse2 5 Status Output 6 Status Input 4 Trim Analog 5 Cnt Ttl Reset 3 Diag Service SEL1 operation SEL3 operation For operating procedure see 9 1 2 Switching operation ENT operation 1 1 This function is disabled in Write Protect mode r...

Page 81: ... a total of 12 sec After the test the LCDs restore normal illumination No Item Description Setup Default 3 1 2 1 Static Runs a check for stability of sensor signal at zero flow For details see 9 6 4 Pipeline oscillation check zero flow See 9 6 4 3 1 2 2 Dynamic Runs a check for stability of sensor signal while allowing the fluid For details see 9 6 5 Pipeline oscillation check fluid flowing See 9 ...

Page 82: ... Maintenance 5 Cnt Ttl Reset Exit 3 Diag Service 1 4mA 2 20mA Exit 1 Count Total1 2 Count Total2 Exit 2 Loop Test 3 Calibration 4 Trim Analog 1 Input Signals 2 View History Exit 3 Telop Info SEL1 operation SEL3 operation For operating procedure see 9 1 2 Switching operation ENT operation 4 Soft Version 1 1 This function is disabled in Write Protect mode refer to section 9 2 1 ...

Page 83: ...lly further adjustment is not required However if it is absolutely necessary follow the procedure outlined For details see 9 9 Analog Output Trim See 9 9 No Item Description Setup Default 3 5 1 Count Total1 Resets counter 1 and totalizer 1 reading to 0 For details see 9 10 Reset Function See 9 10 3 5 2 Count Total2 Resets counter 2 and totalizer 2 reading to 0 For details see 9 10 Reset Function S...

Page 84: ...mber click SEL1 To continually increment the number hold SEL1 The number changes in the order 0 1 2 3 4 5 6 7 8 9 Move the cursor to the digit of interest With a change from 4 0 to 4 2 in mind move the cursor to the 1st decimal place subject to data adjustment Click ENT twice The next screen appears Adjust the numerical value With a change from 4 0 to 4 2 in mind adjust the number in the 1st decim...

Page 85: ...he current parameter shown operate SEL 3 to proceed to the next screen If the current setting is acceptable click ENT and SEL 3 to return to the menu select screen 3 A change in option select screen Click ENT twice to select the desired item Kelvin To continue scrolling hold down ENT key Confirm that the desired item Kelvin is selected To activate this setting Kelvin click SEL 1 To abort setting c...

Page 86: ...eturn to the normal screen Click SEL3 4 Creating a password Enter a numerical data Enter a password In the example at left password is 1234 To increment the number click SEL1 To continually increment the number hold SEL1 Figure changes in the order 0 1 2 3 4 5 6 7 8 9 To move the cursor to the right click ENT As you scroll a click next to the rightmost digit brings up a numerical data field where ...

Page 87: ... menu select screen Click SEL3 Click ENT Click ENT Click SEL3 3 Description of probe hardware check function Run a hardware check screen appears with test results to be indicated at right During the check GRN LED blinks on and off When test is completed on all items confirm the results at right An NG indicates possible fault If such is the case take corrective action below Corrective action in cas...

Page 88: ...een If you want to end the check process without running a check click ENT and then click SEL3 The window returns to the menu select screen Click SEL3 Click ENT Click ENT Click SEL3 Click SEL3 Proved acceptable Proved unacceptable Click SEL3 3 Description of probe hardware check function Run Drive coil check screen appears and count down begins The check lasts in 30 sec approx During the check GRN...

Page 89: ...smitter check process click ENT Corrective actions in case of NG Temp Connect A fault is found in temperature sensor connections Verify sensor connections See 7 Wiring Connections If erratic condition persists contact the factory P O Connect A fault is found in pickoff sensor connections Verify sensor connections See 7 Wiring Connections If erratic condition persists contact the factory EEPROM Err...

Page 90: ...x During the check GRN LED blinks on and off 4 Diagnostic results Best Condition is indicated Top rated condition permitting accurate and satisfactory measurement Use the meter in this state To end pipeline vibration check Static zero flow process click SEL3 Operation is brought to an end and the window returns to the initial menu select screen Click SEL3 Click ENT Click ENT Best Condition Good Co...

Page 91: ... returns to the menu select screen 3 Description of probe check Dynamic function Run pipeline vibration check Dynamic screen appears and countdown begins The check lasts in 30 seconds approx During the check GRN LED blinks on and off 4 Diagnostic results Stable flow Stable flow signals Satisfactory condition for measurement Use the meter in this state To end pipeline oscillation check click SEL3 O...

Page 92: ...function or not If you want to start simulated output of pulse output 1 click SEL3 to proceed to the next screen To abort the process without producing a simulated output click ENT and then click SEL3 The window returns to menu select screen 3 Enter a simulated output value Set up a simulated current output current value desired For setup procedure see 9 3 Parameter Value Setup 3 In the following ...

Page 93: ...k SEL3 to proceed to the next screen To abort the process without running a simulated output click ENT and then SEL3 The window returns to menu select screen 3 Enter a simulated output value Set up a simulated output frequency desired For the setup procedure see 9 3 Parameter Value Setup 3 In the following screen a value 2100 00 is finalized 4 Run a simulated output If a simulated output 2100 0 is...

Page 94: ...oceed to the next screen To abort the procedure without running a simulated output click ENT and then SEL3 The window returns to menu select screen 3 Enter a simulated output value Select the simulated output mode For the setup procedure see 9 4 Parameter Selection 3 4 Run a simulated output If setting On is definitely OK click SEL3 If you want to abort the simulated output process click ENT and t...

Page 95: ...input monitor Status Input click SEL1 to bring up status input monitor screen Click SEL1 2 Status input monitor active now The screen changes in the status input monitor mode If you want to cancel the input monitor mode click SEL3 Input monitor mode is canceled and the window returns to menu select screen Click SEL3 Click SEL3 Status signal is in the open Status signal is in the short Status signa...

Page 96: ...flow is halted Upon confirmation of steady state click SEL3 to proceed to the next screen If fluid flow is not completely halted click ENT followed by clicking SEL3 Do not attempt zeroing Ensure zero flow once again before you perform zeroing 3 Confirm precautionary notes during zeroing Performing zeroing overwrites previous zero setting Reconfirm If no problem is found click SEL3 to proceed to th...

Page 97: ...No 2 4 5 3 3 Procedure to run the zeroing By working with separately input you can perform the zeroing Follow the procedure outline below Preparation Verify the following precautions During the zeroing fill the sensor unit completely with the fluid the temperature of which is within 10 from the temperature at which it operates CAUTION 1 Fluid liquid or gas must completely fill the sensor unit and ...

Page 98: ...m process click ENT followed by clicking SEL3 and the window returns to menu select screen 3 Enter the present output value The transmitter produces 4mA output now At present the output of analog output 1 is fixed to 4mA Enter the current reading 4 1mA of the instrument connected For the setup procedure see 9 3 Parameter Value Setup 3 In the screen below a value 4 1000 is finalized 4 Conform the m...

Page 99: ...dure to view individual items see 9 2 2 thru 9 2 7 Transition chart When the cursor is placed over counter totalizer 1 reset Count Total 1 click SEL1 to bring up the Count Total 1 reset screen Click SEL1 2 Decide whether to reset to 0 or not The present counter reading is indicated If you want to reset to 0 click SEL3 The next screen appears and the counter reads 0 If you want to cancel the reset ...

Page 100: ...pears from the list By entering numbers desired and then scrolling through the list downward the order of items are rearranged For the setup procedure see 9 3 Parameter Value Setup 3 Available items subject to priority rearrangement are 1 Mass Flow Instant mass flowrate 2 Vol Flow Instant volume rate or instant volume rate fixed density 3 Density Density 4 Temp Temperature 5 Counter1 Counter readi...

Page 101: ...low flow cutoff value where the flowrate set in is set to 100 the output is clamped at 0 Acceptable setting range is from 0 0 to 10 0 The state of pulse output in an error Pulse See 9 2 5 Transition chart 4 No 2 4 6 2 Pulse output value in an error can be selected from the following three options Zero Pulse output is halted Hold Pulse output immediately before an error is maintained Upscale 11kHz ...

Page 102: ...ly Hence it requires on the part of measuring instrument a circuit to distinguish the directions of flow To utilize this function you need to set up the following in addition to settings of pulse outputs 1 and 2 1 Setup procedure Status output function assignment Function See 9 2 5 Transition chart 4 No 2 4 5 1 Select Bi Direction Active output of status output Mode See 9 2 5 Transition chart 4 No...

Page 103: ...output 1 by 90 degrees 1 4 of the period when it goes into action The maximum lag is 1 msec above which is a lag within 1 4 of the period however Double pulse 90 Double pulse output 90 Pulse output 1 lags pulse output 2 by 90 degrees 1 4 of the period when it goes into action The maximum lag is 1 msec above which is a lag within 1 4 of the period however Double pulse 180 Double pulse output 180 Pu...

Page 104: ... upper limit value are unacceptable however Low flow cutoff Lowcut See 9 2 4 Transition chart 3 No 2 4 1 4 and No 2 4 2 4 The low flow cutoff of analog output can be changed When the low flow cutoff value is larger than the proportion of analog output where the upper limit is set to 100 and the lower limit is 0 the analog output becomes 4mA Acceptable setting range is from 0 to 10 Damping factor A...

Page 105: ... the active output of status output According to the settings the following outputs become available With setting On Active the output is Short when the preset state is reached With setting Off Active the output is Open when the preset state is reached See 9 2 5 Transition chart 4 No 2 4 5 4 When the settings above take effect the functions are ready for use 9 14 2 Bidirectional flow direction out...

Page 106: ...eady for use 9 14 4 Drive output alarm Used for maintenance purpose By assigning the drive output alarm to status output the alarm can be activated when the drive output exceeds the threshold 1 Operating procedure Select Drive O Alm for the status output function assignment the state of drive output can then be output See 9 2 5 Transition chart 4 No 2 4 5 1 Enter the threshold to determine at what...

Page 107: ...input According to the settings the following input mode will be enabled Short Active setting the function is activated 0 3 seconds after the condition of the circuit between status input terminals is changed from opened to shorted Open Active setting the function is activated 0 3 seconds after the condition of the circuit between status input terminals is changed from shorted to opened See 9 2 5 ...

Page 108: ...orted to opened See 9 2 5 Transition chart 4 No 2 to 5 2 The function becomes available by setting the above 9 15 5 Totalizer 2 reset Reset Total 2 The transmitter is provided with counters Counters 1 and 2 and totalizers Totalizers 1 and 2 which work in synchronism with pulse output When an input arrives across status input terminals counter 2 and totalizer 2 are reset to 0 In this connection cou...

Page 109: ... From the following options select the variables against which the transmitter identifies alarmed conditions Mass Flow Instant mass flowrate Vol Flow Instant volume flowrate Dens Density Temp Temperature Counter 1 Counter 1 Counter 2 Counter 2 Alarm type selection H L Alm Type See 9 2 5 Transition chart 4 No 2 6 2 Select alarm type from the following options To validate only high alarm select High...

Page 110: ...eds low alarm H L alarm hysteresis High alarm canceled as instant mass flowrate falls below high alarm H L alarm hysteresis Instant mass flowrate kg min Status output 2 An example of settings and assignments Status output assignment Function H L Alarm Active output of status output Mode Off Active H L alarm value assignment Assign Mass Flow Alarm type selection H L Alm Type H L Alarm High alarm va...

Page 111: ...ug High See 9 2 4 Transition chart 2 No 2 2 4 Upon detection of density larger than this setting the circuitry interprets it as an error and starts analysis Set a value large enough with respect to the density expected for the fluid of interest Slug flow identification time Slug Duration See 9 2 5 Transition chart 2 No 2 2 5 It is the time required for the circuitry to identify the slug flow being...

Page 112: ...w data Alarm canceled as density exceeded low limit value Density fell below low limit value as slug flow test duration expires a slug flow alarm is issued with flowrate Density exceeded high limit value as slug flow test duration expires a slug flow alarm is issued with flowrate Density exceeded high limit value slug flow test starts with flow data Alarm canceled as density fell below high limit value De...

Page 113: ...e flowrate V 1 ml sec mL s V 2 ml min mL min V 3 ml hr mL h V 4 liter sec L s V 5 liter min L min V 6 liter hr L h V 7 liter day L d V 8 CuMtr sec Cm s V 9 CuMtr min Cm min V 10 CuMtr hr Cm h V 11 CuMtr day Cm d V 12 gal sec ga s V 13 gal min ga min V 14 ImpGal min Ig min V 15 ImpGal hr Ig h V 16 ImpGal day Ig d V 17 CuFt sec Cf s V 18 CuFt min Cf min V 19 CuFt hr Cf h V 20 bbl sec bl s V 21 bbl m...

Page 114: ...A fault in pickoff coil connections Check pickoff coil connections for condition Drive Coil Error A fault possible in drive coil wiring connections A fault in drive coil connections Check drive coil connections This error does not show up in measurement Upon error diction be sure to verify drive coil connections by self diagnostics Transmitter Failure EEPROM Error EEPROM Err An error in parameters...

Page 115: ...tallation Pipeline vibration check in progress OFF Blink OFF 0 Stopped Unaffected Maintenance Test Maintenance Test Maintenance in progress OFF Blink OFF Unaffected Set output during simulated output Unaffected Set output during simulated output Unaffected Set output during simulated output Transmitter Operation Key Protect Key protect If parameter change is made by switch operation while the Key ...

Page 116: ... the operating environment periodic replacement is recommended Recommended replacement period 5 to 8 years after the delivery CAUTION Corresponding parts Transmitter O ring between display lid front body Transmitter O ring between terminal box lid rear body Transmitter Sheet packing between side lid body Transmitter O ring between adopter body Integral type only Transmitter O ring on sensor unit I...

Page 117: ...4 CB CS series Converter Ambient Temp 40 to 55 Power source AC220V 50 60Hz 100mA or DC30V 260mA Allowable voltage AC250V 50 60Hz DC250V Communication HART Modbus PROFIBUS and FOUNDATION Fieldbus FISCO Explanation about subject model codes Model code C x xxx 1 x 1 x x x Position Meaning Value Description Sensor Series A CA series B CB series S CS series Nominal Size 00A to 250 CA00A CA001 CA003 CA0...

Page 118: ...ctor Model Specification Table 2 Fluid Temp As shown on Detector Model Specification Table 2 Power source AC100 to 240V 50 60Hz or DC20 to 30V Allowable voltage Um 250V Communication HART Modbus PROFIBUS and FOUNDATION Fieldbus FISCO Explanation about subject model codes Model code C x xxx 2 x 1 x x x Position Meaning Value Description Sensor Series A CA series B CB series S CS series Nominal Size...

Page 119: ... 60Hz or DC30V Allowable voltage Um 250V Communication HART Modbus PROFIBUS and FOUNDATION Fieldbus FISCO Explanation about subject model codes Model code C x xxx 3 x 1 x x x Position Meaning Value Description Sensor Series A CA series B CB series S CS series Nominal Diameter 00A to 250 CA00A CA001 CA003 CA006 CA010 CA015 CA025 CA040 CA050 CA080 CA100 CA150 CA15H CA200 CA20H and CA250 006 to 050 C...

Page 120: ...Zone 1 Ex ib ⅡC T4 Gb ClassⅠ Zone 1 AEx ib ⅡC T4 Gb Ambient temp 40 to 55 20 to 55 when connected with CS080 and CB040 050 Detector to be connected CA006 to CA250 CB006 to CB050 CS010 to CS080 Field temp As shown on Detector Model Specification Table 2 Power source AC85 to 250V 50 60Hz or DC20 to 30V Allowable voltage Um 250V Communication HART Modbus PROFIBUS and FOUNDATION Fieldbus FISCO Separat...

Page 121: ...tandard 130 to 200 3 High temp 200 to 350 4 Low temp 200 to 50 Temperature Class 1 T1 Applicable sensor sizes CA025 to CA150 2 T2 Applicable sensor sizes CA003 to CA250 3 or 4 T3 or T4 All sensor sizes applicable 5 T5 Applicable sensor sizes CA025 to CA250 Converter Installation Structure 1 Integrally mounted models 2 Separately mounted models Power Source 1 20 to 30VDC 2 85 to 264VAC Safety Ratin...

Page 122: ... Power source AC100 to 240V 50 60Hz or DC20 to 30V Allowable voltage Um 250V Communication HART Modbus PROFIBUS or FOUNDATION Fieldbus FISCO Explanation about subject model codes Model code C x xxx 5 x 1 x x x Position Meaning Value Description Sensor Series A CA series B CB series S CS series Nominal Size 00A to 250 CA00A CA001 CA003 CA006 CA010 CA015 CA025 CA040 CA050 CA080 CA100 CA150 CA15H CA2...

Page 123: ... Ambient Temp 40 to 55 Detector Ambient Temp As shown on Detector Model Specification Table 2 Fluid Temp As shown on Detector Model Specification Table 2 Power source AC100 to 240V 50 60Hz or DC20 to 30V Allowable voltage Um 250V Communication HART Modbus Explanation about subject model codes Model code C x xxx 7 x 1 x x x Position Meaning Value Description Sensor Series A CA series B CB series S ...

Page 124: ...owable voltage Um 250V Communication HART Modbus PROFIBUS or FOUNDATION Fieldbus FISCO Explanation about subject model codes Model code C x xxx 7 x 1 x x x Position Meaning Value Description Sensor Series A CA series B CB series S CS series Nominal Size 00A to 250 CA00A CA001 CA003 CA006 CA010 CA015 CA025 CA040 CA050 CA080 CA100 CA150 CA15H CA200 CA20H and CA250 006 to 050 CB006 CB010 CB015 CB025 ...

Page 125: ...o 80 40 to 60 40 to 80 CB015 40 to 55 40 to 70 40 to 60 40 to 70 CB025 40 to 55 40 to 80 40 to 60 40 to 80 CB040 CB050 20 to 60 20 to 125 20 to 55 20 to 80 20 to 60 20 to 80 CS Type Temperature class Xmtr detector spec T3 Xmtr detector separate type T4 Xmtr detector Integral type T4 Xmtr detector separate type Group ⅡB Model Ambient temp Measuvable fluid temp CS010 CS015 40 to 60 40 to 130 40 to 5...

Page 126: ...50 CA15H CA200 CA20H CA250 CB Type Temperature class Xmtr detector spec T3 separate type T4 Integral type T4 separate type Group ⅡB Model Ambient temp Measuvable fluid temp CB006 CB010 40 to 60 40 to 125 40 to 55 40 to 80 40 to 60 40 to 80 CB015 40 to 55 40 to 70 40 to 60 40 to 70 CB025 40 to 55 40 to 80 40 to 60 40 to 80 CB040 CB050 40 to 60 40 to 125 20 to 55 20 to 80 20 to 60 20 to 80 CS Type T...

Page 127: ...ft are attached φ12 φ11 1 to φ12 0 φ13 φ12 1 to φ13 0 φ14 φ13 1 to φ14 0 Accessories for Converter Electric Wire Connection Part 2 pieces Standard Feature Type Cable Gland Unit mm Cable Gland Caution Seal off properly not to make the infiltration of rain water and dust from cable rubber packing screw tightening part and so on The use of parts other than attached cable gland is prohibited Do not in...

Page 128: ...osionproof Only 1 piece for output φ10 φ9 1 to φ10 0 φ11 φ10 1 to φ11 0 Standard Feature 4 kinds at the left are attached φ12 φ11 1 to φ12 0 φ13 φ12 1 to φ13 0 φ14 φ13 1 to φ14 0 Accessories for Converter Electric Wire Connection Part 2 pieces Standard Feature Type Cable Gland Unit mm Cable Gland Caution Seal off properly not to make the infiltration of rain water and dust from cable rubber packin...

Page 129: ...not to make the infiltration of rain water and dust from screw tightening part Please refer to our service center if any parts are missing damaged and so on Usable Cable Gland Conformance Certification Should have the NRTL Authentication Article Explosion proof Notation Greater than ClassⅠ Zone 1 AEx d ⅡB Screw Joint Part Should be able to connect to the adapter IP Protection Class Greater than IP...

Page 130: ...ble gland to the converter electric connection part Seal off properly not to make the infiltration of rain water and dust from cable rubber packing screw tightening part and so on Usable Cable Gland Conformance Certification The cable gland should be the one which certified for the explosionproof in South Korea Explosion proof Notation Ex d IIC Gb Screw Joint Part G3 4 IP Protection Class IP66 67 ...

Page 131: ...he cable gland should be the one which passed explosion proof verification in domestic Taiwan Explosion proof Notation Ex d ⅡC Gb Screw Joint Part G3 4 IP Protection Class Greater than IP66 67 Operating Temperature Range 40 to 60 Caution Points Use the cable gland with minimum of 5 screw threads engaged when connecting the cable gland to the converter electric connection part Seal off properly not...

Page 132: ...ric wire connection ports of separate type converter separate type detector TIIS NEPSI explosionproof A cable gland is already attached to the electric wire connection port of separate type converter and an adapter is already attached to the electric wire connection ports of separate type detector Adapter Cable gland Size of Connecting Screw G1 2 TIIS NEPSI Explosionproof Size of Connecting Screw ...

Page 133: ...roducts ATEX IECEx KCs CSA and EAC explosionproof Adapters are already connected to separate type converter and electric wire connection port of detector Use equipment under the status of adapter connected Adapter Size of Connecting Screw M20 1 5 ATEX IECEx KCs EAC Explosionproof Size of Connecting Screw NPT1 2 M20 1 5 TIIS NEPSI Explosionproof Integral Type Converter Separate Type Converter ...

Page 134: ...40 to 55 Sensor unit ambient temp 40 to max ambient temp in the graph below High temperature service model 350 and lower None Sensor unit ambient temp 40 to 55 Low temperature explosionproof service model None Sensor unit ambient temp 20 to 50 Separate type sensor unit temp class standard Max ambient temp range 0 200 150 100 50 0 50 100 150 200 5 10 15 20 25 30 35 40 45 50 55 60 65 Fluid temperatu...

Page 135: ...Use a wet cloth to clean the label 10 6 2 About Cable Gland TIIS ATEX IECEx EAC and NEPSI explosionproof Please use attached cable gland supplied by OVAL only Do not use cable gland other than that In addition please refer to the drawing below for the torque value of each part when install the cable gland and pay attention not to cause slackness pullout and so on If there is a gap between packing ...

Page 136: ...ll be green or stripe of green and yellow 4 Class D grounding is necessary 5 In case external wirings are used make sure that the grounding wire is connected with the earth terminal cover and plain washer in the sketch below 10 6 6 About dedicated cable for only separate type 1 In case of separate type a dedicated cable is used for connection between the sensor and transmitter Use of other cables ...

Page 137: ...rminal loose If the grounding wires are deteriorated Sensor Drive circuit resistance Resistance range 50 to 5kΩ 1 Pick off circuit resistance Resistance range 60 to 600Ω 1 Temp sensor circuit resistance 100 0 385 Temp Ω 1 There are some differences depending on each sensor and fluid temp 2 This measurement is possible only with the separate type If measured at the transmitter side the interconnect...

Page 138: ... is described as PRODUCT or Ex on the label attached on the product SENSOR SIDE TRANSMITTER SIDE 1 Do not modify or alter components and wiring of the device 2 See Section 7 10 Wiring Diagram for the details of arrangement and wiring 3 AFTER DE ENERGIZING delay 3 minutes before opening Fig 11 1 ...

Page 139: ...deg C 2 For CA00A CA001 CA003 and CA High Low Temp service model only separate types are applicable 3 In case of CB006 to CB050 the upper limit temp is 125deg C 4 In case of CS010 to CS080 the upper limit temp is 130deg C SYSTEM BLOCK DIAGRAM CONTROL DRAWING Fig 11 2 ...

Page 140: ...00 8 1 161 CA001 8 178 8 178 CA003 3 6 76 2 2400 3 6 76 2 CA006 CA010 8 162 2000 8 162 CA015 33 7 377 660 CA025 55 6 348 CA040 CA050 31 172 CA080 13 9 89 400 CA100 CA150 270 1 1 18 560 CA15H CA200 4 9 69 220 33 188 CA20H CA250 5 4 79 CA025 ３ 0 78 10 3 75 1 45 13 5 390 CA040 CA050 ３ 1 43 15 73 CA080 CA100 CA150 ３ 0 99 17 9 CA025 ４ 55 6 0 560 8 0 560 CA040 CA050 ４ 31 390 CA080 ４ 13 9 270 CA100 CA150...

Page 141: ...n to fieldbus system corresponding to FISCO model becomes possible by the input terminal TB4 of converter Converter label to show the FF and PROFIBUS speftcations Fig 11 3 TIIS Explosionproof ATEX Explosionproof PAOK TRANSMITTER CPU II BOARD FB A BOARD TERMINAL BOARD MAIN COU SENSOR CA CS CB FBK 2 BOARD Ui 17 5V Ii 380mA Pi 5 32V Ci NEGL IGIBLE LOW Li 100μH BUS LINE FISCO PAOK TRANSMITTER CPU II B...

Page 142: ...cted to bus line via TB4 I O I O of terminal board but the voltage applied from bus line to the non intrinsic safety circuit in the transmitter is separated galvanically isolated at FF Unit or PROFIBUS Unit Accordingly please conform to the warning below in order to assure the establishment of FISCO Explosion Protection when using FF or PROFIBUS Communication WARNING Do not use analog output pulse...

Page 143: ...ication Society DNV GL Unitable Sensor TypeU CA00A CA001 CA003 CA006 CA010 CA015 CA025 CA040 CA050 CA080 CA100 CA150 CA15H CA200 CA20H CA250 1 TypeS CS010 CS015 CS025 CS040 CS050 CSR50 CS080 TypeB CB006 CB010 CB015 CB025 CB040 CB050 Location Classes Temperature D 25 to 55 Humidity B Relative Humidity less than 100 Vibration A 2 to 13 2Hz with 1mm amplitude 13 2 to 100Hz with 0 7g acceleration Inst...

Page 144: ...onditions below in case of EHEDG Specifications 1 Mounting Orientation Install this equipment vertically in the line so as to enable self drain In case the electric conduit faces upward make sure to prepare a countermeasure to rainwater from intruding inside 2 Important Point at CIP Washing Use wash solution at flow velocity of 1 5m s min 3 Process Connection and Seal Conform to EHEDG Document Ref...

Page 145: ...applicable 6 CRN is applicable only to CSA explosionproof and ASME flange models 7 When selecting B for Regulations following limitations apply Code are only to size 040 050 and 080 Code is only to S Code are only to A1 A3 A6 D1 DB D3 and D4 8 The maximum measurement temperature of integral type is 150 High temp and low temp type CA00A to CA003 are only transmitter separate type Explosionproof 0 N...

Page 146: ... 2 T2 3 T3 4 T4 5 T5 Regulations 0 Standard G High Pressure Gas Safety Act Approved product CA100 and CA150 only w Material test certificate H High Pressure Gas Safety Act Individual test w Material test certificate J High Pressure Gas Safety Act Completion inspection w Material test certificate M Gas Business Act w Material test certificate T Fire Service Act w Material test certificate S Ship Cl...

Page 147: ... S E DWG and specifications for approval English D R 0 Re submission of DWG with specifications D C J Final DWG Japanese D C E Final DWG English D P J Calculation sheet Japanese D P E Calculation sheet English S E J Instrumental error test report Japanese S E E Instrumental error test report English S T J Pressure test report Japanese S T E Pressure test report English S A J Airtight test report J...

Page 148: ...al test certificate Transmitter 1 ALTImass Transmitter construction 4 1 Integrally mounted 2 Separately mounted Power source 1 20 to 30VDC 2 85 to 264VAC Safety rated 100 to 240VAC 50 60Hz Pulse output type 0 When 2 3 are chosen for Communication interface B Voltage pulse G Open drain pulse equivalent to open collector pulse standard Communication interface 1 HART communication HART protocol versi...

Page 149: ...t report English S T J Pressure test report Japanese S T E Pressure test report English S A J Airtight test report Japanese S A E Airtight test report English D D J Dimensional check record Japanese D D E Dimensional check record English S P J Penetrant test report Japanese Welded part of pressure resistant vessel S P E Penetrant test report English Welded part of pressure resistant vessel S R J R...

Page 150: ...afety rated 100 to 240VAC 50 60Hz Pulse 0 When 2 3 are chosen for Communication interface B Voltage pulse G Open drain pulse equivalent to open collector pulse standard Communication interface 1 HART communication HART protocol version 7 Bell202 2 FOUNDATION Fieldbus H1communication ITK version6 3 PROFIBUS PA communication Profile version3 02 4 Modbus communication RS 485 Modbus protocol Version c...

Page 151: ...t Japanese S T E Pressure test report English S A J Airtight test report Japanese S A E Airtight test report English D D J Dimensional check record Japanese D D E Dimensional check record English S P J Penetrant test report Japanese Welded part of pressure resistant vessel S P E Penetrant test report English Welded part of pressure resistant vessel S R J Radiographic inspection Japanese Welded par...

Page 152: ...tificate Transmitter 1 ALTImass Transmitter construction 4 1 Integrally mounted 2 Separately mounted Power source 1 20 to 30VDC 2 85 to 264VAC Safety rated 100 to 240VAC 50 60Hz Pulse 0 When 2 3 are chosen for Communication interface B Voltage pulse G Open drain pulse equivalent to open collector pulse standard Communication interface 1 HART communication HART protocol version 7 Bell202 2 FOUNDATI...

Page 153: ...glish S T J Pressure test report Japanese S T E Pressure test report English S A J Airtight test report Japanese S A E Airtight test report English D D J Dimensional check record Japanese D D E Dimensional check record English S P J Penetrant test report Japanese Welded part of pressure resistant vessel S P E Penetrant test report English Welded part of pressure resistant vessel S R J Radiographic...

Page 154: ...ens Output 2 Vol flow true dens H Output 1 Vol flow fixed dens Output 2 Vol flow fixed dens J Output 1 Volume flow true dens Output 2 Mass flow K Output 1 Volume flow fixed dens Output 2 Mass flow X Non output In the case of FOUNDATION fieldbus PROFIBUS communication Pulse output type 5 0 Non output In the case of FOUNDATION fieldbus PROFIBUS communication 1 Open drain pulse standard 2 Voltage pul...

Page 155: ...low fixed dens Output 2 Vol flow fixed dens J Output 1 Volume flow true dens Output 2 Mass flow K Output 1 Volume flow fixed dens Output 2 Mass flow X Non output In the case of FOUNDATION fieldbus PROFIBUS communication Pulse output type 3 0 Non output In the case of FOUNDATION fieldbus PROFIBUS communication 1 Open drain pulse standard 2 Voltage pulse Communication interface 1 HART communication ...

Page 156: ...sity G Output 1 Vol flow true dens Output 2 Vol flow true dens 6 H Output 1 Vol flow fixed dens Output 2 Vol flow fixed dens J Output 1 Volume flow true dens Output 2 Mass flow 6 K Output 1 Volume flow fixed density Output 2 Mass flow X Non output In the case of FOUNDATION fieldbus PROFIBUS communication Pulse output type 3 0 Non output In the case of FOUNDATION fieldbus PROFIBUS communication 1 O...

Page 157: ... Vol flow true dens H Output 1 Vol flow fixed dens Output 2 Vol flow fixed dens J Output 1 Volume flow true density Output 2 Mass flow K Output 1 Volume flow fixed density Output 2 Mass flow X Non output In the case of FOUNDATION fieldbus PROFIBUS communication Pulse output type 3 4 5 0 Non output In the case of FOUNDATION fieldbus PROFIBUS communication 1 Open drain pulse standard 2 Voltage pulse...

Page 158: ...Instantaneous mass flow unit 23 Vol flow unit Instantaneous volume flow unit 24 Flow direction Flow direction setting 25 Flow damp Mass Flow Mass damping 26 Flow cutoff Flow Mass cutoff 27 Vol flow coef Volume flow correction coefficient Density 28 Unit Density unit 29 Damp Density damping 30 Slug low limit Lower density limit of gas multiphase flow detection 31 Slug high limit Upper density limit...

Page 159: ...nt 65 H L alarm type H L alarm type selection 66 High alarm point High alarm point 67 Low alarm point Low alarm point 68 H L alarm hys H L alarm hysteresis value Error select 69 Sensor failure Output selection for each item 70 Transmitter failure 71 Calibration failure 72 Saturated alarm 73 Parameter failure 74 Transmitter alarm 75 Slug flow alarm 76 Calibration in progress 77 Fixed output Error o...

Page 160: ...luid may be present in the housing consult the factory Model Serial No Process Fluid Names Health and Safety Hazards Precautions First aid Oval Coriolis Flowmeter ALTImass I hereby certify that the equipment being returned has been cleaned and decontaminated in accordance with good industrial practices This equipment poses no health or safety risks due to contamination Date Company Name Address Ph...

Page 161: ...rstanding completely fill in this form Company name Address Contact Return shipping Reason for return type of order Repair Calibration Replacement Return Others Delivery date Date of installation Date of failure Descriptions of nonconformance failure Model Serial No Fluid name Fluid density Fluid temperature Line pressure Specification modification Yes No Full scale flowrate Pulse output Mass Volu...

Page 162: ...L 740 28 E All specifications are subject to change without notice for improvement 2018 03 Revised 2009 08 Released L 740 28 E 1 ...

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